Intermec EasyCoder PF4i User Manual
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Intermec EasyCoder PF4i User Manual

Bar code label printer (fingerprint version)
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User's Guide
EasyCoder PF4i
Bar Code Label
Printer
(Fingerprint Version)

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Summary of Contents for Intermec EasyCoder PF4i

  • Page 1 User’s Guide EasyCoder PF4i Bar Code Label Printer (Fingerprint Version)
  • Page 2 The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and service Intermec- manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Intermec.
  • Page 3 Revised to support Fingerprint v8.10. Information about EasyLAN Wireless interface added. Feb. 2004 Revised to support Fingerprint v8.20 and Intermec Shell v8.1. Information on Intermec Readiness Indicator added. New method for returning to factory default added. New setup node for LSS test added. More bar codes supported.

  • Page 4: Doc Notice (Canada)

    EU Standard EN 55022 (The European Union) WARNING This is a Class A ITE product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 5: Declaration Of Conformity (Ce)

    89/336/EEC and 73/23/EEC Mölndal 2003-03-12 ..............Per-Ove Jacobsson /. Intermec assumes no responsibility regarding the CE Directive if the printer is handled, modifi ed, or installed in other manners than those described in Intermec’s manuals. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 6 Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 7: Table Of Contents

    DOC Notice (Canada) ..............vii GS Notice (Germany) ..............vii EU Standard EN 55022 (The European Union) ......vii Declaration of Conformity (CE) ..........viii Introduction Description of EasyCoder PF4i ............2 Safety Summary ................3 Product Identifi cation ..............3 Installation Unpacking the Printer ..............6 Front View ..................7...
  • Page 8 Media Type ............. 56 Paper Type ............57 Contrast ............59 Testfeed ............59 Print Defi nes ..............59 Head Resistance ..........59 Testprint ............59 Print Speed ............61 LSS (Label Stop Sensor) ........61 viii Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 9 Real Time Clock ................88 CompactFlash Protection Plate ............ 89 Special Printheads ................89 Interface Boards ................89 Troubleshooting Intermec Readiness Indicator ............92 Troubleshooting List ..............95 Maintenance Printhead Cleaning ..............98 External Cleaning ..............101 Cleaning the Media Guides ............102 Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 10 Optional Interfaces ..............137 Intermec Supplies Direct Thermal Media ...............140 Thermal Transfer Media .............141 Transfer Ribbons ................142 Bar Code Directions ..............143 Recommended Paper Type Settings (Europe) ......144 Recommended Paper Type Settings (North America) ....146 Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 11: Before You Begin

    Safety Summary Your safety is extremely important. Read and follow all warnings and cautions in this document before handling and operating Intermec equipment. You can be seriously injured, and equipment and data can be damaged if you do not follow the safety warnings and cautions.
  • Page 12 ESD guidelines to avoid damaging the equipment you are servicing. Note: Notes either provide extra information about a topic or contain special instructions for handling a particular condition or set of circumstances. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 13: Warranty Information

    To understand the warranty for your Intermec product, visit the Intermec web site at http://www.intermec.com and click Service & Support. The Intermec Global Sales & Service page appears. From the Service & Support menu, move your pointer over Support, and then click Warranty. Web Support Visit the Intermec web site at http://www.intermec.com...
  • Page 14 Before You Begin Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 15: Introduction

    Introduction This chapter introduces the EasyCoder PF4i printer. The chapter covers the following topics: • Description of EasyCoder PF4i • Safety summary • Product identifi cation Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 16: Description Of Easycoder Pf4I

    See Chapter 9 and Appendix A for more information. The EasyCoder PF4i supports the unique and fl exible Intermec Finger- print v8.20 programming language, which allows the user or third-party developer to create custom-made application programs and label formats in a BASIC-like environment.

  • Page 17: Safety Summary

    Chapter 1—Introduction Safety Summary Intermec assumes no responsibility regarding the CE Directive if the printer is handled, modifi ed, or installed in any way other than that described in Intermec’s manuals. • Read this manual carefully before connecting the printer.
  • Page 18 Chapter 1—Introduction Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 19: Installation

    Installation This chapter explains how to unpack and install the EasyCoder PF4i printer and also describes the printer’s various parts in detail. It covers the following topics: • Unpacking the printer • Parts on the printer’s front • Parts on the printer’s rear plate •...

