1. Manuals
  2. Brands
  3. Arctic Cat Manuals
  4. Automobile
  5. Prowler
  6. Operator's manual

Arctic Cat Prowler Operator's Manual

Hide thumbs Also See for Prowler:
Table of Contents

Advertisement

Quick Links

See also: Service Manual
2016
OPERATOR MANUAL
Prowler
/HDX
®
www.arcticcat.com

Advertisement

Table of Contents
loading

Related Manuals for Arctic Cat Prowler

Summary of Contents for Arctic Cat Prowler

  • Page 1 2016 OPERATOR MANUAL Prowler /HDX ® www.arcticcat.com...

  • Page 2: California Proposition 65

    Arctic Cat for a free replacement. The labels should be considered permanent parts of the Prowler/HDX. If a label comes off or becomes hard to read, contact Arc- tic Cat for a free replacement. Contact Arctic Cat Inc., Service Department, P.O. Box 810, Thief River Falls, MN 56701, for proper registration information.

  • Page 3: Foreword

    • Respect the environment, and vehicle. For a complete list of accesso- • Respect private property and do not ries, refer to the current Arctic Cat ATV trespass. Accessory Catalog. We also advise you to strictly follow the...

  • Page 4: Table Of Contents

    Air Filter/Housing Drain .....48 Warnings ...........8-16 Draining V-Belt Cover ......49 Tires ..........49 DIVISION II - Wheels ..........49 OPERATION/ Muffler/Spark Arrester (Prowler)..50 MAINTENANCE Light Bulb Replacement ....51 Checking/Adjusting Headlight Aim ..51 Specifications ........17 Fuses..........52 Vehicle Operation ......18-22 Electrical Output Terminals ....52 General Information......23-36...

  • Page 5: Division I - Safety

    Do not turn at excessive speed. • Always have the vehicle checked by an authorized Arctic Cat dealer if it has been involved in an accident. • Never operate on hills too steep for your abilities. Practice on smaller hills before attempting larger hills.

  • Page 6: Safety Alert

    Safety Alert You should be aware that THIS VEHI- * Never consume alcohol or drugs before or while operating this vehi- CLE IS NOT A TOY AND CAN BE cle. HAZARDOUS TO OPERATE. This vehicle handles differently from other * Never operate this vehicle at exces- vehicles, including motorcycles and cars.

  • Page 7: Warning Labels

    Warning Labels PR893C Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détailant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-444. Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.

  • Page 8: Warning Labels

    Warning Labels PR878A Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.

  • Page 9: Location Of Parts And Controls

    15. Cargo Box Latch Handle 16. Taillight/Brakelight 17. Operator’s Manual Location 18. Headlight Switch 19. Driver Seat Belt 20. Passenger Seat Belt (Prowler) PR868A 20. Passenger Seat Belt (Right) (HDX) 21. Drive Select Switch 22. Tilt Steering Lever 23. Tool Kit 24.

  • Page 10: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD All operators of this vehicle must read and understand this Operator’s Manual and all warning and instruction labels prior to operating this vehicle.
  • Page 11 ! WARNING POTENTIAL HAZARD Operating or riding in this vehicle without wearing an approved helmet, eye protection, and protective cloth- ing. WHAT CAN HAPPEN Operating or riding without an approved helmet increases your chances of a serious head injury or death in the event of an accident.
  • Page 12 ! WARNING POTENTIAL HAZARD Operating or riding in the vehicle without occupant side restraints properly secured. WHAT CAN HAPPEN Serious injury or death. Occupants or their body parts can strike objects outside the vehicle, be crushed by the vehicle, or fall out of the vehicle during maneuvers or in the event of an accident.
  • Page 13 ! WARNING POTENTIAL HAZARD Attempting abrupt maneuvers, sideways sliding, skidding, fishtailing, or donuts. WHAT CAN HAPPEN Increases the chance of an accident including a rollover. HOW TO AVOID THE HAZARD Never attempt abrupt maneuvers, sideways sliding, skidding, fishtailing, or donuts. Don’t try to show off.
  • Page 14 ! WARNING POTENTIAL HAZARD Failing to use care in turns; turning too sharply or aggressively. WHAT CAN HAPPEN The vehicle could go out of control causing a collision, tip over, or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual.
  • Page 15 ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the vehi- cle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
  • Page 16 ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in this Operator’s Manual.
  • Page 17 Never modify this vehicle through improper installation or improper use of accessories. All parts and accessories added to this vehicle should be genuine Arctic Cat compo- nents designed for use on this vehicle and should be installed and used according to instructions.

