Stairmaster FreeClimber Systems Owner's Manual
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Stairmaster FreeClimber Systems Owner's Manual

Stairmaster FreeClimber Systems Owner's Manual

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  • Page 1 FreeClimber" Systems Owner's Manual...
  • Page 2 • Printed in the United States. ©1997 Products, Inc. StairMaster Sports/Medical All rights reserved • Corporate Headquarters 12421 Willows Road N.E., Suite 100 Kirkland, WA 98034 (800) 635-2936 (425) 823-1825 Fax (425) 823-9490 www.stairmaster.com Stall PIN 22569-E 1997 StairMaster Sports/Medical Products.
  • Page 3 • 10 REASONS WHY MORE HEALTH AND FITNESS STAIRMASTER~ FACILITIES CHOOSE EQUIPMENT OUTSTANDING QUALITY Equipment you can depend upon, week after week, for heavy commercial use- instead of a sign that says "out of order." EXCEPTIONAL PERFORMANCE Generates exceptional customer satisfaction - allowing you to retain existing club members and attract new ones.
  • Page 4 • A FULL LINE OF EXCEPTIONAL PRODUCTS ELLIPTICAL STRIDING SYSTEMS STAIRCLIMBERS The New StairMaster FreeRunner The Best in the Industry Introducing the StairMaster Our popular stairclimber FreeClimber FreeRunner™ 5400 ESS - a revolution- line now offers you 5 different models ary new design that allows you to choose from.
  • Page 5 • A FULL LINE OF EXCEPTIONAL PRODUCTS TREADMILLS STRATUS EXERCISE BIKES & The Highest Quality New Models Prices In response to many requests we At last - a cordless line of variable received from our customers for a high resistance exercise bikes that not only quality treadmill, provide the exciting workout programs StairMaster...
  • Page 6 • A FULL LINE OF EXCEPTIONAL PRODUCTS STAIRMASTER STRENGTH CROSSROBICS~ SYSTEMS The Ultimate Exercise Machines Feel the Difference Crossrobics products StairMaster Club members will feel the difference are innovative machines that combine the first time they use aerobic exercise with a weight stack StairMaster strength equipment - designed to strength conditioning.
  • Page 7 • WARRANTY This is to certify that the StairMaster® FreeClimber® exercise system is warranted by StairMaster Sports/Medical Products, Inc. to be free of all defects in materials workmanship. This warranty does not apply to any defect caused by negligence, misuse, accident, alteration, improper...
  • Page 8 • PREFACE Regular use of the Stairmaster\ ! ! ) FreeClimber\ ! ! ) exercise system a safe and effective way to develop aerobic fitness while conditioning the major muscles of the lower body. In order to get the best results, and to keep your machine in peak operating condition, you should carefully read and follow the guidelines presented in this manual.

  • Page 9: Table Of Contents

    • CONTENTS SAFFETV GUIDELINES INTRODUCTION INSTALLATION INSTRUCTIONS BASIC OPERATING INSTRUCTIONS Genera Guidelines for Safe Operati Your First Workout The ATIRACT Mode Basic Instructions for First-Time Users 4600/4400 PTICL Console Set-Up 4200 PT Console Set-Up Begin Exercising • CONTACT HEART RATE (4600 PTICL ONLY) POLAR- HEART RATE (4600/4400 PTICL ONLY) FREECLIMBER 4600/4400 PTICL CONSOLE Text Bar...
  • Page 10 CONTENTS FREECLIMBER 4200 PT CONSOLE Top Window Workout Setup Timer Bottom Window Keypad Quick Start Option MAINTENANCE INSTRUCTIONS Helpful Hints Tool List Maintenance Records Initial Service Preventive Maintenance Cleaning • Inspecting Lubrication Battery Charge Battery Disposal TROUBLESHOOTING General Troubleshooting Guidelines Electrical Troubleshooting 4600/4400 Alternator Test...
  • Page 11 • CONTENTS Mechanical Troubleshooting PARTS REMOVAL AND REPLACEMENT Covers Mid Cover Top Cover Shield (4600 PT/CL) Bottom Cover Console Console Adjustment (4600 PT/CL) Poly-V and HTD Belt " Step Chain Reta iner PedaI Arm Return Spri ng Step Chain Spring Pulley •...
  • Page 12 • CONTENTS LIST OF TABLES Table 1. Dimensions and Specifications for the irMasterl ! l ) FreeClimberl ! l ) Exercise Systems Table Fitness Rating Norms (METs) Table Character Codes for the Scrolling Message Table Console Codes Table Recommended Preventive Maintenance Schedule LIST OF ILLUSTRATIONS Figure Major Parts - 4600 PT ICL...