  • Page 20: Unpacking The Printer

    The printer works within 90 to 265 VAC, 50 to 60 Hz. If the printer has been damaged in any way during transportation, com- plain to the carrier immediately. If the delivery is incorrect or any parts are missing, report it immediately to the distributor. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 21: Front View

    These features allow the operator to control and set up the printer manually. The printed labels, tickets, or tags are presented at the front of the print mechanism. Indicator lamps Display window Keyboard Print button Print mechanism Side door Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 22: Rear View

    Provision for EasyLAN Ethernet connection (option) Memory card slot Provision for one optional interface board On/Off Switch Bar code wand socket AC Power cord socket RS-232 serial interface ("uart1:") USB Interface ("usb1:") Machine label Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 23: Media Compartment

    There is also an optional rotating media supply hub. Also see Chapter 9, “Options.” Media supply Thermal transfer roll post with mechanism edge guide Print mechanism Optional integral liner takeup with guide shaft Long side door Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 24: Media Supply Roll Post

    Chapter 2—Installation The EasyCoder PF4i uses a media supply roll post that can be fi tted in three different positions inside the media compartment. The position depends on the type of side door (long or short) and whether the printer is fi...

  • Page 25: Media Supply Positions

    • Position 4 is not used. The printer can also use an external media supply located behind the printer, unless it has an optional 8-inch Megatop. Position 3 Position 1 Position 2 Position 4 (not used) Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 26: Print Mechanism

    Ribbon rewind hub Ribbon supply hub Edge guide Thermal printhead Pressure arm Tear bar Platen roller Label stop sensor position adjustment Printhead lift lever (bottom sensor hidden) Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 27: Connections

    3 Connect the power cord from the socket on the rear plate to an elec- trical outlet (90 to 265 VAC). Computer The Easycoder PF4i is fi tted with one 9-pin D-style subminiature (DB9) socket for the RS-232 serial interface port and one class B connector for the USB interface port (see Appendix C).

  • Page 28: Controls And Indicators

    Chapter 2—Installation Controls and Indicators The EasyCoder PF4i has several ways of communicating directly with its operator: three colored indicator lamps, a display window, a mem- brane-switch keyboard with 22 programmable keys, a big programmable “Print” button on the printer’s front, and a beeper.

  • Page 29: Display

    White Data input to printer (operator or technician level) In application programs created using the Intermec Fingerprint pro- gramming language, the keys can be assigned to various functions or be disabled individually. Since one key is assigned as shift key, up to 44 different key combinations are possible.

  • Page 30: Beeper

    Beeper The beeper notifi es the operator when an error has occurred and acknowledges that a key has been pressed. The Intermec Fingerprint pro- gramming language allows the key acknowledge signal to be turned off. The frequency and duration of signals can be specifi ed. Thus, it is pos-...

  • Page 31: Starting Up

    This chapter explains how to start up the printer after installation or after having been switched off. It covers the following topics: • Startup fi les • Memory cards • Switching on the printer • Display messages at startup Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 32: Startup Files

    B In addition to Intermec Shell, the printer is also fi tted with a custom- made application program that is design to perform a specifi c task, for example to print tickets, baggage tags, or product labels for a certain company.

  • Page 33: Memory Card

    Note: Always switch off the power before inserting or removing a memory card! The card will only fi t in one way. A memory card is only detected if it is inserted before the printer is started. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 34: Switching On The Printer

    1 sec. v.8.1 Refer to Chapter 8 for more information on Intermec Shell. The digits in the lower right corner of the display indicate the version of Intermec Shell. B. Custom-Made Application Program Any other display messages than those illustrated above indicates that the printer is running some custom-made, non-standard application pro- gram, or that some error has occurred.

  • Page 35: Media Load

    This chapter explains how to load the printer with media, that is labels, tickets, tag, or strips, for the fol- lowing modes of operation: • Tear-Off (straight-through) • Tear-Off with Quick-Load (straight-through) • Cut-Off • Peel-Off (self-strip) • External supply (fan-folds) Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 36: Tear-Off (Straight-Through)

    Chapter 4—Media Load Tear-Off (Straight-through) The EasyCoder PF4i can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when the media is torn off manually against the printer’s tear bar. This method is also known as “straight-through printing.”...
  • Page 37 Fit a new roll of media on the supply post and adjust the edge guide so Remove any empty core from the media the roll becomes fl ush with the center supply roll post. section. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 38 This diagram shows the media path. Adjust the position of the green edge Turn the printhead lift lever counter- guide so the media is guided with a clockwise to engage the printhead. minimum of play. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 39 Chapter 4—Media Load Tear-Off , cont. Press the Feed key to advance the media Close the side door. and adjust the media feed. To tear off the media, grab the outer edge and pull downwards. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 40: Tear-Off (Straight-Through) With Quick-Load