  • Page 18: Warnings

    ! WARNING POTENTIAL HAZARD Operating through or over thick or sharp brush, timber, debris, or rocks. WHAT CAN HAPPEN Serious injury or death. Brush, branches, debris, and rocks can enter or pene- trate the passenger compartment and strike occupants. Running over sharp branches, rocks, or other large objects can also cause loss of control.

  • Page 19: Division Ii - Operation/ Maintenance

    2.8 L (3.0 U.S. qt) (700/1000) 1.9 L (2.0 U.S. qt) Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Taillight/Brakelight 12V/60W/55W Headlight LED High Intensity w/Accent Bar...

  • Page 20: Vehicle Operation

    Vehicle Operation Pre-Start/Pre-Operation Checklist Item Remarks Brake System Pedal firm - near top of travel. Fluid at proper level. Check for fluid leaks. Controls Steering free - no binding - no excessive free-play. Shift lever in park. Accelerator free - no binding - returns to idle position. Fluids Coolant level to bottom of radiator neck.

  • Page 21: Vehicle Operation

    Vehicle Operation Starting the Vehicle Always start with the vehicle on a flat, level surface. Carbon monoxide poisoning can kill you, so keep the vehicle outside while it’s running. Follow these steps to start it up: 1. Step into the vehicle and sit down; then fasten the operator seat belt and the passenger seat belts (if applicable) and strap on your approved helmet and...

  • Page 22: Driving The Vehicle

    ! WARNING or rollover in a turn. On loose or soft surfaces, allow yourself more time Use only Arctic Cat approved brake and distance to turn and slow down. fluid. Never substitute or mix differ- Driving Uphill ent types or grades of brake fluid.

  • Page 23: Crossing Obstacles

    2. Prior to starting the climb, shift into low range, select four-wheel drive for ! WARNING traction, and gradually press the accel- Driving down hills improperly can erator; then maintain a constant speed. cause loss of control of the vehicle resulting in serious injury or death.

  • Page 24: Driving In Reverse

    Driving in Reverse 2. Keep speed slow while maintaining momentum. When operating in reverse, avoid sharp turns and backing down a hill. When 3. Make sure you have a way out on the using reverse, follow these guidelines: other side of the water. 1.

  • Page 25: General Information

    General Information Control Locations and Functions Ignition Switch Key Two keys come with this vehicle. Keep the spare key in a safe place. An identifying number is stamped on each key. Use this number when ordering a replacement key. Ignition Switch The ignition switch has three positions.

  • Page 26: Headlight Switch

     NOTE: The differential lock is ! WARNING intended for use where minimum traction is available. Steering effort Make sure the steering wheel is locked will increase with the front differen- securely in place before moving the tial lock engaged. Maneuverability vehicle, or steering wheel movement and handling characteristics will could occur causing loss of control.

  • Page 27: Occupant Side Restraints

    In addition to the seat belts, there are left- properly secured. and right-side restraints to restrict arms Seat Latches (Prowler) or legs from extending outside the vehi- cle. The restraints should always be 1. To remove the seat, lift up on the secured when the vehicle is moving.
  • Page 28 4. Lift off the left and right cargo box panels; then remove the tailgate from the cargo bed. HDX111A 2. Raise the cargo box; then loosen the four retaining bolts securing the side panels in the stake pockets; then HDX117 lower the box.
  • Page 29 5. Tighten the four stake pocket retaining bolts to 25 ft-lb making sure the cargo box side panels are resting firmly on the cargo bed; then tighten the jam-nuts to 15 ft-lb. Lower the cargo box. HDX117A 2. Install the stake pocket retaining bolts and jam nuts leaving clearance to install side panel stakes.
  • Page 30  NOTE: Always refer to the Load Capacity Ratings chart in this man- ual when loading and hauling cargo. Tailgate Latch (Prowler) HDX012A Cargo Box Latch Handles PR039A 1. To open the tailgate, pull the latch Prowler (located at the center of the tailgate).