  • Page 13: Saffetv Guidelines

    • SAFETY GUIDELINES FOUOW WHEN USING ELECTRICAL EQUIPMENT, ALWAYS THESE BASIC PRECAUTIONS: IMPORTANT SAFETY INSTRUCTIONS This symbol appearing throughout this manual means Attention! Be Alert! Your safety involved. The following definitions apply to the words "Danger" and "Warning" found throughout this manual DANGER - Used to call attention to IMMEDIATE hazards which,...

  • Page 14: Safety Guidelines

    • SAFETY GUIDELINES Use this machine only for its intended use as described in this Manual. Do not use parts, attachments, or accessories other than those provided by StairMaster® Sports/Medical Products, Inc. Do not use the external power supply if it has a damaged cord or plug, if it is not working...

  • Page 15: Introduction

    • INTRODUCTION Before leaving the manufacturing facility in Tulsa, Oklahoma, your StairMaster exercise system was thoroughly inspected and tested to ensure FreeClimber proper operation. The major parts of the machine are shown in Figures 1 and Console Handles Slield Left Hanctail •...
  • Page 16 • INTRODUCTION and lebars Top cover • Leve l-adju ting nd c Step Figure 2: Major Parts· 4400 PT leL • Page 4...
  • Page 17 • INTRODUCTION Throughout this Manual, all references to the left or right side and to the front or back are made as if you were on the machine, ready to exercise. For example, the console is located on tile front of the machine.

  • Page 18: Installation Instructions

    • INSTALLATION INSTRUCTIONS Assemble your machine before use. Machines shipped outside the United States need to be uncrated before they can be assembled; refer to the "Uncrating Instructions" included with your machine for the details. Remove all shipping material from your machine once it in place.
  • Page 19 • INSTALLATION INSTRUCTIONS If you have a 4600/4400 CL, skip to step If you have a 4600/44001 4200 PT, connect the DC cable of the power supply to the connector near the bottom of the left side cover (see Figure 4). •...
  • Page 20 • INSTALLATION INSTRUCTIONS Check to be sure that the input AC power rating marked on the power supply matches the available power. If it does not, obtain the matching power supply from Sports/Medical Products, Inc. before StairMaster proceeding any further. &.

  • Page 21: Basic Operating Instructions

    • BASIC OPERATING INSTRUCTIONS GENERAL GUIDELINES FOR SAFE OPERATION WARNING THESE GUIDELINES ARE DIRECTED TO YOU, AS THE OWNER OF THE MACHINE. SHOULD INSIST THAT ALL USERS FOLLOW THE SAME GUIDELINES. YOU SHOULD MAKE THIS MANUAL AVAILABLE TO ALL USERS. Obtain a complete physical examination from your medical doctor and enlist a health/fitness professional's aid developing an exercise...

  • Page 22: Your First Workout

    • BASIC OPERATING INSTRUCTIONS YOUR FIRST WORKOUT ON THE STAIRMASTER FREECLIMBER EXERCISE SYSTEM The ATTRACT Mode All workouts on the StairMaster FreeClimber exercise system start from the ATTRACT mode. The 4600/4400 PT ICL console displays an EKG signal or scrolls a message in the text bar when the ATIRACT mode.

