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O P E R A T O R ' S M A N U A L
!
Operating this ATV if you are under
the age of 16 increases your chance
UNDER
16
of severe injury or death.
NEVER operate this ATV if you are
under 16.
MUD PRO - 1000/MUD PRO
WARNING
500 - 700 TBX/
www.arcticcat.com
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety
information.

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Summary of Contents for Arctic Cat 500 TBX

  • Page 1 O P E R A T O R ’ S M A N U A L Do not remove this Operator’s Manual from this ATV WARNING according to the guidelines and agreement with the U.S. Consumer Product Safety Commission. Operating this ATV if you are under Read this manual carefully.
  • Page 2 Arctic Cat dealer for a replacement. tions. FAILURE TO FOLLOW THE WARN- For your safety, it is important to under-...
  • Page 3: Foreword

    Arctic Cat able service. Be sure, as the owner/opera- ATV, be sure to use only GENUINE tor of an Arctic Cat ATV, to become ARCTIC CAT PARTS, OIL, AND thoroughly familiar with its basic opera- ACCESSORIES.
  • Page 4: Table Of Contents

    Speedometer/LCD ....... 51 Warranty Procedure/Owner Electric Fuel Pump ....... 53 Responsibility........4 Gas Hoses ........... 53 Arctic Cat ATV Emission Control Oil Level Stick........53 Warranty Statement ......5 Seat Latch ..........54 Arctic Cat Emission Control System Tailgate Latch (TBX)......54 Limited Warranty .........
  • Page 5: Limited Warranty

    Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.
  • Page 6: Warranty Procedure/Owner Responsibility

    At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate war- ranty coverage.
  • Page 7: Arctic Cat Atv Emission Control Warranty Statement

    Manual. Arctic Cat recommends the retention of all receipts covering maintenance performed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system.
  • Page 8: Arctic Cat Emission Control System Limited Warranty

    Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
  • Page 9: Epa Emission Control Statement/Warranty Coverage (U.s. Only)

    Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
  • Page 10: Declaration Of Conformity

    EMC Directive 97/24/EC Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 500 4x4 700 TBX 4x4 700 Mud Pro 1000 4x4...
  • Page 11: Division I - Safety

    • Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident.
  • Page 12: Atv Safety Alert

    ATV Safety Alert The Consumer Product Safety Commis- * Never carry a passenger on an ATV. Carrying a passenger may upset the sion has concluded that ALL-TERRAIN balance of the ATV and may cause it VEHICLES (ATV’s) may present a risk to go out of control.
  • Page 13: Rider Training Course

    Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S.
  • Page 14: Hangtag

    Anyone who rides the ATV should read and understand this information before rid- ing. 2258-133 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 2436-150 ou 2436-151 (TBX seule- ment). Indicates a hazardous situation which, if not ! WARNING...
  • Page 15: Warning Labels & Information

    The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement.  NOTE: The location and content of labels on the ATV you have purchased may differ from those shown on this page.
  • Page 16: Warnings

    They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).
  • Page 17 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control.
  • Page 18 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 19 Warnings ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control.
  • Page 20 Warnings ! WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
  • Page 21 Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
  • Page 22 Never modify the ATV through improper installation or improper use of accesso- ries. All parts and accessories added to this ATV should be genuine Arctic Cat ATV components designed for use on the ATV and should be installed and used according to instructions.
  • Page 23 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one. In many states it is illegal to operate an ATV on public streets, roads, or highways.
  • Page 24: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating the ATV with differential lock engaged. WHAT CAN HAPPEN The increased steering effort and reduced maneuverability caused by the locked differential could result in loss of control and an accident. HOW TO AVOID THE HAZARD Never exceed 10 MPH (16 KPH) with the differential lock engaged.
  • Page 25: Prevention

    Prevention Overview Gloves Your hands are targets for flying objects When using an ATV, prevention is the and branches. Along with providing skin name of the game. “Had you only protection, gloves will shield your hands known” something could go wrong, you from harsh weather.
  • Page 26: Atv Condition

    Prevention 1. Tires and Wheels Helmets should have one of these: 2. Controls and Cables 1. DOT label 2. Snell label 3. Lights and Electric 3. ANSI Z90.1 label 4. Oil and Fuel 5. Chassis 6. Miscellaneous Items 1. Tires and Wheels Correct tire pressure is crucial.
  • Page 27: First Aid And Survival