    Tear-Off with Quick-Load (Straight-through) In addition to the media load procedure for tear-off (straight-through) operation described earlier in this chapter, the EasyCoder PF4i can optionally be fi tted with a set of Quick-Load guides that makes media load much easier and quicker, especially if the printer has a short side door.
  • Page 41 Insert the media between the guides and feed it forward until the media If necessary, adjust the outer Quick- reaches the platen roller and cannot be Load guide to fi t the width of the media. inserted any further. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 42 Chapter 4—Media Load Tear-Off with Quick-Load, cont. Keep pushing the media forward while To tear off the media, grab the outer pressing the Feed key. edge and pull downwards. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 43: Cut-Off

    Chapter 4—Media Load Cut-Off The EasyCoder PF4i can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when the media is to be cut off by an automatic paper cutter (option). Use the <Feed> key (see fi gure #12) when loading the same type of media.
  • Page 44 Fit a new roll of media on the supply post and adjust the edge guide so Remove any empty core from the media the roll becomes fl ush with the center supply roll post. section. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 45 This diagram shows the media path. Adjust the position of the green edge Turn the printhead lift lever counter- guide so the media is guided with a clockwise to engage the printhead. minimum of play. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 46 Close the side door. media. An optional tray can be attached to the cutter to collect the cut off labels, tickets, Press the Feed key to advance the media or tags. and adjust the media feed. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 47: Peel-Off (Self-Strip)

    Chapter 4—Media Load Peel-Off (Self-strip) The EasyCoder PF4i can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when self-adhesive labels are separated from the liner immediately after printing. The liner is then wound up on an integral liner takeup hub. This is also known as “Self-strip”...
  • Page 48 Turn the printhead lift lever clockwise to Open the side door. raise the printhead. Remove any empty core from the media Pull out the handle to collapse the supply roll post. takeup hub, then remove any liner. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 49 Route the liner around the tear bar and of the takeup hub, then rotate the hub the liner drive roller and back under the counterclockwise a few turns to wind up print mechanism and guide shaft. some of the liner. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 50 Turn the printhead lift lever counter- paths. clockwise to engage the printhead. Adjust the position of the green edge guide so the media is guided with a minimum of play. Close the side door. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 51 Chapter 4—Media Load Peel-Off , cont. Press the Feed key to advance the media and adjust the media feed. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 52: External Supply (Fanfold)

    Chapter 4—Media Load External Supply (Fan-fold) The EasyCoder PF4i can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when the media supply is placed behind the printer, usually in the form of fan-folded tickets or tags.

  • Page 53: Thermal Transfer Printing

    Thermal Transfer Printing This chapter explains how to load the printer with ribbon for thermal transfer printing when the printer is fi tted with a transfer ribbon mechanism. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 54: Ribbon Load

    The EasyCoder PF4i can use transfer ribbon rolls wound with the ink- coated side facing either outward or inward. Illustrations in this manual show the ink-coated side facing inward.
  • Page 55 Turn the printhead lift lever clockwise to Open the side door. raise the printhead. In case of ribbon reload, remove any Unpack a roll of original Intermec used ribbon and empty ribbon core. thermal transfer ribbon. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 56 Without releasing the ribbon, turn the Slide the empty cardboard core onto printhead lift lever counterclockwise the ribbon rewind hub so the ribbon to engage the printhead and lock the is wound up when the hub rotates ribbon. counterclockwise. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 57 Turn the printhead lift knob counter- clockwise to engage the printhead. Close the side door. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 58 Chapter 5—Thermal Transfer Printing Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 59: Setting Up The Printer

    Convert as follows: 8 dots/mm (203.2 dots/inch) printhead: 1 dots = 0.125 mm = 0.0049 inches (4.9 mils) 11.81 dots/mm (300 dots/inch) printhead: 1 dot = 0.085 mm = 0.0033 inches (3.3 mils) Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 60: Description

    Setup Mode • Press the <Setup> key on the printer’s built-in keyboard to enter the Setup Mode, or • select the Setup option in Intermec Shell to enter the Setup Mode, or • execute the Intermec Fingerprint instruction to enter the...

  • Page 61: Default Setup

    Length (11.81 dots/mm = 300 dpi) 1800 (option) Media type Label (w Gaps) Paper type Thermal transfer Ribbon constant Ribbon factor Label offset Low diameter Contrast ±0% Print Defi nes: Print speed 100 mm/sec. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 62: Reading The Current Setup

    Setup Mode. You can list the printer’s current setup values by printing test label “Setup Info” in the Setup Mode or by using Intermec Shell. The current setup values can be sent to the host via the standard serial communication channel using a SETUP WRITE "uart1:"...

  • Page 63: Setup Parameters

    The baud rate is the transmission speed in bits per second. There are 10 options: • • • 1200 • 2400 • 4800 • 9600 (default) • 19200 • 38400 • 57600 • 115200 Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 64: Character Length

    The character length specifi es the number of bits that will defi ne a character. Eight bits are recommended, because that option allows more special characters and characters specifi c for foreign languages to be used. Refer to the Intermec Fingerprint v8.xx, Programmer’s Reference Manual for more information. • 7 Characters ASCII 000 to 127 decimal •...