  • Page 23: 4200 Pt Console Set-Up

    • BASIC OPERATING INSTRUCTIONS The console will prompt you to enter your body weight. Enter your weight pounds kilograms the console set up for metric units). Correct entry errors by pressing [CLEAR] before you press [ENTER] The console will prompt you to enter the workout time in one minute increments between five and 60 minutes.
  • Page 24 • BASIC OPERATING INSTRUCTIONS Select an intensity level that allows you to stay in the middle of the pedal range of motion. Faster not always better. Exercise at a level that is consistent with your fitness level. You can stop and rest as many times as necessary for up 4600/4400 to two minutes at each rest period during all programs except the Constant Heart Rate...

  • Page 25: Contact Heart Rate (4600 Pticl Only)

    • CONTACT HEART RATE (4600 PT/CL) The StairMaster FreeClimber features a digitized contact heart rate monitoring illl illl system. Through the use of stainless steel sensors built into the upper handles and sophisticated software, heart rate can be checked at any time during a workout.

  • Page 26: Polar- Heart Rate (4600/4400 Pticl Only)

    POLAR~ HEART RATE (4600/4400 PT/CL ONLY) 460014400 PT ICL features heart rate StairMaster FreeClimber Polar monitoring. The system consists of the receiver, located on the stepper, and a transmitter belt (purchased separately), worn across your chest. The transmitter belt senses the heart beat and sends a signal to the receiver. Your heart rate, in beats per minute, shown on the console text bar.

  • Page 27: Freeclimber 4600/4400 Pticl Console

    • FREECLIMBER 4600/4400 Pl/CL CONSOLE 4600/4400 PT ICL console is divided into four StairMaster FreeClimber sections: the text bar, display, the function keypad, and the exercise program keypad (see Figures 6 & TQXt StaitMader CLIMBING SYSTEMS ,:v~~~ WlWl S!b;/IlJlSrer TO START Functioa IIlICf&WOIIOtT ..

  • Page 28: Text Bar

    • FREECLIMBER 4600/4400 Pl/CL CONSOLE TEXT BAR Information regarding workout statistics and data entry is displayed or scrolled across the text bar. A countdown timer is located directly above the words "Interval Time". The timer shows the number of seconds remaining the current interval.
  • Page 29 FREECLIMBER 4600/4400 Pl/CL CONSOLE Intensity Level Shows the current level between 1 (the easiest) and 20 (the hardest). Shows the number of lights in the Manual program between 1 and 14. MEls. Gives you the relative energy cost of exercise. MET stands for multiples of the resting metabolic rate.

  • Page 30: Enterta Inment Keypad (4600 Pticl)

    • FREECLIMBER 4600/4400 Pl/CL CONSOLE If pressed at any time, the console will return to the ATTRACT Stop. mode. Workout Stats. If pressed during your workout, all workout statistics continuously scroll across the text bar. Press any key to stop scrolling at that statistic.

  • Page 31: The Quick Start Option

    • FREECLIMBER 4600/4400 PT/CL CONSOLE After the profile scrolled, the prompts are: • "PRESS ENTER KEY TO ACCEPT" "ENTER BODY WEIGHT" -- type your body weight in • pounds (or kilograms your console is set to metric units). select your intensity level with •...

  • Page 32: Table 2. Fitness Rating Norms (Mets)

    • FREECLIMBER 4600/4400 Pl/CL CONSOLE Note: Keep stepping until the end of the Fit Test. The Fit Test will end ifyou stop stepping. The console will prompt you to find your pu lse; use the artery below your thumb in your wrist or the artery in the side of your neck.

  • Page 33: Preset Exercise Programs

    • FREECLIMBER 4600/4400 Pl/CL CONSOLE Preset Exercise Programs 4600 PT/CL: There are four preset exercise programs. The exercise speed during the programs varies automatically over 14 increments within each of the 20 different intensity levels. Varying the intensity of an exercise program does not change the profile shown on the display.

