Arctic Cat Prowler Operator's Manual
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Arctic Cat Prowler Operator's Manual

Arctic Cat Prowler Operator's Manual

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O P E R A T O R ' S M A N U A L
PROWLER
®
www.arcticcat.com

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Summary of Contents for Arctic Cat Prowler

  • Page 1 O P E R A T O R ’ S M A N U A L PROWLER ® www.arcticcat.com...
  • Page 2 Arctic Cat for a free replacement. The labels should be considered permanent parts of the Prowler. If a label comes off or becomes hard to read, contact Arctic Cat for a free replacement. Contact Arctic Cat Inc., Service Department, P.O. Box 810, Thief River Falls, MN 56701, for proper registration information.

  • Page 3: Foreword

    • Respect the environment, and vehicle. For a complete list of accesso- • Respect private property and do not ries, refer to the current Arctic Cat ATV trespass. Accessory Catalog. We also advise you to strictly follow the...

  • Page 4: Table Of Contents

    Table of Contents Foreword..........1 Liquid Cooling System...... 37 Oil Cooler (1000) ......37 Parts and Accessories ......1 Shock Absorbers ......37 DIVISION I - SAFETY General Lubrication ......38 Safety Alert..........4 Hydraulic Brake ........ 39 Warning Labels ........5-6 Protective Rubber Boots....40 Location of Parts and Controls ....7 Battery ..........

  • Page 5: Division I - Safety

    Do not turn at excessive speed. • Always have the vehicle checked by an authorized Arctic Cat dealer if it has been involved in an accident. • Never operate on hills too steep for your abilities. Practice on smaller hills before attempting larger hills.

  • Page 6: Safety Alert

    Safety Alert You should be aware that THIS VEHI- * Never consume alcohol or drugs before or while operating this vehi- CLE IS NOT A TOY AND CAN BE cle. HAZARDOUS TO OPERATE. This vehicle handles differently from other * Never operate this vehicle at exces- vehicles, including motorcycles and cars.

  • Page 7: Warning Labels

    Warning Labels PR893B Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détailant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-444. Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.

  • Page 8: Warning Labels

    Warning Labels PR878A Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.

  • Page 9: Location Of Parts And Controls

    Location of Parts and Controls 1. Battery 2. Headlights 3. Passenger Side Restraint Latch 4. Tailgate Latch 5. Reverse Override Switch 6. Seat Lock Lever PR869A 7. Under-Hood Storage Compartment 8. In-Dash Storage Compartment 9. Brake Pedal 10. Fuses 11. Ignition/Start Switch 12.

  • Page 10: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD All operators of this vehicle must read and understand this Operator’s Manual and all warning and instruction labels prior to operating this vehicle.
  • Page 11 Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a serious head injury or death in the event of an accident. Operating without eye protection can result in an acci- dent and increases your chances of a serious injury in the event of an accident.
  • Page 12 Warnings ! WARNING POTENTIAL HAZARD Operating or riding in the vehicle without occupant side restraints properly secured. WHAT CAN HAPPEN Serious injury or death. Occupants or their body parts can strike objects outside the vehicle, be crushed by the vehicle, or fall out of the vehicle during maneuvers or in the event of an accident.
  • Page 13 Warnings ! WARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident including a rollover. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don’t try to show off. ! WARNING POTENTIAL HAZARD Failure to inspect this vehicle before operating.
  • Page 14 Warnings ! WARNING POTENTIAL HAZARD Failing to use care in turns; turning too sharply or aggressively. WHAT CAN HAPPEN The vehicle could go out of control causing a collision, tip over, or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual.
  • Page 15 Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the vehi- cle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual.
  • Page 16 Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 17 Never modify this vehicle through improper installation or improper use of accessories. All parts and accessories added to this vehicle should be genuine Arctic Cat compo- nents designed for use on this vehicle and should be installed and used according to instructions.

  • Page 18: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating through or over thick or sharp brush, timber, debris, or rocks. WHAT CAN HAPPEN Serious injury or death. Brush, branches, debris, and rocks can enter or pene- trate the passenger compartment and strike occupants. Running over sharp branches, rocks, or other large objects can also cause loss of control.

  • Page 19: Division Ii - Operation/ Maintenance

    250 ml (8.5 fl oz) Engine Oil Capacity (Approx) 1.9 L (2.0 U.S. qt) Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Taillight/Brakelight 12V/8W/27W Headlight...

  • Page 20: Vehicle Operation

    Vehicle Operation Pre-Start/Pre-Operation Checklist Item Remarks Brake System Pedal firm - near top of travel. Fluid at proper level. Check for fluid leaks. Controls Steering free - no binding - no excessive free-play. Shift lever in neutral. Accelerator free - no binding - returns to idle position. Fluids Coolant level to bottom of radiator neck.

