YAMAHA XP500 Manuals

Manuals and User Guides for YAMAHA XP500. We have 7 YAMAHA XP500 manuals available for free PDF download: Service Manual, Owner's Manual, Technical Manual

Yamaha XP500 Service Manual (559 pages)

Brand: Yamaha | Category: Motorcycle | Size: 32.61 MB

Table of Contents

7
- How to Use this Manual
  5
- Chassis
  6
- Engine
  6
- Fuel Injection System
  6
- General Information
  6
- Periodic Checks and Adjustments
  6
- Specifications
  6
- Troubleshooting
  6
  - Table of Contents
    7
  - Gen Info
    9
- Chapter 1 General Information
  12
- Scooter Identification
  12
  - Vehicle Identification Number
    12
  - Model Label
    12
- Features
  13
  - Outline of Fi System
    13
  - Fi System
    14
  - Outline of Anti-Lock Brake System (Xp500A)
    15
  - Instrument Function
    26
- Important Information
  30
  - Preparation for Removal and Disassembly
    30
  - Replacement Parts
    30
  - Gaskets, Oil Seals and O-Rings
    30
  - Lock Washers/Plates and Cotter Pins
    31
  - Bearings and Oil Seals
    31
  - Circlips
    31
- Checking the Connections
  32
- Special Tools
  33
- Spec
  38
Chapter 2 Specifications

39
- General Specifications
  41
- Engine Specifications
  42
- Chassis Specifications
  51
- Electrical Specifications
  55
- Conversion Table
  58
- General Tightening Torque Specifications
  58
- Tightening Torques
  59
  - Engine Tightening Torques
    59
  - Chassis Tightening Torques
    62
- Lubrication Points and Lubricant Types
  64
  - Engine Lubrication Points and Lubricant Types
    64
  - Chassis Lubrication Points and Lubricant Types
    66
- Oil Flow Diagrams
  67
- Coolant Flow Diagrams
  71
- Cable Routing
  72
  - Xp500
    79
  - Xp500A
    96
Chapter 3 Periodic Checks and Adjustments

120
- Introduction
  122
- Periodic Maintenance and Lubrication Chart
  122
- Seat
  124
- Cover and Panel
  125
  - Front Cowling
    125
  - Side Cover Mouldings and Leg Shield
    126
  - Rear Covers and Tail/Brake Light Assembly
    127
- Fuel Tank
  128
  - Removing the Fuel Tank
    130
  - Removing the Fuel Pump
    130
  - Installing the Fuel Pump
    131
  - Installing the Fuel Tank
    131
- Engine
  132
  - Adjusting the Valve Clearance
    132
  - Synchronizing the Throttle Bodies
    138
  - Adjusting the Exhaust Gas Volume
    140
  - Checking the Exhaust Gas at Idle
    141
  - Adjusting the Engine Idling Speed
    143
  - Adjusting the Throttle Cable Free Play
    144
  - Checking the Spark Plugs
    146
  - Checking the Ignition Timing
    147
  - Measuring the Compression Pressure
    148
  - Checking the Engine Oil Level
    151
  - Changing the Engine Oil
    151
  - Measuring the Engine Oil Pressure
    154
  - Cleaning the Air Filter Element
    155
  - Cleaning the V-Belt Case Air Filter Element
    156
  - Checking the Throttle Body Joints and Intake Manifolds
    158
  - Checking the Fuel Hoses and Fuel Tank Breather Hose
    158
  - Checking the Crankcase Breather Hose
    159
  - Checking the Exhaust System
    159
  - Checking the Coolant Level
    160
  - Checking the Cooling System
    161
  - Changing the Coolant
    162
  - Checking the Chain Drive Oil Level
    164
  - Changing the Chain Drive Oil
    165
- Chassis
  167
  - Adjusting the Rear Brake Lock Lever Cable
    167
  - Checking the Brake Fluid Level
    168
  - Checking the Brake Pads
    169
  - Checking the Brake Hoses
    169
  - Bleeding the Hydraulic Brake System (Xp500)
    170
  - Bleeding the Brake System (Xp500A)
    171
  - Checking and Adjusting the Steering Head
    174
  - Checking the Front Fork
    177
  - Checking the Tires
    178
  - Checking the Wheels
    180
  - Checking and Lubricating the Cables
    181
  - Lubricating the Levers
    181
  - Lubricating the Centerstand
    181
  - Lubricating the Sidestand
    182
- Chk Adj
  183
- Electrical System
  183
  - Checking and Charging the Battery
    183
  - Checking the Fuses
    188
  - Replacing the Headlight Bulbs
    191
  - Adjusting the Headlight Beam
    192
- Chas
  194
Chapter 4 Chassis