  • Page 34: The Jackpot Option

    • FREECLIMBER 4600/4400 Pl/CL CONSOLE The FAT BURNER program is a 60 interval workout designed for people just starting a weight control program. The FAT BURNER PLUS program is similar but has 90 intervals. It is meant for the longer workouts you will need as your fitness level increases.

  • Page 35: Turning The Jackpot Option On And Off

    • FREECLIMBER 4600/4400 Pl/CL CONSOLE Turning the Jackpot Option On and Off The computer must be the ATTRACT mode. Press [I NCREASE], [7707], [ENTER]. The prompt "ENTER ODDS" will appear in the console display. Enter the numeric odds you have selected, between and 999.

  • Page 36: Using A Custom Program

    • FREECLIMBER 4600/4400 Pl/CL CONSOLE taller or shorter. Press [ENTER] to move one column to the right and [CLEAR] to move one column to the left. When all of the intervals are correctly programmed, press 4600 PTfCl] or [YES - 4400 PTfCl] to save the profile. Press [STOP 4600 PTfCl] or [STARTfSTOP - 4400 PTfCl] to abort the programming process without saving the profile.

  • Page 37: Editing The Scrolling Message

    • FREECLIMBER 4600/4400 Pl/CL CONSOLE Table 3: Character Codes for the Scrolling Message Character Code Character Code Character Code SPACE • EDITING THE SCROLLING MESSAGE While the console is in the ATTRACT mode, press [+ INCREASE], [7], [6], [OJ, [7], [ENTER] to display the first character of the message onto the text bar.

  • Page 38: Changing The Console Units And Language

    • FREECLIMBER 4600/4400 Pl/CL CONSOLE To edit multiple characters at one time, press [9], [9], [ENTER] to erase all of the characters to the right of the last character displayed on the text bar. To erase the entire message, press [+ INCREASE], [1], [0], [5], [ENTER] while...

  • Page 39: Table 4. Console Codes

    FREECLIMBER 4600/4400 Pl/CL CONSOLE Table 4. Console Codes Function Code Clears the custom programmed scrolling message Activates the Diagnostic mode Display test Speaker test Keypad test Speed test Software revision test Heart rate software test 1650 Programs a custom workout 2121 Turns on the custom scrolling message •...

  • Page 40: Freeclimber 4200 Pt Console

    • FREECLIMBER 4200 PT CONSOLE 4200 PT console is divided into two LCD display StairMaster FreeClimber windows. There a four-function keypad located below the bottom window (see Figure 8). While you are exercising, the bottom window scrolls through a display of four workout statistics.
  • Page 41 • FREECLIMBER 4200 PT CONSOLE The arrow pointing to the word "Program" should be flashing and "Pl" should be displayed. Pl corresponds to the MANUAL program. Use the [+ or ARROW] to change the workout option. "P2" corresponds to Steady Pace, "P3"...

  • Page 42: Timer

    FREECLIMBER 4200 PT CONSOLE Timer During your workout, the top window keeps track of your workout time in min- utes and seconds. The display arrow points to the word "Time" on the console. You may rest for up to 30 seconds at any time during your workout. Either stop stepping or press [START/STOP] to begin your rest period.

  • Page 43: Keypad

    • FREECLIMBER 4200 PT CONSOLE Keypad ENTER/SELECT. During workout setup, press this key to enter your personal information and then move to the next entry. During your workout, press this key to lock the bottom display window on anyone statistic or to return to the scrolling mode.

  • Page 44: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS HELPFUL HINTS Read all maintenance instructions thoroughly before beginning work. In some cases, an assistant is required to perform the necessary tasks. All references to the right or left side and to the front or back are made as if you were on the machine ready to exercise. For example, the console is located on the front of the machine.

  • Page 45: Initial Service

    • MAINTENANCE INSTRUCTIONS The 4200 PT console keeps track of the number of hours the machine was used and the total number of floors climbed. From the ATTRACT mode, press [+ ARROW] and then double-click [RESET] The hours are shown the top LCD window and the total floors are shown the bottom LCD...

