Clutch - Suzuki GSX-R750 Service Manual

• Apply SUZUKI SUPER GREASE "A" to the O-rings.
 99000-25010: SUZUKI SUPER GREASE "A"
• Install the intake pipes.
• Apply THREAD LOCK to the bolts.
 99000-32050: THREAD LOCK "1342"

CLUTCH

CLUTCH DRIVE PLATE INSPECTION
NOTE:
* Wipe off engine oil from the clutch drive plates with a clean
rag.
* Clutch drive plate No.1: I.D. 111 mm (4.4 in)/Purple paint
* Clutch drive plate No.2: I.D. 111 mm (4.4 in)/Black paint
* Clutch drive plate No.3: I.D. 118 mm (4.6 in)/NIL
• Measure the thickness of drive plates with a vernier calipers.
• If the drive plate thickness is found to have reached the limit,
replace it with a new one.
 Drive plate thickness:
Service Limit: 2.42 mm (0.095 in)
 09900-20102: Vernier calipers
• Measure the claw width of drive plates with a vernier calipers.
• Replace the drive plates found to have worn down to the limit.
 Drive plate claw width:
Service Limit: 13.05 mm (0.5138 in)
 09900-20102: Vernier calipers
CLUTCH DRIVEN PLATE INSPECTION
NOTE:
Wipe off engine oil from the clutch driven plates with a clean rag.
• Measure each driven plate for distortion with a thickness
gauge and surface plate.
• Replace driven plates which exceed the limit.
 Driven plate distortion (No. 1 and No. 2):
Service Limit: 0.10 mm (0.004 in)
 09900-20803: Thickness gauge
(or equivalent grease)
A Paint
ENGINE 3-39