195
- Front Wheel and Brake Disc
  199
- Removing the Front Wheel (Xp500)
  204
- Removing the Front Wheel and Front Wheel Sensor (Xp500A)
  204
- Checking the Front Wheel
  206
- Checking the Brake Disc
  207
- Adjusting the Front Wheel Static Balance
  209
- Checking the Front Wheel Sensor and Sensor Rotor (Xp500A)
  209
- Installing the Front Wheel (Xp500)
  211
- Installing the Front Wheel and Front Wheel Sensor (Xp500A)
  212
- Rear Wheel and Brake Disc
  214
- Front and Rear Brakes
  222
- Handlebar
  265
  - Removing the Handlebar
    267
  - Checking the Handlebar
    267
  - Installing the Handlebar
    267
- Front Fork
  271
  - Removing the Front Fork Legs
    275
  - Disassembling the Front Fork Legs
    275
  - Checking the Front Fork Legs
    277
  - Assembling the Front Fork Legs
    278
  - Installing the Front Fork Legs
    281
- Steering Head
  282
  - Lower Bracket
    282
  - Removing the Lower Bracket
    284
  - Checking the Steering Head
    284
  - Installing the Steering Head
    285
- Rear Shock Absorber
  287
- Anti-Lock Brake System (Xp500A)
  291
  - Abs Components
    291
  - Circuit Diagram
    293
  - Cautions for Operation
    295
  - Troubleshooting
    296
- Eng
  327
Chapter 5 Engine

328
- Engine Removal
  332
  - Muffler Assembly
    332
  - Leads and Hoses
    333
  - Engine
    336
  - Installing the Engine
    337
- Camshafts
  338
  - Cylinder Head Cover
    338
  - Removing the Camshafts
    340
  - Checking the Camshafts
    341
  - Checking the Camshaft Sprockets
    343
  - And Timing Chain Guides
    343
  - Checking the Timing Chain Tensioner
    344
  - Installing the Camshafts
    344
- Cylinder Head
  348
  - Removing the Cylinder Head
    349
  - Checking the Cylinder Head
    349
  - Installing the Cylinder Head
    350
- Valves and Valve Springs
  351
  - Removing the Valves
    352
  - Checking the Valves and Valve Guides
    353
  - Checking the Valve Seats
    355
  - Checking the Valve Springs
    357
  - Checking the Valve Lifters
    358
  - Installing the Valves
    358
- Cylinder and Piston
  361
  - Removing the Cylinders and Pistons
    362
  - Checking the Cylinders and Pistons
    363
  - Checking the Piston Rings
    364
  - Checking the Piston Pins
    365
  - Installing the Pistons and Cylinders
    366
- Starter Clutch and A.C. Magneto Rotor
  368
- Oil Pump
  373
  - Checking the Oil Pump
    376
  - Checking the Relief Valve
    377
  - Checking the Oil Delivery Pipes
    377
  - Checking the Oil Strainer
    377
  - Checking the Oil Pump Drive Chain
    377
  - Assembling the Oil Pump
    377
- Clutch
  379
  - Removing the Clutch
    379
  - Checking the Friction Plates
    383
  - Checking the Clutch Plates
    383
  - Checking the Clutch Springs and Clutch Damper Springs
    384
  - Checking the Clutch Housing
    384
  - Checking the Clutch Boss
    385
  - Checking the Pressure Plate and Thrust Plate
    385
  - Checking the Weight
    385
  - Assembling the Clutch
    385
  - Installing the Clutch
    387
- V-Belt Automatic Transmission
  389
  - V-Belt Case
    389
  - V-Belt and Primary/Secondary Sheave
    389
  - Removing the Primary Sheave Assembly
    393
  - Secondary Sheave Assembly and V-Belt
    393
  - Disassembling the Secondary Sheave
    394
  - Checking the V-Belt Case Air Duct
    395
  - Checking the Primary Sheave
    395
  - Checking the Weights
    395
  - Checking the Sliders
    395
  - Checking the Secondary Sheave
    396
  - Assembling the Primary Sheave
    396
  - Assembling the Secondary Sheave
    397
  - Installing the Primary Sheave Assembly
    398
  - Secondary Sheave Assembly and V-Belt
    398
- Crankcase and Crankshaft
  401
  - Crankshaft Assembly
    401
  - Connecting Rod
    403
  - Disassembling the Crankcase
    404
  - Removing the Crankshaft Main Journal Bearings
    404
  - Removing the Connecting Rods
    405
  - Checking the Crankcase
    405
  - Checking the Timing Chain
    405
  - Checking the Crankshaft and Connecting Rods
    405
  - Installing the Crankshaft Main Journal Bearings
    411
  - Installing the Connecting Rods
    411
  - Installing the Crankshaft
    413
  - Assembling the Crankcase
    413
- Transmission
  415
  - Removing the Transmission
    416
  - Checking the Transmission
    416
  - Assembling the Crankcase
    417
- Chain Drive
  418
  - Checking the Swingarm
    422
  - Checking the Chain Drive Assembly
    422
  - Assembling the Chain Drive Assembly
    422
  - Installing the Chain Drive
    423
- Cool
  424
6 Cool

