Yamaha XP500 Service Manual page 60

Item
Timing plug
A.C. magneto cover
V-belt case
V-belt case
V-belt case cover 1
V-belt case cover 2
Plate and right crankcase cover
Right crankcase cover
V-belt case air filter cover and V-belt
case air filter element (right)
V-belt case air filter element (left)
Generator cover protector
Generator cover protector cover
Starter clutch
Clutch boss nut
Clutch assembly
Chain drive holder assembly
Chain drive drain bolt
Chain drive case (outer)
Chain drive case cover
Primary sheave assembly
Secondary sheave spring seat
Secondary sheave assembly
Primary bearing retainer
Secondary shaft bearing retainer
Stator coil assembly
Crankshaft position sensor
Starter motor
Starter motor lead
Thermostat cover
Fuel injector assembly
O sensor
2
Coolant temperature sensor
ECU (engine)
Intake air pressure sensor
NOTE:
*1:After tightening to 16 Nm (1.6 m · kg, 11 ft · lb), tighten another 90°.
*2:After tightening to 60 Nm (6.0 m · kg, 43 ft · lb), tighten another 120°.
TIGHTENING TORQUES
Thread
Part name Q'ty
size
Plug M16
Bolt M6
Bolt M6
Bolt M8
Bolt M6
Bolt M6
Bolt M6
Bolt M8
Bolt M6
Bolt M6
Bolt M6
Bolt M6
Bolt M8
Nut M36
Nut M16
Bolt M8
Bolt M12
Bolt M6
Bolt M6
Nut M20
Nut M36
Nut M18
Screw M6
Bolt M6
Bolt M6
Bolt M5
Bolt M6
Nut M6
Bolt M6
Bolt M6
— M18
— M12
Screw M6
Nut M6
2 - 20
SPEC
Tightening torque
Nm m · kg ft · lb
1 8 0.8 5.8
19 10 1.0 7.2
4 10 1.0 7.2
6 24 2.4 17
3 7 0.7 5.1
2 7 0.7 5.1
3 10 1.0 7.2
2 24 2.4 17
3 7 0.7 5.1
2 7 0.7 5.1
1 7 0.7 5.1
2 7 0.7 5.1
3 30 3.0 22
1 90 9.0 65
1 65 6.5 47
3 30 3.0 22
1 20 2.0 14
18 10 1.0 7.2
2 7 0.7 5.1
1 160 16.0 115
1 90 9.0 65
1 90 9.0 65
1 11 1.1 8.0
1 12 1.2 8.7
3 10 1.0 7.2
2 7 0.7 5.1
2 10 1.0 7.2
1 5 0.5 3.6
2 10 1.0 7.2
2 12 1.2 8.7
1 45 4.5 32
1 18 1.8 13
2 3 0.3 2.2
2 10 1.0 7.2
Remarks
LT
BEL-RAY
assembly
®
lube
Shell BT
®
grease
LT
LT
LT
LT