  • Page 65: New Line

    The receive buffer stores the input data before processing. Default size is 1024 bytes. Transmit Buff er The transmit buffer stores the output data to be transmitted before trans- mission. Default size is 1024 bytes. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 66: Feedadjust

    • A negative stop adjustment means that the normal media feed after the printing is completed will be decreased by the specifi ed value. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 67: Recommended Feed Adjustments

    -369 dots 31.25 1.23 Stop adjust: +160 dots +236 dots 20.0 0.78 Cut variable length strip (No liner allowed!) Start adjust: -250 dots -369 dots 31.25 1.23 Stop adjust: +275 dots +406 dots 34.38 1.35 Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 68: Media

    fi tting a larger SDRAM SIMM on the printer’s CPU board as described in the Service Manual. • The length setup also decides the amount of media feed when using “fi x length strip.” Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 69 WINDOW WINDOW Origin Dot-line on printhead X-start Width (1-832) FEED Dot #831 Dot #0 DIRECTION 25-114.3 mm (1-4.5 in) Intermec offers a number of non-standard thermal printheads for the EasyCoder PF4i, see Chapter 9. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 70: Media Type

    • Error 1031 “Next label not found” indicates that the last ordered label or ticket was successfully printed, but no more labels/tickets can be printed because of an empty media stock. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 71: Paper Type

    Intermec. For the best printout quality and maximum life of the printhead, use Intermec supplies. Setup recommendations for Intermec supplies offered in Europe and North America are listed in Appendix D. As a general rule, high energy and/or high print speed will shorten the life of the printhead.
  • Page 72 • Low Diameter (range 25 to 80 mm) When adjusting the image darkness for non-Intermec media and transfer ribbons, set the Ribbon Factor to the recommended value for the type of thermal transfer ribbon. Set the Ribbon Constant at the value listed below and decrease or increase it for lighter or darker images respectively until you are satisfi...

  • Page 73: Contrast

    Feedadjust parameter (same as the Intermec Fingerprint statement TESTFEED). Four values used for troubleshooting the LSS are displayed (read-only information).
  • Page 74 Chapter 6—Setting Up the Printer Test Labels 702 ohms/8 dots Diamonds Chess Bar Codes #1 Bar Codes #2 Setup Info Hardware Info Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 75: Print Speed

    The function on the label stop sensor (LSS) can be tested automatically or manually as decribed in Chapter 12 “Adjustments.” LTS (Label Taken Sensor) The sensitivity of the LTS can be tested and adjusted as described in Chapter 12 “Adjustments.” Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 76: Returning To Factory Default Setup

    It will not reset settings that already has been read when the fi les are removed. This means that EasyLAN Wireless settings (SSID, keys, etc.) will retain their values from the previous start. However, the next reboot will reset them to factory default. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 77: Setup Mode

    This chapter describes how to enter the setup mode at installation, explains how to navigate in the setup mode, and provides overviews over which parameters and messages are available for the standard printer and with various interface boards. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 78: Entering The Setup Mode At Installation

    • Switch on the power. • When the display shows the message “Enter=Shell; x sec...”, press <Enter>. • Press <Setup> (this facility can be used anywhere within Intermec Shell). • Set up the printer as described in this chapter. • Return to Intermec Shell by pressing <Setup>.

  • Page 79: Navigating In Setup Mode

    Testfeed menu, or print test labels in the Test label menu. Exit the Setup Mode. Can be used anywhere in Setup Mode. /. “Left”, “right”, “up”, and “down” refer to the overviews later in this chapter. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 80 Starting point SETUP: SETUP: SER-COM, UART2 SER-COM, UART1 Option SETUP: SETUP: SER-COM, UART3 PRINT DEFS Option SETUP: SETUP: NET-COM, NET1 MEDIA Option SETUP: SETUP: NETWORK FEEDADJ Option Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 81: Setup Mode Overviews

