Installation; Washer Nozzle Removal; Washer Pump Motor Removal; Washer Pump Motor - Intrepid Removal - Chrysler 2004 Concorde Service Manual

8R - 16 WIPERS/WASHERS
WASHER HOSES (Continued)

INSTALLATION

(1) Route washer hose up through engine compart-
ment.
(2) Connect washer hose to top of reservoir and to
washer pump discharge port.
(3) Connect hose clips to hood, tower to tower
beam, and fender beam.
(4) Connect right and left hood nozzle hoses at "Y"
connector.
(5) Connect "Y" connector to hood.
(6) install the underhood silencer pad clips along
left rear of hood.
(7) Install the left headlamp unit. Refer to Electri-
cal, Lamps/Lighting - Exterior, Headlamp Unit,
Installation.
Be sure to test and check system for leaks and
pinched or kinked hoses.
WASHER NOZZLE
REMOVAL
(1) Using a plastic body filler spreader or equiva-
lent (credit card), gently place it underneath the
front of the washer nozzle. Be careful not to damage
the hood seal underneath the nozzle.
(2) Rock the nozzle back and forth slightly to
release it from the hood panel.
(3) Pull the nozzle out of the hood panel far
enough to disconnect the hose.
INSTALLATION
(1) Connect washer hose and position nozzel over
opening in hood and firmly snap into place.
After connecting hose, check for proper system
function and to assure leak free connections by actu-
ating the washer system switch from inside of vehi-
cle.
WASHER PUMP MOTOR
REMOVAL
(1) Open hood and disconnect the negative battery
cable remote terminal from the remote battery post.
(2) Hoist vehicle.
(3) Remove front fascia as necessary (left side only
and use a 2x4 to prop left edge of fascia away from
body). Refer to Body for Removal.
(4) Disconnect the wire connectors from the reser-
voir pump.
(5) Gently pry pump away from reservoir and out
of grommet. Care must be taken not to puncture res-
ervoir (Fig. 8).
(6) Remover rubber grommet from reservoir and
throw away.
INSTALLATION
(1) Install new rubber grommet in reservoir.
(2) Carefully install pump motot into reservoir.
Care must be taken not to puncture reservoir (Fig.
8).
(3) Connect the wire connectors to the reservoir
pump.
(4) Install the front fascia as necessary (left side
only and use a 2x4 to prop left edge of fascia away
from body). Refer to Body for Installation.
(5) Lower vehicle from hoist.
(6) Connect the negative battery cable remote ter-
minal to the remote battery post.
WASHER PUMP MOTOR -
INTREPID
REMOVAL
(1) Open hood and disconnect the negative battery
cable remote terminal from the remote battery post.
(2) Remove the left headlamp assembly and set
aside. Refer to Electrical, Lamps/Lighting - Exterior,
Headlamp Unit (Intrepid), Removal.
(3) Remove the four retaining bolts to the washer
reservoir (Fig. 7).
(4) Disconnect the pump and sensor wire connec-
tors.
(5) Disconnect the washer hose.
(6) Disconnect the washer filler hose.
(7) Pivot the inboard side of the reservoir forward
and lift out of vehicle.
(8) Carefully pull the pump out of the reservoir
(Fig. 8).
NOTE: When replacing the pump, make sure to use
a new grommet for proper sealing and to avoid
leaks.
INSTALLATION
NOTE: When replacing the pump, make sure to use
a new grommet for proper sealing and to avoid
leaks.
(1) Install the new pump grommet (Fig. 8).
(2) Position pump motor over grommet and firmly
snap into place.
(3) Place reservoir into position in engine compart-
ment, pivot the inboard side of the reservoir rear-
ward.
(4) Connect the washer filler hose.
(5) Connect the washer hose.
(6) Connect the pump and sensor wire connectors.
LH