Gilera SMT RCR 633800 Manuals

Manuals and User Guides for Gilera SMT RCR 633800. We have 1 Gilera SMT RCR 633800 manual available for free PDF download: Service Station Manual

Gilera SMT RCR 633800 Service Station Manual (119 pages)

Brand: Gilera | Category: Motorcycle | Size: 4 MB

Index of Topics
5
Characteristics
6
Vehicle Identification
7
Dimensions and Mass
7
RCR Sizes
8
Engine Characteristics
9
Capacities
9
Electrical System Characteristics
9
Frame and Suspensions
10
Brakes
10
Wheels and Tyres
10
Tightening Torques
10
Products
11
Tooling
13
Maintenance
18
Maintenance Chart
19
After 1000 Km
19
At 5,000; 25,000; 35,000; 55,000 Km
19
At 10,000; 20,000; 40,000; 50,000 Km
19
At 15,000; 30,000; 45,000; 60,000 Km
20
Every 2 Years
20
Carburettor
21
Idle Speed Check
22
Checking the Spark Advance
22
Engine Timing Check
22
Technical Specifications
23
Spark Plug
23
Air Filter
24
Transmission Adjustment
24
Mixer Timing
24
Drive Chain Adjustment
25
Locking Torques
25
Braking System
26
Rear Brake Fluid
26
Front Brake Oil Level Check
26
Topping up Brake Fluid
26
Braking System Fluid
27
Headlight Adjustment
28
Gearbox Oil
29
Troubleshooting
30
Engine Poor Performance
31
Starting Difficulties
31
Engine Tends to Cut-Off at Full Throttle
31
Engine Tends to Cut-Off at Idle
32
High Fuel Consumption
32
Engine Overheating
32
Insufficient Braking
32
Electrical System
33
Battery
33
Electrical System Installation
36
Antitheft
36
Conceptual Diagrams
37
Ignition
37
Headlights and Automatic Starter Section
38
Battery Recharge and Starting
39
Level Indicators and Enable Signals Section
40
Turn Signal Lights
41
Checks and Inspections
42
Ignition Circuit
42
Coil Removal
42
Tube Check
43
Stator Check
43
Resistance Values
43
Lights List
44
Fuses
44
Sealed Battery
44
Bulbs
44
Dry-Charge Battery
45
Battery Maintenance
46
Battery Installation
47
Engine from Vehicle
49
Exhaust Assy. Removal
50
Removal of the Engine from the Vehicle
50
Engine
55
Flywheel and Starting
56
Removing the Flywheel Magneto
56
Refitting the Flywheel Magneto
57
Cylinder Assy. and Timing System
58
Removing the Cylinder Head
58
Head Fitting
58
Removing the Cylinder - Piston Assy.
59
Inspecting the Piston
60
Inspecting the Cylinder
60
Crankcase - Crankshaft
61
Removing the Piston
61
Crankshaft Removal
61
Selector Unit Removal
64
Crankcase Fitting
65
Crankshaft and Gearbox Fitting
67
Pinion Fitting
73
Right Cover
74
Main Transmission Pinion
75
Clutch Fitting
76
Lubrication
77
Oil Pump
77
Oil Pump Removal
78
Refitting
79
Fuel Supply
79
Oil Pump Purging
79
Pipe Purging
79
Removing the Carburettor
80
Reed Valve
80
Refitting the Carburettor
82
Suspensions
86
Front Suspension Removal
87
Rear
91
Rear Brake Calliper
93
Rear Brake Calliper Replacement
93
Front Brake Calliper
93
Rear Brake Disc
93
Front Brake Disc
94
Disc Inspection
94
Brake Disc Replacement
94
Front Brake Pads
95
Rear Brake Pads
96
Brake Pad Replacement
96
Fill
97
Rear - Combined
97
Oil Refill and Purging
97
Front
98
Front Brake Pump
100
Rear Brake Pump - Combined
100
Cooling System
101
Coolant Replacement
102
System Bleed
102
Water Pump - Overhaul
102
Hydraulic Pump Removal
102
Hydraulic Pump Fitting
103
Thermostat Removal
104
Thermostat Check
104
Thermostat Refitting
105
Chassis
106
Seat
107
Headlight Assy.
107
Headlamp Front Cowl Replacement
107
Front Headlight Replacement
108
Passenger Footrest Removal
109
Side Fairings
109
Rear Fairings
109
Air Deflector
109
Front Fairing Replacement
110
Rear Mudguard
110
Fuel Tank
111
Front Mudguard
111
Radiator Fan
111
Radiator Removal
111
Expansion Tank
112
Radiator Fitting
112
Mixture Oil Tank
112
Battery Compartment
112
Pre-Delivery
114
Aesthetic Inspection
115
Tightening Torques Inspection
115
Levels Check
116
Road Test
116
Static Test
116
Functional Inspection
117

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Gilera SMT RCR 633800 Service Station Manual (119 pages)

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