Crankcase - Crankshaft; Removing The Piston; Crankshaft Removal - Gilera SMT RCR 633793 Service Station Manual

SMT RCR

Removing the piston

- Refit the piston sealing circlips
- Fit a new base gasket
- Refit the ball retainer at the rod small end being
careful to lubricate the components with recom-
mended oil
- Refit the piston paying attention to the direction
of the arrow indicated on the piston crown. This
arrow should be facing the outlet
- Fit the pin all the way down and fit the two new
pin retaining seeger rings being careful to fit them
in their corresponding positions
- Lubricate both the cylinder and the piston faying
surfaces and the sealing circlips
- Carefully fit the piston in the cylinder being careful
to press the sealing circlips in their seats
- Fit a new head gasket and refit the head on the
cylinder
- Fit a new spark plug
- Reconnect the temperature sensor connectors
and the spark plug cap
- Fill the cooling circuit being careful to bleed it
Recommended products
AGIP CITY TEC 2T Mixer oil
synthetic oil for 2-stroke engines: JASO FC, ISO-
L-EGD

Crankcase - crankshaft

Crankshaft removal

Engine
ENG - 61