    Prevention B. Throttle 5. Chassis The throttle should have a free, smooth Grass and leaves can gum-up your suspen- range of motion. If it seems to “stick” at sion and shocks. Clear and clean the sus- any point, refer to the General Mainte- pension arms, shock springs, and fenders.
  • Page 28 Prevention Tools Cellular Phone Routine maintenance will generally elim- It may be necessary to make an urgent inate the need for emergency repairs. phone call. Riding on rough terrain could cause loos- Maps/GPS (Global ening of nuts, bolts, and fasteners. Espe- Positioning System) cially on long rides, carrying the right Maps may be unnecessary when you’re...
  • Page 29: Active Riding

    Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.
  • Page 30: Sound Judgment

    Sound Judgment Overview 9. Do you tailgate other drivers when you think they’re driving too slow? You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Never Sometimes Often Judgment” means you need to use yours. Do you consider yourself to be pretty 10.
  • Page 31: Those Around You

    Sound Judgment The thing about terrain is that sometimes Trail Signs you don’t know it’s changed until you get there. Whether it’s familiar or not, check out your surroundings before and during your ride. Night Riding Riding at night can be very hazardous. Obstacles and other hazards (that are eas- ily identified during daytime) are much more difficult to see and avoid.
  • Page 32: Equipment

    Sound Judgment Other Vehicles ATV Maintenance Depending on where you’re riding, you You have to maintain your ATV. The might encounter other ATV’s, bikes, or General Maintenance section of this motor vehicles on public lands. Respect Operator’s Manual tells you about taking the presence of cars if you’re crossing care of your ATV.
  • Page 33: Load Capacity Ratings

    Sound Judgment Load Capacity Ratings ! WARNING Arctic Cat ATV Load Capacity Ratings POTENTIAL HAZARD ITEM Specifications Overloading the ATV or carrying or tow- (lb) (kg) ing cargo improperly. Max Load Capacity WHAT CAN HAPPEN Max Load Capacity - TBX...
  • Page 34 Sound Judgment Your Physical Condition Your physical condition is critical to safe TESTIMONIAL operation. Don’t ride when DOCUMENT#: X46481A1 extremely tired and consider your health CITY/STATE: LAUREL, MS SEX: M when planning longer rides. AGE: 25 BODY PART: ALL PARTS BODY Don’t ride: DATE ACCIDENT: 6-25-93 1.
  • Page 35: Sipde

    Sound Judgment SIPDE By themselves, none of these safe behav- iors and sound judgments will go very far. But when you put them all together... when you’re paying attention to how you feel, when you’re monitoring the move- ments of your ATV, and when you’re constantly evaluating your environment, then you’re practicing SIPDE.
  • Page 36: Supervision

    16 operate your ATV. don’t know what they’re doing. Unless they’ve had over a year of experience with Arctic Cat and the ATV Safety Institute ATV riding or taken an ATV training recommend that all ATV operators ride the course, it’s your responsibility to keep...
  • Page 37: Division Ii - Operation Maintenance

    2.8 L (3.0 U.S. qt) - 500 1.9 L (2.0 U.S. qt) - 700/1000 Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Brake Fluid DOT 4...
  • Page 38: Location Of Parts And Controls

    Location of Parts and Controls FI016H FI025C 739-569D 1. Battery 14. Throttle Lever 2. Headlights 15. DC Power Outlet 3. Hand Brake Lever 16. Taillight/Brakelight 4. Power Distribution Module 17. Operator’s Manual Location 5. Radiator Access Panel 18. Headlight HI/LO Switch 6.
  • Page 39: Atv Operation

    ATV Operation Basic Operating CAUTION Maneuvers Do not run the starter motor for more than eight seconds per starting Active riding and basic maneuvers are attempt. The starter motor may over- the foundation of your ATV ride. Without heat causing severe starter motor basic skills, it’s impossible to move to damage.
  • Page 40: Dismounting The Atv

    ! WARNING  NOTE: The high range is for nor- Use only Arctic Cat approved brake mal riding with light loads. The low fluid. Never substitute or mix differ- range is for carrying heavy loads or ent types or grades of brake fluid.
  • Page 41: Handling The Atv (Active Riding Techniques)

    Leaning, Weight Shift, Handling the ATV and Balance (Active Riding When you turn, the trick is to move for- Techniques) ward and slide over to the side of the seat that’s on the inside of the turn. Support Active riding involves moving your body. your body weight on the outside footrest.
  • Page 42: Quick Turns

    ATV-0046 ATV-0039 ATV-0045 ATV-0040 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn. 3. You might have to lean into the turn more than you do in a wide turn.
  • Page 43 ATV-203 1. Ease off the throttle as you approach the turn to slow down. 2. Turn the handlebar, shift your weight, and balance at the same time as you enter the turn (use the principles of leaning, weight shifting, and balanc- ing—shift your body weight to the inside of the turn).
  • Page 44: Riding Uphill

