Gilera SATURNO BIALBERO 350 Manuals

Manuals and User Guides for Gilera SATURNO BIALBERO 350. We have 2 Gilera SATURNO BIALBERO 350 manuals available for free PDF download: Workshop Manual

Gilera SATURNO BIALBERO 350 Workshop Manual (259 pages)

Gilera Dacota; Gilera Dacota ER; Gilera Saturno Bialbero; Gilera XRT; Gilera RC 600; Gilera 1991 RC 600; Gilera Nordwest; Gilera RC 600 R

Brand: Gilera | Category: Engine | Size: 30 MB

Index
2
Safety Procedures
4
Maintenance Procedures
4
Model Identification
4
Technical Data
6
Engine Overhaul Data
9
Tightening Torque
10
Special Tools
19
Maintenance
25
Fuel Passages
28
Carburetor
28
Adjustments
31
Fuel Level
31
Air Filter
31
Engine Speed at Idle
31
Cylinder Compression
32
Engine Oil and Filter Replacement
32
Spark Plug
32
Throttle Control
35
Clutch
35
Drive Chain
35
Rear Brake Pedal Height Adjustment
36
Chain Replacement
36
Gearshift Lever Height Adjustment
36
Troubleshooting
36
Rear Mudguard
38
Exhaust Pipe
38
Maintenance Programme
39
Engine Oil Level Check
40
Carburetor Check and Removal
40
Valve Clearance Adjustments
43
Compression Pressure Check
43
Hydraulic Clutch
44
Handlebar Master Cylinder Lever
44
Clutch Transmission Cylinder on the Engine
47
Starter
48
Clutch Control
48
Adjustment of the Rear Brake Light Switch
51
Steering Sleeve Bearings
51
Suspensions
52
Front Suspension
52
Rear Suspension
52
Wheels - Spokes
52
Nuts - Bolts - Connection Components
54
Side Covers Disassembly
55
Handlebar Protection
55
Side Protection
55
Front and Rear Mudguard
55
Saddle and Front Side Cover
56
Front Mudguard and under Crankcase Protection
56
Front Side Covers
56
Fuel Tank
56
Undercrankcase Protection
57
Warning
57
Fuel Pipe
58
Removal and Checking of Carburettors
58
RC 600 R Air Filter
59
Depression System
60
Timing Belt Tension
60
Transmission
61
Throttle Gas Cable
61
Front Brake
61
Rear Brake
61
Transmission Chain
62
Chain Tension Check
62
Chain Tension Adjustment
63
Lubrication
63
Engine Removal - Installation
67
Working Procedures
68
Engine Removal/Installation
69
Engine Installation
70
Engine Removal
73
Generator - Timing Belt - Gearbox Selector
75
Inspection
79
Reassembly
79
Valve Timing
80
Torque Wrench Settings
80
Cylinder Head - Valvetrain Components
83
Valves
87
Springs
88
Rocker Arms
88
Camshaft
88
Cylinder - Piston
91
Cylinder
92
Piston
92
Piston Rings
92
Gudgeon Pin
95
Clutch - Primary Drive - Oil Pump
97
Crankcase - Gearbox - Crankshaft - Components
103
Crankshaft
104
Connecting Rod
104
Gearbox
106
Crankcase Inner Measure Inspection
106
Crankcase
107
Front Wheel
111
Spindle Straightness Inspection
112
Rim
112
Bearing Inspection
112
Brake Disc Inspection
112
Bearing Disassembly
115
Bearing Reassembly
115
Stiff Steering
116
Front Wheel Oscillation
116
Suspension too Soft
116
Noisy Front Suspension
116
Wheel Installation
120
Front Suspension - Steering
125
Steering Sleeve Lower Bearing Replacement
126
Steering Sleeve Assembly
126
Stanchion-Leg Disassembly
126
Stanchion Inspection
129
Fork Spring Inspection
129
Oil Seal Replacement
129
Fork
133
Fork Reassembly
134
Handlebars
137
Handlebar Removal
139
Handlebar Installation
139
Steering Sleeve
139
Paioli Fork
144
Oil Seal Removal and Replacement
144
Right Side Leg
144
Left Side Leg
144
Kayaba Fork
146
Rear Suspension - Wheel
149
Motorcycle Oscillations and Vibrations
150
Noisy Suspension
150
Wheel Removal
150
Wheel Spindle Inspection
150
Chain Sprocket Inspection
153
Sprocket Flange Bearings Reassembly
153
Wheel Reassembly
154
Suspension Removal
154
Suspension Reassembly
154
Damper Pivot Joint and Swing Fork
154
Bushings and Pivot Bolts Inspection
157
Bushings Reassembly
157
Pivot Bolts Inspection
157
Swing Form Reassembly
157
Final Drive
158
Chain, Drive and Driven Sprockets Inspection
158
Chain Check
158
Chain Status Inspection
158
Wheel Spindle Straightness Check
160
Wheel Bearings Check
160
Final Driven Gear Check
160
Driven Flange Bearings Disassembly
160
Rear Damper
163
Driven Flange Bearings Reassembly
163
Wheel Bearings Disassembly
163
Wheel Bearings Reassembly
163
Swing Fork Bearings Replacement
164
Rear Wheel Removal
167
Rear Wheel Reassembly
167
Wheel Removal and Checks
169
Rear Absorber Shock
170
Brake
171
Fluid Drainage
172
Brake Fluid Filling
172
Brake Pads Replacement
172
Front Master Cylinder Inspection
172
Front Brake Caliper Inspection
175
Rear Master Cylinder Inspection
175
Rear Brake Caliper Inspection
175
Servicing Information
176
Brake Pedal Is Soft or Spongy
176
Brake Pedal Is too Hard
176
Brakes Drag
176
Master Cylinder
178
Brake Caliper
178
Piston Inspection
181
Rear Disc Brake
185
Disc Brake System
186
Pistons Check
188
Disc
188
Pads Replacement
190
Battery - Charging Circuit
193
Battery Voltage
194
Battery Charging
194
Charging System
194
Leakages Checks
194
Rectifier Check
197
Alternator Stator Coil Check
197
No Voltage with the Key in the on Position
198
Low Voltage with the Key in the on Position
198
Battery Removal
198
Battery Inspection
198
Battery Reinstallation
199
Capacity Discharge Ignition System
201
Flywheel Magneto
202
C.D.I. Control Unit
202
Revolution Reductor
202
The Engine Start to Run but Not Regularly
206
Spark Lack to the Spark Plug
206
H.T. Coil
207
Pick-Up Coil Test
208
H.T. Coil Test
208
CDI Control Unit Test
208
Revolution Reduction Test
208
Inductive Discharge Ignition System
210
Checks
210
Ignition Coil Test
210
Control Unit Test
211
Spark Plug Cap Resistance
211
Starter Motor
214
Casing Insulation Check
214
Starter Motor Doesn't Turn
214
Starter Motor Turns Engine Slowly
214
Switches - Horn - Lights
217
Instruments
218
Headlamp
218
Tail Lamp
218
Turn Signal Indicators
218
Temperature Indicator
221
Oil Pressure Sensor
221
Reserve Fuel Indicator
221
Thermoswitch
221
Brake Light Switches
222
Horn
222
Bulb Replacement
222
Instrument Panel Bulb Replacement
222
The Engine Doesn't Start or Starts with Difficulty
229
Poor Performance
230
Poor Road Handling
232