425
- Chapter 6 Cooling System
  427
- Radiator and Oil Cooler
  427
  - Checking the Radiator
    429
  - Checking the Oil Cooler
    430
  - Installing the Oil Cooler and Radiator
    430
- Thermostat
  432
  - Checking the Thermostat
    433
  - Installing the Thermostat
    433
- Water Pump
  435
  - Disassembling the Water Pump
    438
  - Checking the Water Pump
    439
  - Assembling the Water Pump
    439
  - Installing the Water Pump
    441
Chapter 7 Fuel Injection System

444
- Wiring Diagram
  447
- ECU (Engine) SELF-DIAGNOSTIC FUNCTION
  448
- Alternate Instructions Operation Control
  449
- Fail-Safe Action
  449
- Fail-Safe Action Table
  449
- Troubleshooting Chart
  451
- Diagnostic Mode
  452
- Troubleshooting Details
  457
- Throttle Body
  468
- Checking the Fuel Injectors
  472
- Checking the Fuel Pump Operation
  472
- Checking the Throttle Body
  472
- Checking and Adjusting the Throttle Position Sensor
  474
- Elec
  476
Chapter 8 Electrical System

477
- Electrical Components
  479
- Checking Switch Continuity
  482
- Checking the Switches
  483
- Checking the Bulbs and Bulb Sockets
  484
- Ignition System
  487
  - Circuit Diagram
    487
  - Troubleshooting
    488
- Electric Starting System
  493
- Starter Motor
  501
  - Checking the Starter Motor
    503
  - Assembling the Starter Motor
    505
- Charging System
  506
  - Circuit Diagram
    506
  - Troubleshooting
    507
- Lighting System
  509
  - Circuit Diagram
    509
  - Troubleshooting
    511
  - Checking the Lighting System
    513
- Signaling System
  517
  - Circuit Diagram
    517
  - Troubleshooting
    519
  - Checking the Signaling System
    520
- Cooling System
  528
  - Circuit Diagram
    528
  - Troubleshooting
    529
  - Immobilizer System
    532
- Trbl Shtg
  545
Trbl Shtg

546
- Troubleshooting Trbl
  546
- Chapter 9
  549
- Electrical Systems
  549
- Engine
  549
- Fuel System
  549
- Incorrect Engine Idling Speed
  549
- Poor Medium-And-High-Speed Performance
  549
  - Engine Operates but Scooter will Not Move
    549
  - Clutch Slips
    549
  - Poor Starting Performance
    549
  - Poor Speed Performance
    550
- Overcooling
  550
- Overheating
  550
  - Engine
    550
  - Cooling System
    550
  - Fuel System
    550
  - Chassis
    550
  - Electrical Systems
    550
- Faulty Front Fork Legs
  551
  - Leaking Oil
    551
  - Malfunction
    551
- Poor Braking Performance
  551
- Unstable Handling
  551
  - Faulty Lighting or Signaling System
    552