  • Page 46: Lubrication

    • MAINTENANCE INSTRUCTIONS Inspect the Poly-V belt and belts for excessive wear during the quarterly lubrication. Adjust the belt tension if necessary. LUBRICATION There are nine components that need periodic lubrication: the drive chain, step chains, the pedal arm return springs, the step chain connection points, pedal arm bushings,...

  • Page 47: Battery Charge

    • MAINTENANCE INSTRUCTIONS shafts with a dry cloth. Protect the shafts from corrosion with a thin coat of mUlti-purpose grease before reassembling Remove the pedals every three months. Clean the pedal shaft and leveling arm pin with a dry cloth. Protect the pedal shaft and leveling arm pin from corrosion with a light coat of mUlti-purpose grease before reassembl...

  • Page 48: Table 5. Recommended Preventive Maintenance Schedule

    • MAINTENANCE INSTRUCTIONS Table 5. Recommended Preventive Maintenance Schedule RECCOMENDED PART FREQUENCY CLEANER LUBRICANT ACTION Console Wipe Clean Daily Water Diluted Clean and Covers Daily house hold inspect cleaner Each week or 30W motor Lubricate after 70 hours Drive and Every 3 Step Chains Remove.

  • Page 49: Troubleshooting

    • TROUBLESHOOTING GENERAL TROUBLESHOOTING GUIDELINES is troubleshooting section is organized into three basic problem sections: electrical troubleshooting, console diagnostics, and mechanical troubleshooting. Once you have identified the problem section, perform all the tests the same order as written. To order a replacement part or for help with troubleshooting, contact our Customer Service Department.

  • Page 50: Alternator Test

    ELECTRICAL TROUBLESHOOTING Follow the white power connector wire to the where plugs into main cable white wire, and disconnect from main cable white wire. Set your voltmeter to VDC. Connect the positive lead of your voltmeter the white wire from power connector and touch the gray casing of the alternator with the negative lead of your voltmeter.

  • Page 51: Diode Test

    ELECTRICAL TROUBLESHOOTING Diode Test Remove the brown wire and diode from the field termina of the alternator and set your voltmeter to the Ohms setting. Place one lead from the voltmeter on each end of the diode, and then reverse the leads.

  • Page 52: Alternator Test

    ELECTRICAL TROUBLESHOOTING Alternator Test Perform the Positive Output to Field test on the alternator: • Unplug the battery from the power control board • Remove the white wire from the B+ terminal on the alternator • Remove the brown wire from the field terminal on the alternator •...

  • Page 53: 4600/4400 Pt/Cl Console Diagnostics

    • 4600/4400 PTICL CONSOLE DIAGNOSTIC TESTS The following tests are performed while the console in the DIAGNOSTIC mode. While the console is in the ATTRACT mode, and without stepping on the pedals, press [+INCREASE], [1], [0], [7], [ENTER] to activate the DIAGNOSTIC mode. The numbers will not appear on the display as you enter them.

  • Page 54: Speed Test

    • 4600/4400 PTICL CONSOLE DIAGNOSTIC TESTS keypad or the function keypad will light an LED within the outline on the display that corresponds to that button's position on the console. Firmly press each button. If the LED corresponding to the button you pushed does not light the keypad is bad and the console should be replaced...

  • Page 55: Contact Heart Rate Test

    • 4600/4400 PTICL CONSOLE DIAGNOSTIC TESTS Contact Heart Rate lest (4600/4400 Pl/Cl only) The contact heart rate system made up of the console and the contact heart rate handles. You can test each component by performing the following steps: While the console is the ATIRACT mode (noted by a simulated EKG signal the console display), or at the "SELECT A WORKOUT"...
  • Page 56 • 4600/4400 PTICL CONSOLE DIAGNOSTIC TESTS While the console in the ATTRACT mode (noted by a simulated EKG signal in the console display), or at the "SELECT A WORKOUT" prompt, press [+INCREASE], [1], [0], [8], [ENTER]. A flashing. should be displayed in the console text bar. Your heart rate, beats per minute, will show next to the heart icon.

