Table Of Contents - Gilera SMT RCR 633793 Service Station Manual

Table of Contents

Index Of Topics5
Characteristics6
Vehicle Identification7
Dimensions And Mass7
Rcr Sizes8
Engine Characteristics9
Capacities9
Electrical System Characteristics9
Frame And Suspensions10
Brakes10
Wheels And Tyres10
Tightening Torques10
Products11
Tooling13
Maintenance18
Maintenance Chart19
After 1000 Km19
At 5,000; 25,000; 35,000; 55,000 Km19
At 10,000; 20,000; 40,000; 50,000 Km19
At 15,000; 30,000; 45,000; 60,000 Km20
Every 2 Years20
Carburettor21
Idle Speed Check22
Checking The Spark Advance22
Engine Timing Check22
Technical Specifications23
Spark Plug23
Air Filter24
Transmission Adjustment24
Mixer Timing24
Drive Chain Adjustment25
Locking Torques25
Braking System26
Rear Brake Fluid26
Front Brake Oil Level Check26
Topping Up Brake Fluid26
Braking System Fluid27
Headlight Adjustment28
Gearbox Oil29
Troubleshooting30
Engine Poor Performance31
Starting Difficulties31
Engine Tends To Cut-Off At Full Throttle31
Engine Tends To Cut-Off At Idle32
High Fuel Consumption32
Engine Overheating32
Insufficient Braking32
Electrical System33
Battery33
Electrical System Installation36
Antitheft36
Conceptual Diagrams37
Ignition37
Headlights And Automatic Starter Section38
Battery Recharge And Starting39
Level Indicators And Enable Signals Section40
Turn Signal Lights41
Checks And Inspections42
Ignition Circuit42
Coil Removal42
Tube Check43
Stator Check43
Resistance Values43
Lights List44
Fuses44
Sealed Battery44
Bulbs44
Dry-Charge Battery45
Battery Maintenance46
Battery Installation47
Engine From Vehicle49
Exhaust Assy. Removal50
Removal Of The Engine From The Vehicle50
Engine55
Flywheel And Starting56
Removing The Flywheel Magneto56
Refitting The Flywheel Magneto57
Cylinder Assy. And Timing System58
Removing The Cylinder Head58
Head Fitting58
Removing The Cylinder - Piston Assy.59
Inspecting The Piston60
Inspecting The Cylinder60
Crankcase - Crankshaft61
Removing The Piston61
Crankshaft Removal61
Selector Unit Removal64
Crankcase Fitting65
Crankshaft And Gearbox Fitting67
Pinion Fitting73
Right Cover74
Main Transmission Pinion75
Clutch Fitting76
Lubrication77
Oil Pump77
Oil Pump Removal78
Refitting79
Fuel Supply79
Oil Pump Purging79
Pipe Purging79
Removing The Carburettor80
Reed Valve80
Refitting The Carburettor82
Suspensions86
Front Suspension Removal87
Rear91
Rear Brake Calliper93
Rear Brake Calliper Replacement93
Front Brake Calliper93
Rear Brake Disc93
Front Brake Disc94
Disc Inspection94
Brake Disc Replacement94
Front Brake Pads95
Rear Brake Pads96
Brake Pad Replacement96
Fill97
Rear - Combined97
Oil Refill And Purging97
Front98
Front Brake Pump100
Rear Brake Pump - Combined100
Cooling System101
Coolant Replacement102
System Bleed102
Water Pump - Overhaul102
Hydraulic Pump Removal102
Hydraulic Pump Fitting103
Thermostat Removal104
Thermostat Check104
Thermostat Refitting105
Chassis106
Seat107
Headlight Assy.107
Headlamp Front Cowl Replacement107
Front Headlight Replacement108
Passenger Footrest Removal109
Side Fairings109
Rear Fairings109
Air Deflector109
Front Fairing Replacement110
Rear Mudguard110
Fuel Tank111
Front Mudguard111
Radiator Fan111
Radiator Removal111
Expansion Tank112
Radiator Fitting112
Mixture Oil Tank112
Battery Compartment112
Pre-Delivery114
Aesthetic Inspection115
Tightening Torques Inspection115
Levels Check116
Road Test116
Static Test116
Functional Inspection117