Chassis Tightening Torques - Yamaha XP500 Service Manual

CHASSIS TIGHTENING TORQUES

Upper bracket pinch bolt
Steering stem nut
Lower ring nut
Front fork cap bolt
Lower bracket pinch bolt
Front fender
Damper rod assembly bolt
Upper handlebar holder
Brake hose holder and upper bracket
Brake hose union bolt
Brake master cylinder holder
Master cylinder reservoir cap
Handlebar grip end
Engine mounting
Front mounting nut (upper)
Front mounting bolt (lower)
Rear mounting nut
Front wheel axle
Front wheel axle pinch bolt
Rear wheel axle nut
Rear wheel axle pinch bolt
Front brake caliper bracket
Front brake caliper retaining bolt
Front brake disc
Rear brake caliper bracket
Rear brake caliper retaining bolt
Rear brake disc
Rear wheel drive hub
Rear brake lock lever cable holder
Brake caliper bleed screw
Rear wheel sensor (XP500A)
Front wheel sensor (XP500A)
ECU (ABS) bracket (XP500A)
Hydraulic unit (XP500A)
Brake lever
Swingarm and pivot shaft
Pivot shaft and lock nut
Chain drive case and swingarm
Rear shock absorber (front side)
Rear shock absorber (rear side)
Front cowling and frame
Inner fender and frame
TIGHTENING TORQUES
Item
Tightening torque
Thread
size
Nm m · kg ft · lb
M8 30
M22 110
M25 20
M38 24
M8 23
M6
M10 23
M8 23
M6
M10 30
M6 10
M4
M16 26
M12 87
M10 48
M12 87
M14 59
M8 23
M14 100
M8 17
M10 40
M10 27
M8 18
M10 40
M10 27
M8 18
M10 69
M8 22
M7
M8 30
M8 30
M6
M8 16
M6
M22
M22 100
M10 40
M16 68
M12 53
M6
M6
2 - 22
SPEC
3.0 22
11.0 80
2.0 14 See NOTE.
2.4 17
2.3 17
7 0.7 5.1
2.3 17
2.3 17
7 0.7 5.1
3.0 22
1.0 7.2
1 0.1 0.7
2.6 19
8.7 63
4.8 35
8.7 63
5.9 43
2.3 17
10.0 72
1.7 12
4.0 29
2.7 19
1.8 13
4.0 29
2.7 19
1.8 13
6.9 50
2.2 16
6 0.6 4.3
3.0 22
3.0 22
7 0.7 5.1
1.6 11
7 0.7 5.1
7 0.7 5.1
10.0 72
4.0 29
6.8 49
5.3 38
7 0.7 5.1
7 0.7 5.1
Remarks
LS
LT
LS
LT
LT