Drive Train/Track/Brake Systems; Drive Belt; Drive Clutch - Arctic Cat 2018 ZR 200 Service Manual

Drive Train/Track/Brake
Systems
This section has been organized into sub-sections for ser-
vicing drive train, track, and brake systems; however,
some components may vary from model to model. The
technician should use discretion and sound judgment
when removing and installing components.
NOTE: Whenever a part is worn excessively,

cracked, or damaged in any way, replacement is nec-
essary.
SPECIAL TOOLS
A number of special tools must be available to the techni-
cian when servicing the drive train, track, and brake sys-
tems.
Description
Clutch Alignment Bar
Drive Clutch Retention Tool
Engine Alignment Tool
 NOTE: Special tools are available from the Arctic
Cat Service Parts Department.

Drive Belt

REMOVING
1. Set the brake lever lock; then open the hood.
2. Remove the screws securing the clutch guard; then
remove the guard.
ZR-148
3. While pulling up on the drive belt between the
clutches, rotate the driven clutch to help the driven
clutch open.
ZR-126
4. Remove the drive belt by pulling it up and over the
sheave.
INSTALLING
1. Place the belt (so the part number can be read)
between the sheaves of the driven clutch; then rotate
the driven clutch to help the driven clutch open.
p/n
0644-624
0644-644
0644-643
ZR-127
2. With the sheaves apart, roll the belt over the drive
clutch.
3. Release the brake lever lock, and roll the belt back
and forth to allow the driven clutch sheaves to fully
close.
4. After the belt is installed properly, secure the clutch
guard using the existing screws. Tighten to 30 in.-lb.
5. Close and latch the hood.
CHANGING ROLLERS/SPRING
Removing
1. Install the drive clutch retention tool over the drive
clutch sheaves; then remove the cap screw washer
securing the drive clutch to the crankshaft. Account
for a spacer on the crankshaft.

Drive Clutch

39