YAMAHA XP500 Owner's Manual (100 pages)

Brand: YAMAHA | Category: Scooter | Size: 3.09 MB

Declaration of Conformity
2
Table of Contents
6
Safety Information

8
- Further Safe-Riding Points
  12
Description

13
- Left View
  13
- Right View
  14
- Controls and Instruments
  15
Instrument and Control Functions

16
- Immobilizer System
  16
- Main Switch/Steering Lock
  17
- Indicator Lights and Warning Lights
  18
- Speedometer
  20
- Tachometer
  20
- Multi-Function Display
  20
- Anti-Theft Alarm (Optional)
  27
- Handlebar Switches
  27
- Front Brake Lever
  29
- Rear Brake Lever
  29
- Rear Brake Lock Lever
  30
- ABS (for ABS Models)
  31
- Fuel Tank Cap
  32
- Fuel
  33
- Catalytic Converter
  34
- Seat
  35
- Adjusting the Rider Backrest
  35
- Helmet Holder
  36
- Storage Compartments
  37
- Windshield
  39
- Rear View Mirrors
  40
- Shock Absorber Assembly
  41
- Sidestand
  41
- Ignition Circuit Cut-Off System
  42
For Your Safety - Pre-Operation Checks

44
Operation and Important Riding Points

46
- Starting the Engine
  46
- Starting off
  47
- Acceleration and Deceleration
  48
- Braking
  48
- Tips for Reducing Fuel Consumption
  49
- Engine Break-In
  49
- Parking
  50
Periodic Maintenance and Adjustment

51
Scooter Care and Storage

89
- Matte Color Caution
  89
- Care
  89
- Storage
  91
Specifications

93
Consumer Information

96
- Identification Numbers
  96

Yamaha XP500 Owner's Manual (104 pages)

Brand: Yamaha | Category: Motorcycle | Size: 2.02 MB

Table of Contents

7
- Important Manual Information
  4
- Give Safety the Right of Way
  9
- Description
  13
  - Left View
    14
  - Description
    15
    
    Right View
    15
    
    Controls and Instruments
    16
Instrument and Control Functions

17
- Instrument and Control Functions
  18
  - Main Switch/Steering Lock
    18
  - Indicator Lights
    19
  - Speedometer Unit
    21
  - Fuel Gauge
    21
  - Coolant Temperature Gauge
    22
  - Clock
    22
  - Self-Diagnosis Device
    23
  - Anti-Theft Alarm (Optional)
    23
  - Handlebar Switches
    23
  - Front Brake Lever
    26
  - Rear Brake Lever
    26
  - Fuel Tank Cap
    26
  - Fuel
    27
  - Seat
    28
  - Adjusting the Rider Backrest
    29
  - Shock Absorber
    30
  - Helmet Holder
    30
  - Storage Compartments
    31
  - Sidestand
    31
  - Ignition Circuit Cut-Off System
    32
- Pre-Operation Checks
  35
  - Pre-Operation Check List
    36
Operation and Important Riding Points

39
- Starting the Engine
  40
- Acceleration and Deceleration
  41
- Starting off
  41
- Braking
  42
- Tips for Reducing Fuel Consumption
  42
- Engine Break-In
  43
- Parking
  43
Periodic Maintenance and Minor Repair

