Arctic Cat Cougar Service Manual page 427

FRONT SUSPENSION AND STEERING
417
CAUTION
Do not lay parts on a rag or other sur-
face where they can pick up lint that
would cause leakage. Even small imper-
fections can result in leakage.
3. If necessary, pull the eyelet to extend the rod
(21, Figure 23).
1. Remove the screw and washer (43, Figure
23).
4. Clamp the body (3, Figure 23) in a special
holding fixture (part No. 0644-158) or equiva-
lent.
5. Unscrew the cap (23, Figure 23), then lift the
rod, cap and piston assembly from the body.
2. Release the pressurized nitrogen carefully us-
ing the special tool (part No. 0644-158) or
equivalent.
6. Loosen, but do not remove, the nut (5, Figure
23).
®
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
REBUILDABLE SHOCK (WITH INTERNAL RESERVOIR)
o--4
I
Eyelet
Rod
Cap
0-ring
Washer
Valve washer, 1.250 x 0.010 in.
Valve washer, 0.800 x 0.010 in.
Valve washer, 0.900 x 0.01 0 in.
Valve washer, 1.000 x 0.012 in.
Valve washer, 1.100 x 0.012 in.
a-
'(!)-7
1&- ~-17
18 ____:.:.-
11. Valve washer, 1.300 x 0.012 in.
12. Teflon strap
13. Piston
14. Valve washer, 1.1 00 x 0.01 0 in.
15. Valve washer, 1.000 x 0.010 in.
16. Valve washer, 0.700 x 0.010 in.
17. Washer
18. Nut
19. Housing
20. Floating piston
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
0-ring
Teflon strap
0-ring
Screw
0-ring
Cap
Rubber plug
0-ring
Pressure valve
Screw