  • Page 57: Mechanical Troubleshooting

    MECHANICAL TROUBLESHOOTING If you hear a grinding or clicking noise, or experience excessive vibration during exercise, or if the pedals are not functioning properly, you probably have a prob- lem in the drive train. Attempt to isolate the problem area by performing the fol- lowing tests precisely the order listed below.
  • Page 58 • MECHANICAL TROUBLESHOOTING Remove the drive and step chains. Check condition of the chains by flexing each link up and down. Each link should move freely. Replace the chain if any stiff or inflexible links are found or if the chain is rusty, corroded or otherwise damaged.
  • Page 59 • MECHANICAL TROUBLESHOOTING Remove the HTD belt. Inspect the belt, the Poly-V pulley and the HTD pulley for excessive wear. Replace if necessary. The POly-V pulley should spin freely. If it does not, replace the eccentric shaft assembly. Inspect the HTD pulley for excessive wear and smoothness of operation.

  • Page 60: Parts Removal And Replacement

    • PARTS REMOVAL AND REPLACEMENT COVERS &. WARNING TO REDUCE THE RISK OF INJURY, DO NOT OPERATE THE MACHINE WHILE THE COVERS ARE REMOVED. DO NOT DEPRESS OR RAISE THE PEDALS WHILE ANYONE'S HANDS ARE INSIDE THE MACHINE. There are three covers on the 4400 PT/CL and the 4200 PT: the top cover, the mid cover and the bottom cover.

  • Page 61: Shield (4600 Pt/Cl)

    • PARTS REMOVAL AND REPLACEMENT Use the fastener removal tool to release the cover 4600 PI/CL: fasteners and separate the top covers. To reinstall the 4400 PT/CL and 4200 PT fasteners, remove the pin completely from the base. Insert the base into the hole the covers.

  • Page 62: Console

    • PARTS REMOVAL AND REPLACEMENT CONSOLE Remove the four mounting knobs from the back of the console. Disconnect the main cable, contact heart rate cables (4600 PT/CL), and Lift cable (4600/4400 PT/CL) from the back of the console. Polar the console off the machine. Reverse the steps to reinstall the console.

  • Page 63: Step Chain Retainer

    • PARTS REMOVAL AND REPLACEMENT Adjust the HTD belt tension so that you have 1/4 inch (0.6 cm) of side- to-side play wi.th fingertip pressure (see Figure 30). The bottom shaft is mounted in an eccentric hub. To adjust the tension: •...

  • Page 64: Step Chain

    • PARTS REMOVAL AND REPLACEMENT Check to ensure that the spring pulley turns freely and is not worn excessively. Refer to the "Spring Pulley" section you have to replace the pulley. To reinstall the spring, connect it to the end of the step chain using the master Iink.

  • Page 65: Spring Pulley

    • PARTS REMOVAL AND REPLACEMENT SPRING PULLEY Remove the bottom cover. Unhook pedal arm return spring from the spring hanger. Remove the snap ring from the pulley shaft (see Figure 10). WARNING TO REDUCE THE RISK OF EYE INJURY, WEAR EYE PROTECTION WHEN REMOVING SNAP RINGS.

  • Page 66: Drive Shaft Assembly

    • PARTS REMOVAL AND REPLACEMENT Remove the master link from the drive chain. Remove the drive chain from the sprockets. Reinstall the drive chain, ensuring the master link properly installed. Check the drive chain tension. There should be a total of 1 to 1-1/2"...
  • Page 67 PARTS REMOVAL AND REPLACEMENT Remove the drive chain Remove the sprocket and the other small parts from the left side of the hub assembly (see Figure 21). Slide the drive shaft to the right, out of the hub assembly. If you remove the right-hand clutch sprocket from the drive shaft, do not confuse it with the left-hand clutch sprocket.