45
- Owner's Tool Kit
  46
  - Periodic Maintenance and Minor Repair
    46
- Periodic Maintenance and Lubrication Chart
  48
- Removing and Installing Cowlings and Panels
  51
- Checking the Spark Plugs
  54
- Engine Oil and Oil Filter Cartridge
  57
- Chain Drive Oil
  60
- Coolant
  62
- Cleaning the Air Filter Element
  64
- Adjusting the Carburetors
  66
- Adjusting the Engine Idling Speed
  66
- Adjusting the Throttle Cable Free Play
  67
- Adjusting the Valve Clearance
  67
- Tires
  68
- Cast Wheels
  70
- Front and Rear Brake Levers
  70
- Checking the Front and Rear Brake Pads
  71
- Checking the Brake Fluid Level
  72
- Changing the Brake Fluid
  73
- Checking and Lubricating the Centerstand and Sidestand
  74
- Checking and Lubricating the Throttle Grip and Cable
  74
- Lubricating the Front and Rear Brake Levers
  74
- Checking the Front Fork
  75
- Checking the Steering
  76
- Checking the Wheel Bearings
  76
- Battery
  77
- Replacing the Fuses
  79
- Replacing a Headlight Bulb
  80
- Troubleshooting
  81
- Troubleshooting Charts
  82
- Scooter Care and Storage
  85
  - Scooter Care and Storage
    86
- Specifications
  91
  - Specifications
    92
  - Conversion Table
    96
- Consumer Information
  97
  - Identification Numbers
    98
  - Key Identification Number
    98
    
    Vehicle Identification Number
    98
    
    Consumer Information
    99

YAMAHA XP500 Owner's Manual (94 pages)

Brand: YAMAHA | Category: Scooter | Size: 2.1 MB

Table of Contents
6
Safety Information
8
Specifications
11
Further Safe-Riding Points
12
Description
13
Left View
13
Right View
14
Controls and Instruments
15
Instrument and Control Functions
16
Immobilizer System
16
Main Switch/Steering Lock
17
Indicator and Warning Lights
18
Speedometer
19
Fuel Gauge
20
Coolant Temperature Gauge
20
Multi-Function Display
21
- Odometer and Tripmeter Modes
  22
- Oil Change Indicator
  23
- V-Belt Replacement Indicator
  24
- Self-Diagnosis Device
  25
Anti-Theft Alarm (Optional)
26
Handlebar Switches
26
Front Brake Lever
27
Rear Brake Lever
28
Rear Brake Lock Lever
29
ABS (for ABS Models)
29
Fuel Tank Cap
30
Fuel
31
Catalytic Converter
33
Seat
33
Adjusting the Rider Backrest
34
Helmet Holder
35
Storage Compartments
35
Rear View Mirrors
37
- Shock Absorber Assembly
  37
Sidestand
38
- Ignition Circuit Cut-Off System
  38
- Braking
  44
- Tips for Reducing Fuel Consumption
  44
- Engine Break-In
  45
- Parking
  45
- Checking the Spark Plugs
  55
Engine Oil and Oil Filter Cartridge
56
Chain Drive Oil
59
Coolant
60
Replacing the Air Filter Element
62
Adjusting the Engine Idling Speed
62
- Checking the Throttle Cable Free Play
  63
- Valve Clearance
  63
- Tires
  64
- Tire Inspection
  64
- Cast Wheels
  65
- Front and Rear Brake Lever Free Play
  66
- Adjusting the Rear Brake Lock Lever
  66
- Cable
  66
- Checking the Front and Rear Brake Pads
  67
- Checking the Brake Fluid Level
  68
- Changing the Brake Fluid
  69
- Checking and Lubricating the Throttle Grip and Cable
  69
- Lubricating the Front and Rear Brake Levers
  70
- Checking and Lubricating the Centerstand and Sidestand
  70
- Checking the Front Fork
  71
- Checking the Steering
  72
- Checking the Wheel Bearings
  72
- Battery
  72
- Replacing the Fuses
  74
- Replacing the Headlight Bulb
  76
- Tail/Brake Light
  77
- Replacing a Front Turn Signal Light Bulb
  77
- Rear Turn Signal Light Bulb
  78
- Replacing the License Plate Light Bulb
  78
- Replacing an Auxiliary Light Bulb
  79
- Troubleshooting
  79
- Troubleshooting Charts
  80
- Scooter Care and Storage
  82
- Matte Color Caution
  82
- Care
  82
- Storage
  84
- Specifications
  86
- Consumer Information
  89
- Identification Numbers
  89

YAMAHA XP500 Owner's Manual (104 pages)

Brand: YAMAHA | Category: Scooter | Size: 1.87 MB

Table of Contents

7
- Give Safety the Right of Way
  9
- Description
  13
  - Left View
    14
  - Description
    15
    