  • Page 31: Power Steering

    If the code continues to be dis- played, take your vehicle to an autho- The EPS system is battery system pow- rized Arctic Cat Dealer for EPS system ered; therefore, the battery must be in servicing before resuming operation.
  • Page 32 Middle Button to return to the main gauge display. CAUTION 5. Engine Hour Meter/Odometer/Trip Meter/Speedometer/Tachometer/ Arctic Cat does not recommend Clock Display - Displays engine using a pressure washer to clean the hours, odometer, trip meter, speedom- radiator core. The pressure may bend eter, tachometer, or clock.

  • Page 33: Diagnostic Trouble Codes

     P0231 Fuel Pump Relay Circuit Low/SG/ NOTE: Take the vehicle to an Open authorized Arctic Cat dealer to have P0232 Fuel Pump Relay Circuit High the error corrected and the system error reset as soon as possible. P0233 Fuel Pump Relay Circuit...

  • Page 34: Oil Level Stick

    On the 500 HDX/ P0642 Sensor Power Circuit Low Prowler models, add oil to the oil P0643 Sensor Power Circuit High level stick opening until proper oper- P2300 Ignition Coil #1 Primary Circuit Low/ ating level is achieved.

  • Page 35: Load Capacity Ratings Chart

    HDX022A Rear Tongue and Cargo Weight - Total 6. On the Prowler, install the center con- weight on trailer tongue and cargo box. sole; then install the seats making sure they are securely latched. On the Rear Tongue, Cargo, and Side Storage HDX, lower the cargo box.

  • Page 36: Transporting

     erations and stopping of the vehicle. NOTE: Suitable hold-down straps Do not make quick maneuvers. Avoid are available from your Arctic Cat uneven surfaces and do not tow on dealer. Ordinary rope is not recom- hills. mended because it can stretch under load.
  • Page 37 Also, not recom- mended are racing, vegetable, non- detergent, and castor-based oils. The recommended oil to use is Arctic Cat ACX All Weather synthetic engine oil, which has been specifically formulated for use in this Arctic Cat engine. Although...

  • Page 38: Engine Break-In

    Engine Break-In When the engine starts, allow it to warm up properly. Idle the engine several min- After the completion of the break-in utes until the engine has reached normal period, the engine oil and oil filter should operating temperature. Do not idle the be changed.

  • Page 39: General Maintenance

    Follow the Main- an authorized Arctic Cat dealer for pro- tenance Schedule and all ensuing fessional service. maintenance instructions/informa- tion.

  • Page 40: Maintenance Schedule

    I = Inspect and clean, adjust, lubricate, replace as necessary T = Tighten R = Replace C = Clean * = Dealer maintenance **When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year.

  • Page 41: Liquid Cooling System

    If leakage or damage is CAUTION detected, take the vehicle to an authorized Arctic Cat dealer for service. Also, the cool- Continued operation of the ATV with ant level should be checked periodically. high engine temperature may result in engine damage or premature wear.

  • Page 42: General Lubrication

    1. Park the vehicle on level ground. absorber and pump (to increase pressure) or depress bleed valve (to decrease pres- 2. Remove the seat(s); then remove the sure) until desired pressure is achieved. center console (Prowler) or seat back and seat back (HDX).
  • Page 43 (500 HDX/Prowler mod- and oil filter for leaks. els). Be careful not to allow contami- 11. Install the center console (Prowler) or nants to enter the opening. seat base and seat back (HDX); then install the seat(s) making sure they 700 HDX are securely latched.

  • Page 44: Hydraulic Brake

    Always maintain brakes according to the Maintenance Schedule. Brake Fluid HDX084A  NOTE: On the Prowler front differ- ential, the lubricant level should be within one inch of the plug. On the rear drive, the lubricant level should be visible at the plug threads.

  • Page 45: Gas Hoses

    Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage. If found, take the vehicle to an authorized Arctic Cat dealer to have the brake hoses replaced. Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear.