    DATA TO HOST: DATA FROM HOST: ENABLE ENABLE Scroll forward Scroll forward Scroll back Scroll back Legend: Dotted boxes and lines indicate options. Thick boxes indicates default options. Values inside brackets indicate default settings. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 82 Chapter 7—Setup Mode Setup Mode; Feed Adjust (Intermec Fingerprint v8.20) Continued from the Continued on SETUP: previous page the next page FEEDADJ FEEDADJ: FEEDADJ: STARTADJ STOPADJ: STARTADJ: STOPADJ: [0]: [0]: Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 83 CONTRAST: form a testfeed. DIRECT THERMAL: DIRECT THERMAL: CONTRAST: Values are read-only. LABEL CONSTANT LABEL FACTOR CONTRAST: +10% CONTRAST: -10% CONTRAST: LABEL CONSTANT LABEL FACTOR: CONTRAST: [85]: [40]: CONTRAST: CONTRAST: Scroll forward Scroll back Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 84 Only displayed if an optional LTS (Label Taken Sensor) is installed in the printer. LTS: LTS: LTS: LTS ADJUST LTS TEST LTS VALUE REMOVE LABEL AND REMOVE LABEL LTS VALUE: PRESS ENTER ENTER TO STOP [10]: SENSITIVITY 10 OUT OF 9-10 Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 85 SER-COM, UART2: SER-COM, UART2: SER-COM, UART2: TRANS BUF CONNECTED HW PROTOCOL ADDR. TRANS BUF: CONNECTED HW: PROTOCOL ADDR. [1024]: RS232 [1]: Only displayed in case of Read-only RS485 on "uart2:". Enter printer’s protocol address (0–31). Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 86 NEW LINE: XON/XOFF: XON/XOFF: DATA TO HOST DATA FROM HOST DATA TO HOST: DATA FROM HOST: DISABLE DISABLE DATA TO HOST: DATA FROM HOST: ENABLE ENABLE SER-COM, UART3: CONNECTED HW CONNECTED HW: RS232 Read-only Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 87 IP ADDRESS: NETMASK: DEFAULT ROUTER: NAME SERVER: CR/LF DHCP+BOOTP 192.168.1.79 255.255.255.0 192.168.1.1 192.168.1.7 BAUDRATE; PARITY: BAUDRATE; MANUAL PARITY: Read-only if DCHP DHCP PARITY: and/or BOOTP BOOTP is selected. NETWORK: MAC ADDRESS MAC ADDRESS: 00104017b80e Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 88 Chapter 7—Setup Mode Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 89: Intermec Shell Startup Program

    Intermec Shell Startup Program This chapter describes the Intermec Shell startup program and covers the following topics: • Introduction • Starting with Intermec Shell • Intermec Shell Overview • Line Analyzer Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 90: Introduction

    • LINE_AXP.PRG (line analyzer program) • Other application programs in the printer’s memory. A prerequisite for a program to appear as an option in Intermec Shell is that the program is provided with the extension “.PRG” and is stored in the root of the directory "/c" or "card1:". However, some original Intermec utility programs are excluded as long as they remain stored in "/rom":...

  • Page 91: Other Facilities

    fi le before you switch on the printer, or if there is a startup fi le stored in the printer’s permanent memory (device "/c"), this startup fi le will be used instead of Intermec Shell (see Chapter 3, “Startup Files”).

  • Page 92: Starting With Intermec Shell

    Intermec Shell will be opened. If you use the same application all the time, you will only need to switch on the power, once the application has been selected.
  • Page 93 Chapter 8—Intermec Shell Startup Program Selecting an Application In Intermec Shell, the menus present the options in infi nite loops, To see all menus and options, refer to the overview in this chapter. The Select application lets you choose an application program that resides in the printer’s memory:...

  • Page 94: Selecting Other Facilities

    fi rmware in several printers simply by moving the card from printer to printer. Just insert the card, switch on the power, and wait from the prompts to appear in the printer’s display window. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 95 Intermec distributor. Reboot Corresponds to cycling the power to the printer. To exit Intermec Shell without having selected any application, select Reboot. Then wait for the 5 seconds countdown to fi nish, and the last selected application will be opened.

  • Page 96: Intermec Shell Overview

    DEFAULT SETUP YES=ENTER/NO=ESC PERFORMED SHELL UPDATE: TRANSFER FILE SOFTWARE UPDATE COMPACT FLASH? USING ZMODEM TRANSFER COMPLETED SHELL UPDATE: TRANSFER FILE REBOOT FIRMWARE? USING ZMODEM Printer rebooted Restarts the printer (same as power off/on) automatically. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 97: Line Analyzer

    Line Analyzer The Line Analyzer (LINE_AXP.PRG) is a program written in the Intermec Fingerprint programming language and is intended to help solving possible communication problems. As the name implies, the Line Analyzer captures all incoming characters on a specifi ed communication channel and prints them on one or more labels.
  • Page 98 Chapter 8—Intermec Shell Startup Program If the printer is not fi tted with the specifi ed port, an error message appears in the display and you can select another port: Line Analyzer Error:56 Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 99: 9 Options

    Options This chapter describes the options available for the EasyCoder PF4i printer. The options can be factory installed, fi eld-installed by an authorized service tech- nician, or in some cases installed by the operator. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 100: Introduction

    Chapter 9—Options Introduction The EasyCoder PF4i provides a high degree of fl exibility because it has a modular design. By adding options to the basic printer, the EasyCoder PF4i can be adapted for a variety of applications. Most options can...

