Suzuki GS1100GK 1982 Manuals

Manuals and User Guides for Suzuki GS1100GK 1982. We have 1 Suzuki GS1100GK 1982 manual available for free PDF download: Service Manual

Suzuki GS1100GK 1982 Service Manual

Suzuki GS1100GK 1982 Service Manual (348 pages)

Brand: Suzuki | Category: Motorcycle | Size: 44 MB

Table of Contents

Section 1

6
- Table of Contents
  6
- Serial Number Locations
  7
- Brake Fluid
  7
- Fuel and Oil Recommendations
  7
- Engine Oil
  7
- Breaking-In Procedures
  8
- Special Features
  8
- LOWBY GAS Recyalng
  8
  - General Information
    9
- CAMSHAFT DRIVE CHAIN Tensioner
  9
- Precautions and General Instructions
  11
- Special Materials
  12
Section 2

16
- Periodic Maintenance Schedule
  17
- Air Cleaner
  18
- Maintenance and Tune-Up Procedures
  18
- Spark Plug
  26
  - Throttle Cable Play
    27
  - Idling Adjustment
    27
  - Balancing Carburetors
    28
  - Engine Oil and Oil Filter
    31
- Brakes
  33
  - Brake Fluid Level
    33
  - Brake Pads
    34
  - Brake Pedal Height
    34
  - Brake Light Switches
    35
- Clutch
  33
- Tires
  36
  - Tire Pressure
    37
- Steering
  37
- Front Fork
  38
- Secondary and Final Gearbox Oi L
  40
- Chassis Nuts and Bolts
  41
  - Engine Removal
    45
  - Servicing Engine
    46
  - Engine Reinstallation
    50
  - High Tension Cord Routing
    51
  - Compression Test Procedure
    52
  - Oil Pressure
    53
  - Engine Disassembly
    54
  - Engine Components Inspection and Servicing
    64
  - Cylinder Head Distortion
    65
  - Valve Head Thickness
    65
  - Valve Seat Width
    69
  - Valve Seat Servicing
    69
  - Valve Springs
    71
  - Valve Timing
    73
  - Camshaft Journal Wear
    74
  - Camshaft Runout
    75
  - C a M Chain Tensioner
    76
  - C a M Chain Guide
    79
  - Cylinder Distortion
    79
  - Cylinder Bore
    79
  - Piston DIAMETER
    80
  - Piston to Cylinder Clearance
    80
  - Piston Ring to Groove Clearance
    80
  - Piston Pin and Pin Bore
    82
  - Connecting Rod Big End Side Clearance
    82
  - Crankshaft Runout
    83
  - Clutch Spring Free Length
    84
  - Starter Clutch Removal
    85
  - Countershaft Gears
    87
  - Counte'rsha'ft Disassembly
    87
  - Drive Shaft Gears
    90
  - Drive Shaft Disassembly
    90
  - Engine Reassembly
    92
Section 3

115
- Shaft Drive
  116
  - Secondary Bevel Gear Assembly
    118
- Secondary Drive Gear
  119
  - Removal and Disassembly
    119
  - Bearing Preload Adjustment
    123
  - Secondary Driven Gear
    125
  - Inspection and Reassembly
    127
- Backlash
  130
- Secondary Dr Ven
  130
- Secondary Gear Set Shim Adjustment
  130
- Tooth Contact Checking
  131
  - Final Assembly
    132
- Final Gear Case Breather Circuit
  135
  - Final Drive Assembly
    136
  - Bevel Gear
    136
  - Preload Adjustment
    142
- FINAL DRIVE BEVEL GEAR ASSEMBL y
  144
- Final Gear Bearing Cover Sh/# Adjustment
  146
  - Shim Adjustment
    147
- Backlash Measurement
  148
- Tooth Contact Aq Justmen
  150
  - Fuel and Lubrication System
    157
  - Fuel and Lubrication
    158
  - Diaphragm and Piston Operation
    161
  - Slow System
    162
  - Main System
    163
  - Float System
    164
  - Float Height Adjustment
    168
  - Needle Valve
    168
  - Emission Regulations
    176
  - Emission Control Carburetor Components
    177
  - Carbon Monoxide
    178
  - Engine Malfunction
    178
Section 4

180
- Charging System
  181
  - Ac Generator No-Load Performance
    181
- Electrical System
  181
- Ignition System
  183
  - Signal Generator
    184
  - Igniter Unit
    185
  - Starter System
    186
  - Starter Motor Removal and Disassembly
    186
  - Starter Relay Inspection
    188
  - Combination Meter
    189
  - Headlight Construction
    190
- FUEL Mtter
  192
- Switches
  195
  - Front Brake Switch
    196
  - Brake Light Switch
    197
  - Turn Signal Switch
    197
- Self Cancelling Device
  198
  - Service Life
    202
  - Front Wheel
    204
  - Removal and Disassembly
    204
  - Axle Shaft
    206
  - Front Brake
    208
  - Brake Pad Replacement
    208
  - Caliper and Disc Inspection
    211
  - Caliper Reassembly
    212
  - Master Cylinder Reassembly
    215
  - Front Fork
    216
  - Fo'rk Oil
    221
  - Fork Spring
    221
  - Steering Stem
    223
  - Rear Wheel
    227
  - Wheel Bearings
    230
  - Rear Brake
    232
  - Caliper Removal and Disassembly
    233
  - Master Cylinder Removal and Disassembly
    236
  - Master Cylinder Inspection
    238
  - Rear Suspension
    239
  - Final Gear Case
    242
  - Servicing Information
    244
  - Troubleshooting
    244
  - Wiring Diagram
    252
  - Wire Routing
    253
  - Cable Routing
    255
  - Special Tools
    256
  - Tightening Torque
    263
  - Shaft Drive
    263
  - Tightening Torque Chart
    265
  - Service Data
    266
  - Valve + Guide
    266
  - Cylinder Head
    266
  - Piston + Piston Ring
    267
  - Conrod + Crankshaft
    268
  - Oil Pump
    268
  - Specification
    273
  - Coil Type Fuel Gauge
    281
  - Fuel Gauge
    281
  - Tail/Brake Light
    282
  - Turn Signal Light Switch
    284
  - Dimmer Switch
    284
  - Horn Switch
    285
  - Rear Caliper
    295
  - Left Side
    307
  - Specifications
    309
  - Carbon Monoxide
    312
  - General Emission Information
    314
  - Engine Mounting
    316
  - Turn Signal Light
    321
  - Travel Bag
    322
  - Front Suspension
    325
  - Front Fork Installation
    326
  - Tightening Torque
    329
  - Shaft Drive
    329
  - Wire, Cable and Hose Routing
    333
  - Drive Chain
    342
  - Brake + Wheel
    345

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