Gilera Nordwest Manuals

Manuals and User Guides for Gilera Nordwest. We have 1 Gilera Nordwest manual available for free PDF download: Workshop Manual

Gilera Nordwest Workshop Manual

Gilera Nordwest Workshop Manual (137 pages)

Nordcape in Germany)

Brand: Gilera | Category: Motorcycle | Size: 4.86 MB

Table of Contents

Workshop Manual
1
Table of Contents
3
Index
3
General Information
4
Known Faults
5
Long Rear Engine Bolts Can Seize
5
Fork Seals Leak
5
General Maintenance Tips
5
Tappet Adjustment
6
Gear Selection Problem
6
Changing Cam Belt
6
Late Amendment
7
Headlight Modification (RH Drive to LH Drive)
8
Chains & Sprockets
8
Brake Fluid
8
Nordwest Speedo Cable
8
Paioli Front Forks
9
Cables - Oiling
9
Torque Your Head Studs
10
Steering Head Races
10
Nordwest Tyres
10
Choke
10
Greasing the Bearings
11
Safety Procedures
12
Maintenance Procedures
12
Model Identification
13
Technical Data
14
Dimensions
14
Engine Overhaul Data
17
Piston/Cylinder Matching Chart
17
Tightening Torque
18
Special Tools
19
- Maintenance
  24
- Maintenance Programme
  25
- Adjustments
  27
- Engine Oil and Filter Replacement
  27
- Engine Oil Check
  27
- Air Filter
  33
- Decompression System
  33
- Spark Plug
  33
  - Clutch
    34
  - Throttle Gas Cable
    34
  - Timing Belt Tension
    34
  - Transmission
    34
  - Chain Tension Check
    35
- Front Brake Control
  35
- Rear Brake Control
  35
- Transmission Chain
  35
- Rear Suspension
  36
- Front Suspension
  36
- Engine Removal
  38
- Working Procedures
  39
- Engine Installation
  41
Generator - Timing Belt - Gearbox Selector
42
- Disassembly
  43
- Inspection
  46
- Reassembly
  46
- Valve Timing
  46
- Torque Wrench Settings
  47
Cylinder Head - Valvetrain Components
48
- Head
  53
- Valves
  53
- Springs
  53
- Rocker Arms
  53
Cylinder - Piston
56
- Cylinder
  58
- Piston
  58
- Piston Rings
  60
- Gudgeon Pin
  60
Clutch - Primary Drive - Oil Pump
62
- Drain the Oil
  64
- Torque Wrench Setting
  67
Crankcase - Gearbox - Crankshaft Components
68
- Crankshaft
  72
- Connecting Rod
  72
- Gearbox
  72
- Frames
  74
- Front Wheel
  74
Working Procedures
75
Front Wheel
76
- Rim
  78
- Bearing Inspection
  78
- Spindle Straightness Inspection
  78
- Disconnect the Speedometer Cable
  78
- Wheel Installation
  79
- Bearings Reassembly
  79
- Trouble Shooting
  80
- Stiff Steering
  80
- Tends to Steer to One Side and Has Poor Handling
  80
- Front Wheel Oscillation
  80
- Suspension - Steering
  81
- Handlebar
  82
Front Suspension - Steering
82
- Steering Sleeve
  83
- Paioli Fork
  85
- Oil Seal Removal and Replacement
  85
- Rear Suspension - Wheel
  87
- Motorcycle Oscillations and Vibrations
  88
- Suspension too Soft
  88
- Suspension too Stiff
  88
- Wheel Removal and Checks
  88
- Rear Absorber Shock
  89
- Chain Check
  90
- Chain, Drive and Driven Sprockets Inspection
  90
- Drive Chain
  90
- Final Drive
  90
- Chain Status Inspection
  91
- Brakes
  92
- Fluid Drainage
  93
- Brake Fluid Filling
  93
- Brake Pedal Is Soft or Spongy
  93
- Brake Pedal Is too Hard
  93
- Drain the Brake Fluid
  94
- Pistons Check
  95
- Pads Placement
  97
Battery - Charging Circuit
98
- Battery Voltage
  99
- Battery Charging
  99
- Leakages Checks
  99
- Charge Circuit Check
  99
- Rectifier Check
  100
- Alternator Stator Coil Check
  101
- Troubleshooting
  102
- No Voltage with the Key in the “ON” Position
  102
- Battery Removal
  102
- Battery Inspection
  102
- Battery Reinstallation
  103
- Capacity Discharge Ignition System
  104
- Inductive Discharge Ignition System
  104
- Flywheel Magneto
  105
- C.D.I. Control Unit
  105
- Revolution Reductor
  105
- HT Coil
  105
- Ignition Coil Test
  106
- Pick-Up Coil Test
  106
- HT Coil Test
  107
- CDI Control Unit Test
  107
- Revolution Reduction Test
  107
- Ignition Coil Faulty
  108
- Lack of Spark to Spark Plug
  108
- Ignition Not Turned on
  108
- The Engine Start to Run but Not Regularly
  108
Electric Starter
112
- Starter Motor
  113
- Casing Insulation Check
  113
- Starter Motor Doesn’t Turn
  113
- Starter Motor Turns Engine Slowly
  113
- Electric Starter
  113
Switches - Horn - Lights
115
- Turn Signal Indicators
  116
- Instruments
  116
- Tail Lamp
  116
- Headlamp
  116
- Temperature Indicator
  118
- Oil Pressure Sensor
  118
- Reserve Fuel Indicator
  118
- Thermoswitch
  118
- Brake Light Switches
  119
- Horn
  119
- All Lights Are on but Are Weak
  119
- Troubleshooting
  120
- Engine Doesn’t Start or Starts with Difficulty
  121
- Poor Performance
  122
- Poor Road Handling
  124
Electrical System
125
- Nordwest / Rc600 ‘91
  126
- Nordwest 600 / 93
  128
- Nordwest Inductive Discharge Ignition System
  130
Additional Information
132
- Capacitive Discharge
  133
- Inductive Discharge
  133

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