    Right View
    15
    
    Controls and Instruments
    16
Instrument and Control Functions

17
- Instrument and Control Functions
  18
  - Indicator Lights
    19
  - Speedometer Unit
    21
  - Fuel Gauge
    21
  - Coolant Temperature Gauge
    22
  - Clock
    22
  - Self-Diagnosis Device
    23
  - Anti-Theft Alarm (Optional)
    23
  - Handlebar Switches
    23
  - Front Brake Lever
    26
  - Rear Brake Lever
    26
  - Fuel Tank Cap
    26
  - Fuel
    27
  - Seat
    28
  - Adjusting the Rider Backrest
    29
  - Shock Absorber
    30
  - Helmet Holder
    30
  - Storage Compartments
    31
  - Sidestand
    31
  - Ignition Circuit Cut-Off System
    32
- Main Switch/Steering Lock
  18
- Pre-Operation Checks
  35
  - Pre-Operation Check List
    36
Operation and Important Riding Points

39
- Starting the Engine
  40
- Acceleration and Deceleration
  41
- Starting off
  41
- Braking
  42
- Tips for Reducing Fuel Consumption
  42
- Engine Break-In
  43
- Parking
  43
Periodic Maintenance and Minor Repair

45
- Owner's Tool Kit
  46
  - Periodic Maintenance and Minor Repair
    46
- Periodic Maintenance and Lubrication Chart
  48
- Removing and Installing Cowlings and Panels
  51
- Checking the Spark Plugs
  54
- Engine Oil and Oil Filter Cartridge
  57
- Chain Drive Oil
  60
- Coolant
  62
- Cleaning the Air Filter Element
  64
- Adjusting the Carburetors
  66
- Adjusting the Engine Idling Speed
  66
- Adjusting the Throttle Cable Free Play
  67
- Adjusting the Valve Clearance
  67
- Tires
  68
- Cast Wheels
  70
- Front and Rear Brake Levers
  70
- Checking the Front and Rear Brake Pads
  71
- Checking the Brake Fluid Level
  72
- Changing the Brake Fluid
  73
- Checking and Lubricating the Centerstand and Sidestand
  74
- Checking and Lubricating the Throttle Grip and Cable
  74
- Lubricating the Front and Rear Brake Levers
  74
- Checking the Front Fork
  75
- Checking the Steering
  76
- Checking the Wheel Bearings
  76
- Battery
  77
- Replacing the Fuses
  79
- Replacing a Headlight Bulb
  80
- Troubleshooting
  81
- Troubleshooting Charts
  82
- Scooter Care and Storage
  85
- Specifications
  91
  - Conversion Table
    96
- Consumer Information
  97
  - Identification Numbers
    98
  - Key Identification Number
    98
  - Vehicle Identification Number
    98
  - Model Label
    99

YAMAHA XP500 Owner's Manual (94 pages)

Brand: YAMAHA | Category: Scooter | Size: 2.75 MB

Table of Contents
6
Safety Information

8
- Further Safe-Riding Points
  11
Description

14
- Left View
  14
- Right View
  15
- Controls and Instruments
  16
Instrument and Control Functions

17
- Immobilizer System
  17
- Main Switch/Steering Lock
  18
- Indicator and Warning Lights
  19
- Speedometer
  20
- Tachometer
  21
- Multi-Function Display
  21
- Anti-Theft Alarm (Optional)
  24
- Handlebar Switches
  25
- Front Brake Lever
  26
- Rear Brake Lever
  26
- Rear Brake Lock Lever
  27
- ABS (for ABS Models)
  27
- Fuel Tank Cap
  28
- Fuel
  29
- Catalytic Converter
  30
- Seat
  30
- Adjusting the Rider Backrest
  31
- Helmet Holder
  31
- Storage Compartments
  32
- Shock Absorber
  33
- Sidestand
  34
- Ignition Circuit Cut-Off System
  34
Pre-Operation Checks

36
- Pre-Operation Check List
  37
Operation and Important Riding Points

39
- Starting the Engine
  39
- Starting off
  40
- Acceleration and Deceleration
  40
- Braking
  41
- Tips for Reducing Fuel Consumption
  42
- Engine Break-In
  42
- Parking
  43
Periodic Maintenance and Minor Repair