  • Page 101: Dtp Model

    Side Doors and Megatop The EasyCoder PF4i comes with either a short side door, which only covers the print mechanism or with one of two types of long side doors, which enclose the entire media compartment. The standard long side door has a fl...

  • Page 102: Media Supply Hub

    The LTS can be enabled or disabled by means of the instructions LTS& ON and LTS& OFF respectively in Intermec Fingerprint and the Intermec Direct Protocol. The LTS cannot be used in connection with a paper cutter.

  • Page 103: Special Printheads

    A number of interface boards are available for use with the EasyCoder PF4i. The interface boards are either factory-fi tted or can easily be fi tted by an authorized service technician. The EasyCoder PF4i can accommodate one EasyLAN interface board plus one other interface board. EasyLAN interface boards: •...
  • Page 104 Chapter 9—Options Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 105: Troubleshooting

    Troubleshooting This chapter describes how the Intermec Readiness Indicators work. It also lists various possible cases of inferior printout quality, describes possible causes, and suggests remedies. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 106: Intermec Readiness Indicator

    The printer will also return error messages to the host, provided there is a working two-way communication. Refer to the Intermec Fingerprint v8.xx, Programmer’s Reference Manual. Provided the printer is connected to a network, all conditions that pre- vents printing are reported to the Easy ADC Console.
  • Page 107 Set by Fingerprint instruction SYSHEALTH IRI off by application Set by Fingerprint instruction SYSHEALTH Application break See note 8 Printhead not found Rebooted Inizializing Set at startup until operational Printer crash See note 3 and 9 Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 108 (ON ERROR GOTO), the IRI will not be affected. In this case, it is up to the application to set the status. Note 9: At most, but not all, printer crashes, the console is reset. This will make the IRI go off. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 109: Troubleshooting List

    Contrast value too Change parameter Chapter 6 high Printhead pressure Adjust Chapter 12 too high Faulty energy Replace CPU board Call Service control Dark lines along Foreign objects on Clean printhead Chapter 11 media path printhead Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 110 Wrong LSS position Check/change Chapter 12 Dirty sensors Clean media guides Chapter 11 Faulty sensors Replace Call Service Compressed text or Too high print Lower print speed Chapter 6 bar code speed for large media roll Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 111: Maintenance

    • Printhead cleaning • External cleaning • Cleaning the media guides • Printhead replacement • Media jams When cleaning or replacing the printhead, take ample precautions to avoid electrostatic discharges. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 112: Printhead Cleaning

    Isopropyl alcohol [(CH CHOH; CAS 67-63-0] is a highly fl ammable, moderately toxic, and mildly irritating sub- stance. Turn the printhead lift lever clockwise to Open the side door. raise the printhead. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 113 Read the Remove any media and transfer ribbon. warning text. Insert most of the cleaning card under the printhead (1). Engage the printhead Pull out the cleaning card (1) and raise (2). the printhead (2). Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 114 fl uid to dissolve the residue. (2). Pull out the cleaning card. If necessary, repeat the process with a fresh cleaning Allow the cleaned parts to dry before card. loading any media (and ribbon). Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 115: External Cleaning

    Never use any sharp tools for removing Never spray the printer. Protect it from stuck labels. The printhead and rollers water when cleaning the premises. are delicate. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 116: Cleaning The Media Guides

    Tilt the upper guide upwards and clean from the lower guide. Take care not to the areas marked with gray. After damage the cable. cleaning, reassemble in reverse order. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 117: Printhead Replacement

    However, you can switch between alignments and densities at will, but be advised that the printout will be affected accordingly. Turn the printhead lift lever clockwise to Open the side door. raise the printhead. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 118 Note the snap-lock on the inner arrows and pull out the printhead as far connector. Pull at the connectors—not as the cables allow. at the cables! Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 119 Turn the printhead lift lever counter- Load a new supply of media (and clockwise so the magnet engages the ribbon), as described earlier in this printhead bracket. manual. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 120: Media Jams

    CHOH; CAS 67-63-0] is a highly fl ammable, moderately toxic, and mildly irritating substance. • Reload the media as descibed in Chapter 4. • Switch on the power. • Readjust the media feed by pressing the <Feed> key. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 121: 12 Adjustments

    The chapter covers the following topics: • Narrow media adjustment • Label stop sensor adjustment • Printhead pressure adjustment • Ribbon break shaft adjustment • Quick-Load guides installation • Label taken Sensor adjsutment Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 122: Narrow Media

    If the arm is hard to move, lift the printhead and pull the printhead bracket free from the magnet in the arm. • After having centered the arm, lock it by tightening the screw. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 123 Chapter 12—Adjustments Screw Center of media Pressure arm This illustration shows a dedicated direct thermal EasyCoder PF4i printer. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 124: Label Stop Sensor

