Brake Specifications - Arctic Cat Cougar Service Manual

1990-1998
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400
Table 2 TIGHTENING TORQUE (continued)
Mechanical brake (1995 and later)
Brake disc to hub
Caliper mounting nuts
Caliper brake w/one piston
Brake studs
Allen head mounting bolts
Caliper brake w/two pistons
Allen head bolts
Mounting bolts
Models without reverse
Drain plug (on dropcase housing)
Drive and driven shafts
Bearing flange plate nuts
Driven pulley
Drive shaft lock collar
Dropcase cover bolts
Lower sprocket bolts
Upper and lower sprocket nuts
Models with reverse
Chain tensioner nut
Drain plug (on dropcase housing)
Drive and driven shafts
Bearing flange plate nuts
Driven pulley
Dropcase cover bolts
Reverse gear bolt
Upper sprocket nut
Free play at handlebar lever
Mechanical brakes
Brake pad minimum thickness
Mechanical 1994 and earlier
Both rectangular pads
Mechanical 1995 and later
Stationary round pad
Movable round pad
Hydraulic caliper w/one piston
Both pads
Hydraulic caliper w/two pistons
Both pads
4
83-97
35
50
50
42
48
22-25
26-33
4
17-21
26-33
48-55
6-7
48
22-25
26-33
17-21
26-33
26-33
Table 3 BRAKE SPECIFICATIONS
6-13 mm (1/4-1/2 in.)
6.2 mm (0.244 in.)
6.22 mm (0.2449 in.)
12.7 mm (0.500 in.)
3.8 mm (0.150 in.)
3.2 mm (0.126 in.)
CHAPTER FOURTEEN
ft.-lb.
35 in.-lb.
61-72
26
37
37
31
35
16-18
19-24
35 in.-lb.
13-15
19-24
35-40
4-5
35
16-18
19-24
13-15
19-24
19-24

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