Index - Arctic Cat Cougar Service Manual

1990-1998
Table of Contents

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A
Air cooling system ............. 77-79
Air silencer. ................ 211-220
Altitude compensator ......... 220-221
Arm
front .................... 459-460
rear and lower ............. 460-461
Axle, rear .................. 461-462
B
Ball bearing replacement ........ 28-31
Brake system
hydraulic ................. 393-397
mechanical ............... 387-393
Break-in procedure ............. 72-73
c
Carburetor tuning ............ 125-133
CDI unit ................... 283-284
Chain tensioner, external ...... 380-381
Checks
fluid ........................ 72
pre-ride . . . . . . . . . . . . . . . . . . . . . . 72
Clutch
tuning, high-altitude. . . . . . . . . . . 133
Cooling system
air ........................ 77-79
liquid ...................... 79-82
fan-cooled models ......... 300-303
liquid-cooled models ....... 303-313
Crankcase and crankshaft ...... 184-198
Cylinder ................... 166-170
Index
D
Drive chain and sprockets
models with reverse ........ 374-380
models without reverse ...... 370-374
Drive system
drive
belt ................... 330-334
unit ................... 324-325
pulley
drive assembly .......... 325-328
drive service ............ 334-345
driven ................. 328-330
driven service ........... 345-355
Driven shaft. ................ 381-384
Driveshaft .................. 384-387
for coolant pump and
oil injection pump ........ 198-202
E
Electrical system
CDI unit ................. 283-284
components,
te~ting
. . . . . . . . . . . . 46
engine system
troubleshooting ............ 47-54
flywheel and
stator assembly .......... 268-282
fuel level sensor . . . . . . . . . . . . . . 289
ignition coil. .............. 282-283
instrument assembly ........ 285-286
lighting system ............ 284-285
oil level gauge. . . . . . . . . . . . . . . . 289
starting motor ............. 289-293
switches .................. 287-288
voltage regulator. . . . . . . . . . . . . . 284
warning lamps ............. 286-287
wiring diagrams ....... 293, 473-490
End caps ...................... 435
Engine
and chassis serial numbers . . . . . . 5-6
crankcase and crankshaft . . . 184-198
cylinder ................. 166-170
driveshaft for coolant pump
and oil injection pump . . . 198-202
installation............... 156-158
lubrication . . . . . . . . . . . . . . . . . . . 150
mounts.................. 154-156
number identification . . . . . . 149-150
operation . . . . . . . . . . . . . . . . . . . . 6-7
piston, pin and rings ....... 170-180
reed valve assembly
1990-1991 El Tigre ...... 180-182
437.4, 497, 594
and 599 cc engines . . . . 182-184
removal................. 151-154
service
precautions . . . . . . . . . . . . 150-151
in frame ................... 151
top end.................. 158-166
troubleshooting . . . . . . . . . . . . . 55-59
tune-up . . . . . . . . . . . . . . . . . 100-114
Exhaust system, repair . . . . . . . 266-267
F
Fan-cooled models . . . . . . . . . . 300-303
Fasteners ..................... 7-12
Flywheel
and stator assembly. . . . . . . . 268-282
Front arm .................. 459-460
spring ....................... 457
Fuel injection, electronic ........... 55

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