  • Page 68: Pedal

    • PARTS REMOVAL AND REPLACEMENT PEDAL Remove the snap ring and flat washer from the leveling arm pin and the pedal shaft (see Figure 20). &. WARNING TO REDUCE THE RISK OF EYE INJURY, WEAR EYE PROTECTION WHEN REMOVING SNAP RINGS.

  • Page 69: Pedal Arm

    PARTS REMOVAL AND REPLACEMENT PEDAL ARM Remove the pedal and the bottom cover. Remove the step chain retainers. Support the pedal arm. Unhook the pedal arm return spring from the spring hanger. Lift the step chain up and off the clutch sprocket and lower the pedal arm to the floor.

  • Page 70: Eccentric Hub Assembly

    PARTS REMOVAL AND REPLACEMENT ECCENTRIC HUB ASSEMBLY Remove the bottom cover. Remove the Poly-V and HTD belts. Loosen and remove the four nyloc nuts and bolts from the hub. Remove the assembly from the frame. Reassemble in the reverse order. Ensure the belts are properly tensioned;...

  • Page 71: Upper Handles (4600 Pt/Cl)

    PARTS REMOVAL AND REPLACEMENT UPPER HANDLES (4600 PI/CL) Disconnect the left and right contact heart rate cables from the back of console. Remove the two mounting screws from the top and bottom shield (see Figure 19) and remove the shields from the upper handle assembly.

  • Page 72: Alternator

    PARTS REMOVAL AND REPLACEMENT Tilt the machine forward and use an extended socket to remove the two handrail adapter screws from the front leg of the machine. Tilt the machine back into place and pull each handrail out sideways. Be aware that the handrail extrusion connects the left handrail to the •...

  • Page 73: Grounding Instructions

    GROUNDING INSTRUCTIONS The machine must be grounded you are using the external power supply or the battery charger. Grounding provides the path of least resistance for the electric current, thereby reducing the risk of electric shock. The power supply or battery charger must be plugged into an appropriate outlet that is properly installed grounded in accordance with all local codes and...

  • Page 74: Fcc Compliance

    • FCC COMPLIANCE This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential instal- lation.

  • Page 75: Important Phone Numbers

    • IMPORTANT PHONE NUMBERS If you need assistance, please have both the serial number of your machine and the date of purchase available when you contact the appropriate StairMaster$ Sports/Medical Products, Inc. office listed below. OFFICES IN THE UNITED STATES CORPORATE HEADQUARTERS CUSTOMER SERVICE 12421 Willows Road NE, Suite 100...

  • Page 76: Battery Recycling Centers

    • BATTERY RECYCLING CENTERS After installing a new battery, you will need to properly dispose of (recycle) your old lead-acid battery. Most federal and state regulations require lead-acid batter- ies be recycled Do not throwaway old batteries. Lead is a heavy metal and is toxic to living organisms.

  • Page 77: Battery Recycling Centers

    BATTERY RECYCLING CENTERS STATE ADDRESS PHONE NUMBER New Jersey 131 Industrial Ave. (201) 641-5900 . . . , , , . , , , .H~s~r~u.c~ ~g~s ~J. 0.7~0~ New York 26 Corporate Circle ,(315) 437-1788 Syracuse, NY 13057 .. ' : ' Ohio, Central' :' ' R ickeribacker...