  • Page 21: Starting The Vehicle

    Vehicle Operation Starting the Vehicle Always start with the vehicle on a flat, level surface. Carbon monoxide poison- ing can kill you, so keep the vehicle out- side while it’s running. Follow these steps to start it up: 1. Step into the vehicle and sit down; then fasten the operator seat belt and the passenger seat belts (if applicable) and PR878...
  • Page 22 ! WARNING faces can also cause a loss of control or rollover in a turn. On loose or soft Use only Arctic Cat approved brake surfaces, allow yourself more time fluid. Never substitute or mix differ- and distance to turn and slow down.
  • Page 23 Vehicle Operation Driving Uphill ! WARNING Always drive straight up the hill and always avoid hills steeper than 15°. Do not attempt to turn around on a hill. 1. Keep both hands on the wheel. 2. Prior to starting the climb, shift into ! WARNING low range, select four-wheel drive for Driving down hills improperly can...
  • Page 24 Vehicle Operation  4. Once you’ve cleared the water, NOTE: If there is any question briefly apply the brakes to make sure about your ability to cross the they work. obstacle safely, you should turn around if the ground is flat and you ...
  • Page 25 Vehicle Operation  2. If the tires are frozen to the ground, NOTE: After riding through water, pour warm water around them to melt mud, snow, or slush, it is important the ice. to dry both brake systems before parking the vehicle. CAUTION ! WARNING Before riding, manually move the...

  • Page 26: General Information

    These numbers are required by the dealer Numbers to complete warranty claims properly. No warranty will be allowed by Arctic Cat if This vehicle has two identification num- the VIN or ESN is removed or mutilated bers: Vehicle Identification Number in any way.
  • Page 27 RUN position — The ignition circuit is To select 2WD, depress the bottom of the complete and the engine can run. The key switch. To select 4WD, move the switch cannot be removed in this position. to the middle position. To engage the dif- ferential lock, slide the switch latch START position —...

  • Page 28: Accelerator Pedal

    ! WARNING ! WARNING Make sure the steering wheel is locked Never activate the override switch securely in place before moving the while the throttle is open as a loss of vehicle, or steering wheel movement control could result. could occur causing loss of control. Accelerator Pedal Press down on the pedal to increase engine RPM and vehicle speed;...

  • Page 29: Occupant Side Restraints

    Cargo Box Latch Handles 2. Push the latch-plate into the buckle slot until it “clicks” and latches securely. The belt will retract when the buckle is released. ! WARNING Falling outside a moving vehicle could result in serious injury or death. Always fasten your seat belt securely and ensure the passenger seat belt is prop- erly and securely fastened prior to oper-...

  • Page 30: Speedometer/Lcd (Digital)

    Left Button to change which code. If the code continues to be parameter is being displayed. With displayed, take your vehicle to an speedometer selected, press and hold authorized Arctic Cat Dealer for the Left Button to shift between stan- system servicing before dard (MPH/miles/Fahrenheit) and resuming operation.
  • Page 31 Meter/Speedometer/Tachometer/ CAUTION Clock Display - Displays engine hours, odometer, trip meter, speedom- Arctic Cat does not recommend eter, tachometer, or clock. Press the using a pressure washer to clean the Middle Button to change which radiator core. The pressure may bend or flatten the fins causing restricted parameter is being displayed.

  • Page 32: Diagnostic Trouble Codes

    P0261 Cylinder #1 Fuel injector Circuit Low/  NOTE: Take the vehicle to an P0262 Cylinder #1 Fuel injector Circuit High authorized Arctic Cat dealer to have P0263 Cylinder #1 Fuel injector Balance/ the error corrected and the system Open error reset as soon as possible.

  • Page 33: Electric Fuel Pump

    Replace the gas hose every two years. Dam- injury or death. age from aging may not always be visible. Arctic Cat Load Capacity Ratings Oil Level Stick Item Specifications There is an oil level stick for checking...

  • Page 34: Trailering And Towing

    This vehicle is equipped with a frame- Transporting mounted receiver (front and rear) for a When transporting, Arctic Cat recommends standard 5.1 cm (2 in.) receiver hitch. that the vehicle be in its normal operating The standard receiver hitch must be pur- position (on all four wheels) and the fol- chased separately.

  • Page 35: Gasoline-Oil-Lubricant

    CAUTION CAUTION Do not use white gas. Only Arctic Cat Any lubricant used in place of the rec- approved gasoline additives should ommended lubricant could cause seri- be used.

