Battery State Of Charge; Wiring Diagrams - Arctic Cat Cougar Service Manual

ELECTRICAL SYSTEM
CAUTION
Do not remove the special tool too soon
or the brushes will come out, which
could damage the brushes or other parts.
14. Lower the housing and armature assembly
into the end cap. When the end cap and housing
are nearly together, remove the special tool used
to hold the brushes in place.
NOTE
The housing should fit tightly between
the front cover and the end cap. If the
starter does not fit tightly together, re-
move the end cap and repeat Steps 12-
/4.
15. Align the marks on the end cap, housing and
front cover that were made before disassem-
bling. Install the two through bolts. Tighten the
bolts to 10-14 N .m (7 -10 ft. -lb.) torque.
16. Bench test the starter and make sure that
starter operates properly before installing.
Starter Relay
The starter relay is mounted next to the battery.
293
1. Open the hood and locate the relay.
2. Disconnect the ground cable from the nega-
tive terminal of the battery.
3. Label all wires to the starter relay to assist in
assembly.
4. Disconnect the wires from the starter relay.
5. Unbolt and remove the relay.
6. Install a new relay, using the same attaching
point.
7. Clean all the electrical connectors with con-
tact cleaner.
8. Attach all the electrical connectors and
tighten the nuts securely.
9. Connect the ground cable to the negative
terminal of the battery.
10. Check operation of the starter and relay.
WIRING DIAGRAMS
Wiring diagrams are located at the end of this
book.
Table 1 BATTERY STATE OF CHARGE
Specific gravity
1.110-1.130
1.140-1.160
1.170-1.190
1.200-1.220
1.230-1.250
1.260-1.280
State of charge
Discharged
Almost discharged
One-quarter charged
One-half charged
Three-quarters charged
Fully charged