Gilera SATURNO BIALBERO 350 Workshop Manual (140 pages)

Brand: Gilera | Category: Motorcycle | Size: 6 MB

Maintenance 3 Sub Index

19
- Workshop Manual
  1
- Table of Contents
  3
- Known Faults
  5
- Safety Procedures
  6
- Special Tools
  6
- Model Identification
  7
- Technical Data
  8
- Technical Data
  10
- Torque Wrench Settings
  11
- Engine Overhaul Data
  12
- Cables and Wire Passage
  13
- Maintenance Programme
  20
- Carburettor
  22
- Fuel Passages
  22
- Instrument Panel Removal
  22
- Air Filter
  24
- Valve Clearance
  24
- Cylinder Compression
  26
- Engine Oil and Filter Replacement
  26
- Spark Plug
  26
- Clutch
  28
- Drive Chain
  28
- Throttle Control
  28
- Chain Replacement
  30
- Foot Pedals Damper Bushings Replacement
  30
- Gearshift Lever Height Adjustment
  30
- Rear Brake Pedal Height Adjustment
  30
- Trouble Shooting
  30
- Clutch Transmission Cylinder on the Engine
  33
  - Generator - Timing Belt - Gearbox Selector
    40
Cylinder Head Valvetrain Components 7 Sub Index

47
- Disassembly
  49
- Inspection
  52
- Reassembly
  54
- Torque Wrench Settings
  54
  - Cylinder - Piston
    56
  - Clutch - Primary Drive - Oil Pump
    62
  - Crankcase - Gearbox - Crankshaft Components
    68
  - Front Wheel
    74
  - Working Procedures
    75
Front Wheel 12 Sub Index

76
- Disassembly
  78
  - Brakes
    78
- Reassembly
  80
- Technical Data
  82
- Trouble Shooting
  83
Rear Suspension and Wheel 14 Sub Index

92
- Technical Data
  94
- Troubleshooting
  94
- Wheel
  94
- Suspension
  98
- Final Drive
  102
  - Ignition System
    114
  - Electric Starter
    119
  - Switches - Horn - Lights - Rear Mudguard - Exhaust
    123
  - Trouble Shooting
    129
  - Circuit Diagram
    135
  - Maintenance Tips
    137

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More Gilera Manuals

Gilera SATURNO BIALBERO 350 Manuals

Gilera SATURNO BIALBERO 350 Workshop Manual (259 pages)

Table of Contents

Gilera SATURNO BIALBERO 350 Workshop Manual (140 pages)

Table of Contents

Maintenance 3 Sub Index

Cylinder Head Valvetrain Components 7 Sub Index

Front Wheel 12 Sub Index

Rear Suspension and Wheel 14 Sub Index

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Gilera Categories