    7. Let the ATV roll to your right side 3. If you lose speed, quickly shift to a until it faces slightly downhill. lower gear. At the same time, release the throttle (so your front tires don’t 8. Reapply the brakes. lift), OR 9.
  • Page 45 1. Keep your speed low and consistent. 2. Shift all your body weight to the uphill side of the seat; also, support your weight on the uphill footrest. 3. Steer like you’re driving into the hill. 4. If the ATV feels like it’s tipping, turn the handlebar downhill.
  • Page 46: Tips

    3. Keep your hand off the brake until the 6. Lean forward and release the throttle emergency is over and you’re back in when the front tires clear the obstacle. control. 7. Keep your body loose to absorb any Crossing Obstacles shock.
  • Page 47: Crossing Roads

    Sometimes your ATV may not respond 3. Make sure you have a way out on the and goes straight ahead instead of letting other side of the water. you turn. Here’s how to handle it: 4. If you get stuck in the sludge or mud, 1.
  • Page 48: Stopping The Engine

    2. If the tires are frozen to the ground,  NOTE: After riding through water, pour warm water around them to melt mud, snow, or slush, it is important the ice. to dry both brake systems before parking the ATV. CAUTION ! WARNING Before riding, manually move the ATV...
  • Page 49: General Information

    GZ001C These numbers are required by the dealer to complete warranty claims properly. No warranty will be allowed by Arctic Cat if the VIN or ESN is removed or mutilated in any way. Always provide the ATV name, Vehicle...
  • Page 50: Drive Select Switch

    Drive Select Switch 700/1000 ATV-0056 OFF position — All electrical circuits FI475A except the accessory plug are off. The engine will not start. The key can be removed in this position.  NOTE: The accessory plug is pow- ered by the battery at all times. ON position —...
  • Page 51: Engine Stop Switch

     NOTE: The brake lever lock must Lever Lock lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. ! WARNING Always check to be sure that the brake lever lock has been disengaged before operating the ATV.
  • Page 52: Power Steering

     1. Loosen the jam nut. NOTE: This ATV has safety interlock switches which prevent the starter 2. Turn the throttle limiter screw clock- motor from activating when the trans- wise to decrease engine RPM maxi- mission is not in neutral. To start the mum or counterclockwise to increase ATV while in gear, depress the rear foot engine RPM maximum.
  • Page 53: Speedometer/Lcd

    Do not code. If the code continues to be dis- operate the ATV with an EPS malfunc- played, take your ATV to an autho- tion code displayed. rized Arctic Cat Dealer for EPS system servicing before resuming operation. Code Fault Description...
  • Page 54  NOTE: Take the ATV to an autho-  NOTE: Clock memory power is rized Arctic Cat ATV dealer to have supplied through the 15-amp acces- the error corrected and the system sory fuse and verified during gauge error reset as soon as possible.
  • Page 55: Electric Fuel Pump

    CAUTION There is an oil level stick for checking the engine oil level. To check the oil Arctic Cat does not recommend level, use the following procedure. using a pressure washer to clean the radiator core. The pressure may bend ...
  • Page 56: Seat Latch

    Seat Latch Cargo Box Latch Handles (TBX) AL676A 739-569B 1. To remove the seat, lift up on the 1. To raise the cargo box, rotate either latch release (located at the rear of the handle upward; then raise the cargo seat);...
  • Page 57: Rack Loading (Front And Rear)

    10 mph. Avoid sudden accelerations and stopping of the ATV. Arctic Cat ATV’s are equipped with a Do not make quick maneuvers. Avoid frame-mounted receiver for a standard uneven surfaces and do not tow on 5.1 cm (2 in.) receiver hitch.
  • Page 58: Gasoline-Oil-Lubricant

    Also, not recommended are racing, CF324 vegetable, non-detergent, and castor- based oils. The recommended oil to use is Arctic Cat ACX All Weather synthetic engine oil, which has been specifically formulated for use in this Arctic Cat engine. Although Arctic Cat ACX All Weather synthetic...
  • Page 59: Engine Break-In

    At the discretion and expense of the owner/operator, the ATV ! WARNING may be taken to an authorized Arctic Cat ATV dealer for this initial service. Do not attempt sudden stops or put yourself into a situation where a sud- New ATV’s and renewed ATV engines...
  • Page 60: General Maintenance

    I=Inspect and clean, adjust, lubricate, replace as necessary T=Tighten R = Replace C = Clean * Dealer maintenance ** When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year.
  • Page 61: Liquid Cooling System