  • Page 46: Battery

    CTEK Multi US 3300 for battery main- free-play seems excessive, contact an tenance charging. Maintenance authorized Arctic Cat dealer for service. charging is required on all batteries not used for more than two weeks or Drive Axle Boots as required by battery drain.
  • Page 47 110-volt electrical outlet.  NOTE: If, after charging, the bat- tery does not perform to operator expectations, bring the battery to an authorized Arctic Cat dealer for 3300A further troubleshooting.  NOTE: Not using a battery char- Jump-Starting...
  • Page 48 1. On the vehicle to be jump-started, 5. Disconnect all external accessories remove the battery cover and any ter- such as cell phones, GPS units, and minal boots. radios on both vehicles. CAUTION ! WARNING Failure to disconnect electronic acces- Any time service is performed on a bat- sories during jump-starting may cause tery, the following must be observed:...

  • Page 49: Spark Plug(S)

    This vehicle is equipped with a foam pre- Consult an authorized Arctic Cat dealer if filter to filter dirt from the inlet air prior the plug insulator is not a light brown to reaching the main air filter.

  • Page 50: Air Filter/Housing Drain

    12 ft-lb; then install the ring the element or it will develop cover. cracks. 12. Install the center console (Prowler) or 5. Dry the element. lower the cargo box (HDX); then install the seat(s) making sure they...

  • Page 51: Draining V-Belt Cover

    If proper tools and related items are not available, have this maintenance per-  NOTE: The V-belt and pulleys formed by an authorized Arctic Cat should be inspected every 500 miles dealer or a qualified tire repair station. and the belt replaced (if necessary).

  • Page 52: Muffler/Spark Arrester (Prowler)

    8. Remove the jack. two springs securing the muffler to Muffler/Spark Arrester the exhaust pipe. (Prowler) 2. Remove the muffler by pulling it The muffler has a spark arrester which must rearward out of the vehicle. be periodically cleaned. At the intervals 3.

  • Page 53: Light Bulb Replacement

    5. Install the spark arrester assembly 1. Remove the mounting screws secur- and secure with the three cap screws. ing the taillight/brakelight assembly Tighten to 60 in.-lb. to the rear ROPS tube. 6. Install the muffler and secure it to the 2.

  • Page 54: Fuses

    5 cm (2 in.) below the horizontal Arctic Cat dealer immediately. mark on the aiming surface. Electrical Output 7. Loosen the headlight adjustment Terminals screw;...

  • Page 55: Seat Belts

    ROPS label, unau- thorized repair or welding, and/or improper installation. If any of these cir- cumstances are discovered, do not oper- ate and immediately bring the vehicle to an authorized Arctic Cat dealer for ser- vice.

  • Page 56: Preparation For Storage

    Arctic Cat recommends the following 7. Tighten all nuts, bolts, cap screws, procedure to prepare the vehicle for stor- and screws. Make sure rivets holding age. An authorized Arctic Cat dealer components together tight. should perform this service; however, the Replace all loose rivets.

  • Page 57: Preparation After Storage

    Arctic Cat recommends the following light aim; adjust or replace if procedure. necessary. 1. Clean the vehicle thoroughly.

  • Page 58: Maintenance Record

    Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES...

  • Page 59: Limited Warranty

    The warranty periods are as follows: 1. Six months from the date of sale - for an Arctic Cat ROV used for recreational purposes. 2. Ninety days from date of invoice - for an Arctic Cat ROV used for commercial purposes, including rental operations (non-transferable).

  • Page 60: Warranty Procedure/Owner Responsibility

    At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be com- pleted by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.

  • Page 61: Epa Emission Control Statement/Warranty Coverage - Rov (U.s. Only)

    (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat ROV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
  • Page 62 NOTES...

  • Page 63: Change Of Address, Ownership, Or Warranty Transfer

    Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party.
  • Page 64 Fold Back Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...

  • Page 65: Identification Numbers Record

    This vehicle has two identification numbers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). These numbers are required by the dealer to com- plete warranty claims properly. No warranty will be allowed by Arctic Cat if the VIN or ESN is removed or mutilated in any way.
  • Page 66 Vehicle Capacity: 2 seat models, 1 Operator, 1 Passenger with seat belts Vehicle Capacity: 3 seat models, 1 Operator, 2 Passengers with seat belts ©2015 Arctic Cat Inc. ™ ®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1772 - Canada...

This manual is also suitable for:

Hdx

Table of Contents