  • Page 78: Figures

    FIGURES Figure 10: Parts Needing Periodic Maintenance • Step Chain Pedal Arm leveling Arm Pin Return Spring Pedal ArmS haft • Page 66...
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  • Page 80 ." SPIcer 18lZ1 BraCIlrt~ConSOIg Console Blacla lBft-1am.m Right-18lJ7.m 10027 r'T1 Upper Handles 2 X 18lZ0 1OO22.m .." Black 21449 istor to (Res Groundl X22933 ...& Black (Resistor to .." » 22032 24271 Detail H 2 X22075 Brackst 24666-03 • 21590-03 : .:..
  • Page 81 • • 22933 22006 oN:; .." Battsry Braes II II ~l3=;LlJ1 21468 : ~:;, Power C otlOl Baud(~B) 24!:m .." :J:I 21448 '-<' Gmsn (PowerConn9C1Dr ·13~) ectD~ tDchassisglOund Whi1lil(PowerCo.. tD~B Bl!lck Neck InSQrt oI:lIo (Power Con ~2075 nectD~ 21616 tD~B Brack9t (") x22CBl...
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  • Page 85 • • • . " 8::centil; Hub Assanbly 24007 (Explcded view) -... c ... PoIy·V Pull9y ~ :~ ;>}~~ 2«XD "" - ) : - §~ Hub Assanbly 10400 ..D' rl20 " , 20197 2(Jlffi -a:::J 201~ 20197 .:::t 10382 Frams 20197...
  • Page 86 • • • "'C 22075 Braclm 22002 :wZ ..LI }4&£,.Q3 2 l1J_ MainCabl9 23lE4:::::-t;rl 4271 4400 PT ·21417 13500~ 4200 PT ·214m Neck Insert 22CB3 "" ~ LfID 21616 Neck ASSEmbly "' " t1 . . " rgsis~~ 2fm0lc=Jf 22070 <E' w/Grips 2217...
  • Page 87 • • Black (R9sis1o~ Black toB+ (Main Cable) .." to Ground Black ..(P0w9r Con ~Vic~ nscto~ ~,~' to Ground ;.}~~ .." > Drive Chain 22347 Mas19rUnk Cr" .:< 2axB • :::a Whitg (Main Cable) Main Cable Belt 21529 to Power Connsctor 4400 PT -21417 4200 PT -214m 4x22047...
  • Page 88 • • "'tJ ::!! SpeElt sensor ..¥ 21446 r'TI 22036 22070 22003 Pulley .." 21597 !:::» .." 23(1)4 2x2BJ79 > 2 x 1358) laid 19Sistor E 21447 ""'- its (Power Con nEK:tor) G leen (Power Conna:tor) to K:B to Chassis Ground Black(P0w9r N9:k insert 4 x22075...
  • Page 89 • • • Black (Resisto~ .':0:." to~B gri~ .~:.~'. N9:kaSSQ'Tlbly ::0:' : 24003 ·03 ..., Whits (8+) to~B Field . .., Whits Black(·) (Resisto~ to~B to~B :z:- 22347 • :::0 BlO'Nn 2llD3 (FI9Id) ..to~B 21529 :::T Power Control bitt 4x22047 (~B)
  • Page 90 • • . " "a C ') ..rr'I MainCablg~ 24323 Heart RatB R9c9ivgr ava ila (Not on thg4200 PT) FastBngr, Loop """ 251 OS .-/' (To COV9~ 22939 N9ck Gnmnet /'" rastBngr, Hook \W \ \ R9c9jvg~ N9ckC0v9r 21578 Loan/'"...

  • Page 91: Figure 23: Cover Removal

    • FIGURES Figure 23: Cover Removal • R9n0Ye 4 fast9nelS and L: R9n0Ye 8 fast9nelS 4€al slide mid COler back and seJltrate neck COle 4400/4200 PT/CL: NeckCOlelS slide up in one piece Bottan COler R9n0Ye fastenelS,car9fully spread the 00ttan COIelS aJlt and seJlt rate the 00ttan COler fran the frame •...

  • Page 92: Figure 24: Cover Fasteners

    • FIGURES Figure 24: Cover fasteners Cover Fastener CDver~ TUbe~ ~ Frame Fastener Removal Tool • ..Fastener Removal Tool (23853) • Page 80...

  • Page 93: Figure 25: Drive Chain Tensioning

    • FIGURES 25· Drive Chain tensioning Figure • Page 81...

  • Page 94: Figure 26: Belt Tension

    FIGURES Figure 26: Belt Tension Ahema1Dr &-ed Sensor Disic models only) HTD Pulley HTD Belt (21529) Poly-V Belt (21518) Poly-V Pulley • Page 82...

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