44
- Owner's Tool Kit
  44
- Periodic Maintenance and Lubrication Chart
  46
- Removing and Installing Cowlings and Panels
  49
- Checking the Spark Plugs
  52
- Engine Oil and Oil Filter Cartridge
  54
- Chain Drive Oil
  57
- Coolant
  58
- Cleaning the Air Filter Element
  60
- Adjusting the Engine Idling Speed
  61
- Checking the Throttle Cable Free Play
  62
- Valve Clearance
  62
- Tires
  62
- Cast Wheels
  64
- Front and Rear Brake Lever Free Play
  65
- Adjusting the Rear Brake Lock Lever Cable
  65
- Checking the Front and Rear Brake Pads
  66
- Checking the Brake Fluid Level
  67
- Changing the Brake Fluid
  68
- Checking and Lubricating the Throttle Grip and Cable
  68
- Lubricating the Front and Rear Brake Levers
  69
- Checking and Lubricating the Centerstand and Sidestand
  69
- Checking the Front Fork
  70
- Checking the Steering
  71
- Checking the Wheel Bearings
  71
- Battery
  72
- Replacing the Fuses
  73
- Replacing the Headlight Bulb
  75
- Tail/Brake Light
  76
- Replacing a Front Turn Signal Light Bulb
  77
- Replacing a Rear Turn Signal Light Bulb
  77
- License Plate Light
  78
  - Replacing an Auxiliary Light Bulb
    78
  - Troubleshooting
    78
  - Troubleshooting Charts
    79
Scooter Care and Storage

81
- Matte Color Caution
  81
- Care
  81
- Storage
  83
Specifications

85
Consumer Information

88
- Identification Numbers
  88

Yamaha XP500 Technical Manual (46 pages)

Brand: Yamaha | Category: Scooter | Size: 7.91 MB

Features and Benefits
1
Engine System/Features
2
Cylinder Head Overview
3
Cylinder
4
Crankshaft/Balancer
5
Piston
6
Connecting Rod
7
Transmission System
8
Continuously Variable Transmission
8
Clutch
9
Transmission Gear Reduction Ratio
9
Final Drive
10
Crankcase
10
Rear Drive Case
10
Lburication System
11
Oil Filter
11
Engine Oil Capacity
11
Lubrication Flow Chart
12
Cooling System
14
Carburetion System
15
Auto-Choke Electricity Control
15
Carburetor Settings
15
Air Intake System
16
Exhaust System
17
Chassis
18
Frame
18
Fuel Tank
19
Bodywork
19
Windscreen
20
Seat
20
Storage Compartments
21
Front/Rear Suspension/Swingarm
22
Front Wheel / Tire / Brake Overview
23
Rear Wheel / Tire / Brake Overview
23
Electrical System
24
Generator
24
Headlight Asssembly
24
Taillight Assembly
25
Lean Angle Cut-Off Switch
25
Anti-Theft Alarm Pre-Wiring/Grip Warmer Pre-Wiring
25
Mobile Phone Charger Pre-Wiring
25
Instrumentation
26
Digital Clock
26
Service Tips
27
Engine Oil Level Check
27
Radiator Fill/Coolant Reservoir/Air Filter Replacement
27
Proper Removal of the Middle Side Panels/Fuel Pump Anf Filter
27
Carburetor Access/Air Cut Valve
28
Air Induction System Reed Valve
28
CO Adjustment/Air Induction System Check Procedure
28
V-Belt Transmissions Air Filters/Headlight Bulb Access/Taillight and Rear Turn Signal Bulb Access
28
Other Components Located under Rear Cowl
29
Thermo Sensor and Thermo Switch
29
Rear Wheel Removal
29
V-Belt Replacement
29
Checking TDC and Cam Timing Position
30
Valve Adjustment Precaution
30
Reset Engine Oil Change Indicator
30
Self-Diagnostics
30
Special Tools
31
Primary/Secondary Sheave Removal and Disassembly
32
Sheave Holder Used on Primary/Secondary Sheave Views
32
Disassembling the Secondary Sheave
33
Periodic Checks and Adjustments
34
Periodic Maintenance and Lubrication Chart
34
General Specifications
35
Maintenance Specification
37
Wiring Diagram
44

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