    Four clicks out 16 mm .639 inches Five clicks out 20 mm .787 inches One diode + One sensor Upper part of LSS One diode + One sensor Print mechanism Lower part of LSS Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 125 • Enter the Setup Mode (see Chapter 7) and go to Setup Mode/Print Defi nes/LSS Test/LSS Auto. • The menu should look like this with the cursor placed in the center: LSS Auto Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 126 - Is there too little difference between the black marks and the sur- rounding areas? - Does the liner have too little transparency? - Does the LSS work with another type of media? (Remember to change the Media Type setup and perform a new TESTFEED.) Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 127: Printhead Pressure

    To return to the factory setting, tighten the screw (+) as far as it goes and then loosen it (-) four full turns. Do not use a higher printhead pressure than necessary, because it may increase the wear of the printhead and shorten its life. Adjustment screw Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 128: Ribbon Break Shaft

    (bw) to move the outer end of the break shaft backward. Before readjusting the break shaft, make sure that there is no other cause for the wrinkling of the ribbon. (See Chap- ter 10, “Troubleshooting.”) Adjustment Screw Ribbon Break Shaft Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 129: Installing The Quick-Load Guides

    The EasyCoder PF4i comes with two sets of Quick-Load guides. The narrow type can be used with media that is 40–114.3 mm (1.57–4.5 in.) wide, and the wide type is used for media between 80 and 114.3 mm (3.15–4.5 inches).

  • Page 130: Label Taken Sensor

    Then press <Enter> to stop and exit. LTS Value Press <Enter>. You can enter a new value in the range indicated in the LTS Adjust menu (see above). Min/max values are in the range 0 to 10. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 131: A Technical Data

    Technical Data This appendix lists the technical data for the printer. Please note that Intermec reserves the right to change without prior notice and that this information does not represent a commitment on the part of Intermec. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 132: Technical Data

    With cutter Peel-Off (Self-strip) Optional With liner takeup unit Firmware Operating System Intermec Fingerprint v8.20 Incl. Direct Protocol Smooth Fonts TrueDoc and TrueType fonts Built-in scaleable fonts Unicode fonts (std) Bar code symbologies (std) Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 133 Yes (thermal transfer model only) Controls Control Lamps Display 2 x 16 character LCD Background light Keyboard 22 keys membrane-switch type Print button Beeper Data Interfaces Serial 1 x RS-232 + 1 x USB Bar Code Wand Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 134 /. The max. print length is also restricted by the amount of free SDRAM memory. /. Latin, Greek, and Cyrillic fonts according to Unicode standard are included. /. Depending on model, the printer may be delivered with one of three types of doors. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 135: Media Specifi Cations

    Media Specifi cations This appendix specifi es the physical measures for vari- ous types of media. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 136: Media Roll Size

    220µm (8.7 mils) with a special printhead. Thicker media may be used, but print quality will be reduced. The stiffness is also important and must be balanced against thickness to maintain print quality. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 137 Media rolls to be loaded inside the printer should be wound with the printable side facing outwards. The media supply must not be exposed to dust, sand, grit, etc. Any hard particles, however small, can damage the printhead. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 138: Media

    114.3 mm (4.50 inches) Minimum (standard): 25.0 mm (1.00 inches) Min. (narrow Quick-Load): 40.0 mm (1.57 inches) Min. (wide Quick-Load): 80.0 mm (3.15 inches) Media Type Setup • Fix length strip • Var length strip NON-ADHESIVE STRIP Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 139: Self-Adhesive Strip

    Media Width (excluding liner) Maximum: 112.7 mm (4.43 inches) Minimum: 23.8 mm (0.94 inches) Media Type Setup • Fix length strip • Var length strip SELF-ADHESIVE STRIP Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 140: Self-Adhesive Labels

    (e) to be larger than 7 mm (0.28 inches), that batch printing is used, and that no pull back of the media is performed. Intermec does not guarantee that such short labels will work, but it is up to the user to test this in his unique application.
  • Page 141 Appendix B—Media Specifi cations SELF-ADHESIVE LABELS FEED DIRECTION Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 142: Tickets With Gap

    (e) to be larger than 7 mm (0.28 inches), that batch printing is used, and that no pull back of the media is performed. Intermec does not guarantee that such short tickets will work, but it is up to the user to test this in his unique application.
  • Page 143 Appendix B—Media Specifi cations TICKETS & TAGS FEED DIRECTION Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 144: Tickets With Black Mark