    FI476 damage is detected, take the ATV to an 2. On the 700/1000, lift the front of the authorized Arctic Cat ATV dealer for ser- access panel; then slide the panel for- vice. Also, the coolant level should be ward to disengage the two rear tabs.
  • Page 62: Oil Cooler (Mud Pro/1000)

    Maintenance the snorkel housing. When operating in muddy conditions, it is extremely important to clean the radiator core frequently. Arctic Cat requires inspecting and/or flushing the radiator core before each use to prevent overheat- ing resulting in severe engine damage.
  • Page 63: Shock Absorbers

    Spring CAUTION Position Setting Load Force Continued operation of the ATV with Soft Light high engine temperature may result in engine damage or premature wear.  NOTE: High engine RPM, low vehi- cle speed, or heavy load can raise engine temperature.
  • Page 64 Inspect the oil for any signs of metal filings or water. If found, take the ATV 7. Start the engine (while the ATV is to an authorized Arctic Cat ATV outside on level ground) and allow it dealer for servicing.
  • Page 65: Hydraulic Hand Brake

    If Brake Fluid found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake Check the brake fluid level in the brake hoses replaced. fluid reservoir. If the level in the reser-...
  • Page 66: Protective Rubber Boots

     NOTE: Take the ATV to an autho- 2. Remove both front wheels. rized Arctic Cat ATV dealer for this 3. Inspect the four tie rod boots for service. cracks, tears, or perforations. Protective Rubber 4.
  • Page 67: Battery

    NOTE: Optional battery charging adapters are available from your The battery is located under the seat. authorized Arctic Cat dealer to con- After being in service, batteries require nect directly to your vehicle from the regular cleaning and recharging in order recommended chargers to simplify the maintenance charging process.
  • Page 68: Jump-Starting

    Arctic Cat dealer for further troubleshooting. Charging Jump-Starting  NOTE: Arctic Cat recommends ...
  • Page 69: Spark Plug(S)

    A white or dark insulator indicates that the engine may need to be serviced or the carburetor may need to be adjusted. Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color. To help prevent cold weather fouling, make sure to thoroughly warm up the engine before operating.
  • Page 70: Throttle Cable Adjustment

    3. Tighten the jam nut against the throt- tle cable adjuster securely; then slide the rubber boot over the adjuster. Air Filter The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage. If the ATV is used under normal conditions, service the filter at the intervals specified in the Mainte- nance Schedule.
  • Page 71: Air Filter Housing Drain(S)

    NOTE: Foam Air Filter Cleaner and 1. Place the ATV on a level surface. Foam Air Filter Oil are available from Arctic Cat. 2. Remove the drain bolt from the cover and allow the water to drain out. 5. Squeeze the element by pressing it between the palms of both hands to remove excess solvent.
  • Page 72: Wheels

    If proper tools and related items are not available, have this maintenance per- ! WARNING formed by an authorized Arctic Cat ATV dealer or a qualified tire repair station. Wait until the muffler cools to avoid burns.
  • Page 73: Light Bulb Replacement

    CAUTION When replacing the headlight bulb, be careful not to touch the glass por- tion of the bulb. Grasp the new bulb with a clean cloth. Taillight/Brakelight To replace the taillight/brakelight bulb, use the following procedure. CF104 1. Rotate the socket counterclockwise 2.
  • Page 74: Fuses

    If the new fuse blows after a short ATV-0070 period of use, consult an authorized  Arctic Cat ATV dealer immediately. NOTE: There should be an average operating load on the ATV when  NOTE: To remove the fuse, com- adjusting the headlight aim.
  • Page 75: Preparation For Storage

    Start the engine and is fully charged (see Battery section allow it to idle; then using Arctic Cat in this manual). Engine Preserver, rapidly inject the 9. Store the ATV indoors in a level posi- preserver into the air filter opening tion.
  • Page 76: Preparation After Storage

    Preparation after Storage Taking the ATV out of storage and cor- CAUTION rectly preparing it will assure many miles and hours of trouble-free riding. Arctic Before installing the battery, make Cat recommends the following procedure sure the ignition switch is in the OFF to prepare the ATV.
  • Page 77: Change Of Address, Ownership, Or Warranty Transfer

    Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party.
  • Page 78 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
  • Page 79: Maintenance Record

    Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES...
  • Page 80: Maintenance Record

    Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES...
  • Page 81 NOTES...
  • Page 82 NOTES...
  • Page 83: Identification Numbers Record

    Record this number in the space provided for reference if you ever need a new key. Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.
  • Page 84 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ©2014 Arctic Cat Inc. ™ ®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1656 - Canada p/n 2260-168...

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