Gasket Removal; Expendable Supplies; Basic Hand Tools; Applying Threadlocks - Arctic Cat Cougar Service Manual

14
or puller, may be required for component disas-
sembly.
Applying Threadlock
Surfaces should be clean and free of oil and
dirt. If a threadlock was previously applied to the
component, this residue should also be removed.
Shake the Loctite container thoroughly and
apply to both parts. Assemble the parts and/or
tighten the fasteners.
GASKET REMOVER
Stubborn gaskets can present a problem dur-
ing engine service as they can take a long time
to remove. Consequently, there is the added
problem of secondary damage occurring to the
gasket mating surfaces from the incorrect or
accidental use of a gasket scraping tool. To
quickly and safely remove stubborn gaskets, use
a spray gasket remover. Spray gasket remover
can be purchased through Arctic Cat dealers and
automotive parts supplies. Follow the manufac-
turer's directions for use.
EXPENDABLE SUPPLIES
Certain expendable supplies are required dur-
ing maintenance and repair work. These include
grease, oil, gasket cement, shop rags and clean-
ing solvents. Ask your dealer for the special
locking compounds, silicone lubricants and lube ·
products which make vehicle maintenance sim-
pler and easier. Cleaning solvent is available at
some service stations.
WARNING
Have a stack of clean shop rags on hand
when performing engine and suspension
service work. Clean shop rags present
less danger than solvent and lubricant
soaked rags. Most local fire codes re-
quire that used rags be stored in a sealed
CHAPTER ONE
metal container with a self-closing lid
until they can be washed or discarded.
WARNING
Even mild solvents and other chemicals
can be absorbed into your skin while
cleaning parts. Wear petroleum-resis-
tant gloves when working with solvents
or chemicals to prevent possible hand-
related problems ranging from mild dis-
comfort to major infections. Gloves can
be purchased from industrial supply
houses or hardware stores.
BASIC HAND TOOLS
Many of the procedures in this manual can be
carried out with simple hand tools and test equip-
ment familiar to the mechanic. Keep your tools
clean, organized and in a tool box. After using a
tool, wipe off dirt and grease with a clean cloth
and return the tool to its correct place.
Top quality tools are essential; they are also
more economical in the long run. If you are just
starting to build your tool collection, stay away
from the "advertised specials" featured at some
parts retailers, discount stores, and chain drug
stores. These are usually cheap tools, both in
price and quality. They are usually made of infe-
rior material and are thick, heavy and clumsy.
Their rough finish makes them difficult to clean
and they usually do not last very long. If it is ever
your misfortune to use such tools, you will prob-
ably find out that the wrenches do not fit the