Arctic Cat Cougar Service Manual page 217

ENGINE
Table 7 496.5 AND 599 CC ENGINE
Piston ring end gap
Piston skirt clearance
Piston pin outside diameter
Pin bore diameter in piston
Connecting rod small end
Inside diameter
Crankshaft
Runout (maximum)
Distance measured from PTO end
Distance measured from MAG end
End play
Cylinder bore
Out of round (maximum)
Taper (maximum)
Reed stop height
mm (in.)
0.20-0.83 (0.008-0.033)
0.083-0.150 (0.0033-0.0059)
19.995-20.000 (0.7872-0.7874)
20.002-20.010 (0. 7875-0. 7878)
23.003-23.011 (0.9056-0.9059)
0.05 (0.002)
5 (0.197)
30 (1.181)
0.05-0.10 (0.002-0.004)
0.1 (0.004)
0.1 (0.004)
9.4-9.8 (0.37-0.39)
Table 8 550 AND 580 CC ENGINES
Piston ring end gap
Piston skirt clearance
Piston pin outside diameter
Pin bore diameter in piston
Connecting rod small end
Inside diameter
Crankshaft
Runout (maximum)
Distance measured from PTO end
Distance measured from MAG end
End play
Cylinder bore
Out of round (maximum)
Taper (maximum)
mm (in.)
0.20-0.83 (0.008-0.033)
0.95-0.150 (0.0037-0.0059)
19.995-20.000 (0.7872-0.7874)
20.002-20.01 0 (0. 7875-0. 7878)
26.003-26.011 (1.0237-1.0241)
0.05 (0.002)
10 (0.393)
30.5 (1.200)
0.05-0.10 (0.002-0.004)
0.1 (0.004)
0.1 (0.004)
Table 9 THREE-CYLINDER 594 CC ENGINE
Piston ring end gap
Piston skirt clearance
Piston pin outside diameter
Pin bore diameter in piston
Connecting rod small end
Inside diameter
Crankshaft
Runout (maximum)
Distance measured from PTO end
Distance measured from MAG end
End play
Cylinder bore
Out of round (maximum)
Taper (maximum)
Reed stop height
. mm (in.)
0.20-0.83 (0.008-0.033)
0.085-Q.095 (0.0030-0.0037)
17.995-18.000 (0.7085-0.7087)
18.002-18.008 (0.7087-0.7090)
23.003-23.011 (0.9056-0.9059)
0.05 (0.002)
15 (0.590)
5 (0.197)
0.05-0.1 0 (0.002-0.004)
0.1 (0.004)
0.1 (0.004)
9.3-9.9 (0.368-0.392)
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