  • Page 36: Engine Break-In

    During the first 10 hours of operation, always use less than ½ throttle. Varying the engine RPM during the break-in period allows the components to “load” (aiding the engine/transmission compo- nent mating process) and then “unload” (allowing components to cool). Although it is essential to place some stress on the engine components during break-in, care should be taken not to overload the...

  • Page 37: General Maintenance

    Follow the Main- procedures or checks, take the vehicle to tenance Schedule and all ensuing an authorized Arctic Cat dealer for pro- maintenance instructions/informa- fessional service. tion. ...

  • Page 38: Maintenance Schedule

    I = Inspect and clean, adjust, lubricate, replace as necessary T = Tighten R = Replace C = Clean * = Dealer maintenance **When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year.

  • Page 39: Liquid Cooling System

    If leakage or damage is CAUTION detected, take the vehicle to an authorized Arctic Cat dealer for service. Also, the cool- Continued operation of the ATV with ant level should be checked periodically. high engine temperature may result in engine damage or premature wear.

  • Page 40: General Lubrication

     3. Loosen the oil level stick. Be careful NOTE: When the vehicle is not to allow contaminants to enter the operated extremely cold opening. weather (-23° C/-10° F or colder), a small amount of leakage may be 4. Remove the drain plug from the bot- present.

  • Page 41: Hydraulic Brake

    45 in.-lb. CAUTION Inspect the oil for any signs of metal filings or water. If found, take the vehicle to an authorized Arctic Cat dealer for servicing. 5. Pour recommended oil into each fill PR064A hole.

  • Page 42: Protective Rubber Boots

    Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage. If found, take the vehicle to an authorized Arctic Cat CC791 dealer to have the brake hoses replaced. 1. Secure the vehicle on a support stand to elevate the front wheels.

  • Page 43: Battery

    5. If boot damage is present or tie rod end 1. When charging a battery in the vehi- free-play seems excessive, contact an cle, be sure the ignition switch is in authorized Arctic Cat dealer for service. the OFF position. Drive Axle Boots ...
  • Page 44  NOTE: Not using a battery char- an authorized Arctic Cat dealer for ger with the proper float mainte- further troubleshooting. nance will damage the battery if connected over extended periods.
  • Page 45 6. Attach one clamp of the positive (red) ! WARNING jumper cable to the positive (+) termi- nal (1) of the dead battery (C) being Any time service is performed on a bat- careful not to touch any metal with tery, the following must be observed: the other clamp;...

  • Page 46: Spark Plug(S)

    Consult an authorized Arctic Cat dealer if CAUTION the plug insulator is not a light brown color. To help prevent cold weather foul-...

  • Page 47: Draining V-Belt Cover

    If proper tools and related items are 5. Install the drain bolt and tighten not available, have this maintenance per- securely. formed by an authorized Arctic Cat  dealer or a qualified tire repair station. NOTE: The V-belt and pulleys...

  • Page 48: Wheels

    ! WARNING Use only Arctic Cat approved tires when replacing tires. Failure to do so could result in unstable operation. Tubeless Tire Repair Should a leak or flat tire occur due to a punc- ture, the tire may be repaired using a plug- type repair.

  • Page 49: Checking/Adjusting Headlight Aim

    3. Using the measurements obtained in CAUTION step 2, make horizontal marks on the aiming surface. When replacing the headlight bulb, be careful not to touch the glass por- 4. Make vertical marks which intersect tion of the bulb. Grasp the new bulb the horizontal marks on the aiming with a clean cloth.

  • Page 50: Electrical Output Terminals

    Wash off any period of use, consult an authorized dirt and make sure the retractors are free of Arctic Cat dealer immediately. debris. Do not grease or oil the retractors. Electrical Output Occupant Side...

  • Page 51: Preparation For Storage

    (see Battery section and air filter. Start the engine and in this manual). allow it to idle; then using Arctic Cat Engine Preserver, rapidly inject the 9. Store the vehicle indoors in a level preserver into the air filter opening position.

  • Page 52: Preparation After Storage

    Arctic Cat recommends the following light aim; adjust or replace if procedure. necessary. 1. Clean the vehicle thoroughly.

  • Page 53: Maintenance Record

    Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES...

  • Page 54: Limited Warranty

    Arctic Cat ROV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ROV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.

  • Page 55: Warranty Procedure/Owner Responsibility

    At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be com- pleted by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.

  • Page 56: Epa Emission Control Statement/Warranty Coverage - Rov (U.s. Only)

    (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat ROV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.

  • Page 57: Change Of Address, Ownership, Or Warranty Transfer

    Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party.
  • Page 58 Fold Back Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...

  • Page 59: Identification Numbers Record

    2. VEHICLE IDENTIFICATION NUMBER: 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat dealer or for reference in case this vehicle is stolen.
  • Page 60 ©2014 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1656 - Canada p/n 2260-355...

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