    • Ticket (w mark) Note: Preprint that may interfere with the detection of the black mark should be avoided. However, the Intermec Fingerprint statement LBLCOND allows the sensor to be temporarily disabled during a specifi ed amount of media feed in order to avoid unintentional detection, see Intermec Finger- print manuals.
  • Page 145 Appendix B—Media Specifi cations TICKETS WITH MARKS FEED DIRECTION Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 146 Appendix B—Media Specifi cations Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 147: C Interfaces

    Interfaces This appendix describes the interface connectors found on the printer’s rear plate. It covers the follow- ing topics: • RS-232 interface • USB Interface • Bar Code Wand Interface • Optional interface boards Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 148: Rs-232 Interface

    Request to send RS-232 ("uart1:") – Not used /. The external +5V is limited to 500 mA and is automatically switched off at overload. Interface Cable Computer end: Depends on computer model Printer end: DB-9pin plug Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 149: Usb Interface

    USB port on the host, either directly or via a hub. Other devices, like a keyboard and a mouse, can be connected to the same hub. If you need to connect more than one Intermec USB printer to a host, you should use different USB ports.

  • Page 150: Bar Code Wand Interface

    For more demanding applications or for reading bar codes other than Code 128, choose a regular bar code scanner from Intermec’s wide prod- uct range and connect it to a serial port.

  • Page 151: Optional Interfaces

    "uart2:" RS-232, RS-422 non isolated, RS-422 Isolated, or RS-485 Serial/Industrial Interface Board Industrial interface 8 digital In ports 8 digital Out ports 4 relay ports "uart2:" RS-232, RS-422 non isolated, RS-422 Isolated, or RS-485 Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 152 Appendix C—Interfaces IEEE 1284 Parallel Interface Board "centronics:" EasyLAN Ethernet Interface "net1:" EasyLAN Wireless Interface "net1:" Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 153: Intermec Supplies

    Intermec Supplies This appendix describes the supplies offered by Intermec for use with this printer, that is, direct ther- mal media, thermal transfer ribbons, and receiving face materials for thermal transfer printing Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 154: Direct Thermal Media

    Appendix D—Intermec Supplies Direct Thermal Media Intermec offers two quality grades of direct thermal media for the Easy- Coder printers: Premium Quality Top-coated media with high demands on printout quality and resistance against moisture, plasticisers, and vegetable oils. Examples: Europe...

  • Page 155: Thermal Transfer Media

    Appendix D—Intermec Supplies Thermal Transfer Media Intermec offers stock labels for thermal transfer printing in a wide range of quality grades. Uncoated Papers Economical high-volume printing. To be used with GP/TMX 1500 rib- bons. Examples: Europe North America TTR Uncoated –...

  • Page 156: Transfer Ribbons

    Appendix D—Intermec Supplies Transfer Ribbons Intermec offer three ranges of thermal transfer ribbons optimized for dif- ferent purposes: • General Purpose (GP/TMX 1500) transfer ribbons allow high speed printing and give a good printout, but are somewhat sensitive to smearing. They may be the best choice for uncoated and coated papers.

  • Page 157: Bar Code Directions

    Chapter 6). The illustration below shows how the two type of bar code directions relate to the media feed direction. Bar Code Directions Picket Fence Dir 1 & 3 Dir 2 & 4 Ladder Feed Direction Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 158: Recommended Paper Type Settings (Europe)

    If the ambient temperature is lower than +15°C (+59°F), decrease print speed by 50 mm/sec. /. Applies to printing of text, lines, boxes, images, and picket fence bar codes. /. Applies to ladder bar codes. /. Requires high printhead pressure (see Chapter 12 “Adjustments, Printhead Pressure”). Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 159 If the ambient temperature is lower than +15°C (+59°F), decrease print speed by 50 mm/sec. /. Applies to printing of text, lines, boxes, images, and picket fence bar codes. /. Applies to ladder bar codes. /. Requires high printhead pressure (see Chapter 12 “Adjustments, Printhead Pressure”). Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)

  • Page 160: Recommended Paper Type Settings (North America)

    If the ambient temperature is lower than +15°C (+59°F), decrease print speed by 50 mm/sec. /. Applies to printing of text, lines, boxes, images, and picket fence bar codes. /. Applies to ladder bar codes. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 161 If the ambient temperature is lower than +15°C (+59°F), decrease print speed by 50 mm/sec. /. Applies to printing of text, lines, boxes, images, and picket fence bar codes. /. Applies to ladder bar codes. Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 162 Appendix D—Intermec Supplies Intermec EasyCoder PF4i—User’s Guide (Fingerprint version)
  • Page 164 Intermec Technologies Corporation Corporate Headquarters 6001 36th Avenue West Everett, WA 98203 U.S.A. tel +425.348.2600 fax +425.355.9551 www.intermec.com EasyCoder PF4i—User’s Guide (Fingerprint version) *1-960580-02* *1-960580-02*...

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