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Manuals and User Guides for ABB ACS5000. We have
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ABB ACS5000 manuals available for free PDF download: User Manual
ABB ACS5000 User Manual (186 pages)
water-cooled (generation 2)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 23 MB
Table of Contents
Table of Contents
3
About this Manual
13
Equipment Covered by this Manual
13
Structure of the User Documentation
13
Related Documents
14
Maintenance
14
Technical Data
14
Schematics
14
Specifications and Guidelines
14
Manuals
14
Serial Communications Interfaces
15
Terms and Abbreviations
15
I/O Interface
15
Target Groups and Required Qualification
17
Handling
17
Mechanical Installation
17
Electrical Installation
17
Operation
18
Maintenance
18
User's Responsibilities
18
Intended Use of Equipment
18
Quality Certificates and Applicable Standards
19
Standards
19
Items Covered by Delivery
20
Identifying the Delivery
20
Tools
20
Fig. 1. Typical Delivery
20
Document Conventions
21
Important Safety Information
22
Safety Messages and Safety Signs in this Document
22
Safety Messages
22
Safety Signs
22
Product Safety Labels
23
Fig. 2. Product Warning Label Examples (Label Placement Depends on the Drive)
23
Electrical Safety
24
General Safety Instructions
24
The 7 Steps that Save Lives
25
Possible Residual Risks
27
Main Circuit Breaker Protection Device
28
Fig. 3. Drive System Overview
28
Safety and Protection Requirements
29
Maintenance Recommendation
29
Power Electronics and Cabinet Features
30
Main Features of the Drive
30
Fig. 4. Typical Block Diagram of the Drive
30
Fig. 5. Switching Levels
31
Fig. 6. Principle of 9-Level Topology
31
Fig. 7. IGCT
31
Drive Frame Sizes and Configurations
32
Table 1 Line-Up Specifications by Frame Size
32
Fig. 8. Typical Drive Configurations for FS 1, FS 2, FS 3, and FS 4
33
Phase Converter Unit (PCU)
34
Table 2 PCU Rectifier Types
34
Primary Phase Converter Unit (1700 MM and 2100 MM)
35
Primary PCU (1700 MM) - FS 1 and FS 3
35
Fig. 9. Primary PCU, 1700 MM
35
Fig. 10. Primary PCU, 1700 MM: (A) Side View Left and (B) Side View Right
36
Primary PCU (2100) - FS 2 and FS 4
37
Fig. 11. Primary PCU, 2100 MM
37
Fig. 12. Primary PCU, 2100 MM: (A) Side View Left and (B) Side View Right
38
Fig. 13. (A) Secondary PCU, 1700 MM and (B) Secondary PCU 2100 MM
39
Control Unit (COU)
40
Fig. 14. Block Diagram of Control System
40
Main Components
41
Fig. 15. COU Control Section
41
AMC Circuit Board
42
Control Tasks
42
Direct Torque Control
43
Fig. 16
43
Fig. 17. DTC Torque Control
43
Parameters
44
Main Circuit Breaker
44
Peripheral I/O Devices
44
Local Control Panel
45
Fig. 18. Local Control Panel
45
Customer Interface
46
S800 I/O System
46
Fig. 19. COU Customer Interface Section
46
Water Cooling Unit (WCU)
47
Fig. 20. (A) WCU800 and (B) WCU1400 Cooling System Components (Low Voltage Control Compartment Not Visible)
47
Transformer and Motor Cable Terminals
48
Transformer Cable Terminals
48
Motor Cable Terminals
48
EXU - Excitation Unit (Optional)
49
Fig. 21. (A) EXU H4/T4 Frame Cabinet and (B) EXU H6 Frame Cabinet
49
DCS880/DCT880 Control Panel
50
Output Disconnector
50
Door Interlocking System
50
Fig. 22. Location of Protection Features and Lamps (FS 2 Drive Example)
50
Grounding Switches
51
Fig. 23. Grounding Switch
51
Locking Bars
52
Grounding Studs
52
Fig. 24. Locking Bar Positions
52
Fig. 25. Grounding Stud
52
Grounding Set
53
Fig. 26. 4-Way Grounding Set
53
Output Grounding Studs in COU
54
Fig. 27. Location of PE Busbar and Grounding Studs (1L1, 1L2, and 1L3) in
54
Fig. 28. Location of PE Busbar and Grounding Studs
54
Input Grounding Studs in a PCU
55
Fig. 29. Location of PE Busbar and Grounding Studs (1L1, 1L2, and 1L3) in
55
Fig. 30. Location of PE Busbar and Grounding Studs
55
Transportation, Storage, and Disposal
56
Safety
56
Transport Conditions
56
Unpacking and Inspection
56
Identifying Drive Units
56
Packing List
57
Packing Label
57
Lifting and Transportation
58
Lifting Attachment Types
59
Fig. 31. Lifting Attachment Types
59
Lifting with Lifting Plates
60
Lifting with Rotating Eyebolts
61
Reinstalling Lifting Attachments
62
Fig. 32. Torque Wrench Socket for Rotating Eyebolt (Not Included in Delivery)
62
Table 3 Lifting Attachment Specifications
62
Sling Configurations for Lift Frames and Spreader Frames
63
Fig. 33. Sling Configuration for (A) Lift Frame and (B) Spreader Frame
63
Storage
64
Storage Conditions
64
Storing a Drive
64
Storage and Handling of Spare Parts
65
Warranty Information
65
Disposal of Packaging Materials and Components
65
Mechanical Installation
66
Safety
66
Overview of Installation Work
66
General Notes on Installation
66
Dimensions and Clearances
67
Rear and Top Access to the Cabinet
67
Cabinet Roof
67
Fire Protection
67
Cable Duct Material
67
Installation Material
67
Tools
67
Preparing the Installation Site
68
Fig. 34. Floor Inclination
68
Aligning Transport Units
69
Joining Transport Units
71
Fig. 35. Connection Points on Side of Transport Units (PCU Example)
71
Fig. 36. Base Frame Connection Points
71
Applying Silicone
72
Installing Roof Joints
72
Fig. 37. Applying Silicone
72
Fig. 38. Roof Joint
72
Table 4 Installation Material Per Roof Joint
72
Installing Roof-Mounted Cooling Units
73
Lifting a Cooling Unit with a Crane
73
Fig. 39. Lifting a Cooling Unit (Example with IP54 Unit)
73
Installing IP42 Roof-Mounted Cooling Units
74
Fig. 40. Lifting an IP42 Cooling Unit
74
Table 5 Installation Material Per IP42 Unit
74
Fig. 41. Cable Duct Openings (Example with 1700 MM PCU)
75
Installing IP54 Roof-Mounted Cooling Units
76
Fig. 42. Lifting an IP54 Cooling Unit
76
Table 6 Installation Material Per IP54 Unit
76
Fig. 43. Water Tube Connections (Back View)
77
Installing Roof Attachments on Marine Drives
78
Fig. 44. Roof Attachment
78
Fig. 45. Recommended Ceiling and Wall Fixings
79
Joining Water Pipes
80
Removing a Pipe Joint
80
Joining Busbars
81
Fig. 46. Busbar Connections
81
AC Busbars
82
PE Ground Busbar
82
Fig. 47. AC Busbar Connection
82
Fig. 48. PE Ground Busbar Connection
82
Connecting the Heating Cable
83
Fig. 49. DC Busbar Connection
83
Fig. 50. Heating Cable Connection
83
Connecting Raw Water Pipes
84
Fixing the Drive to the Floor
84
Electrical Installation
85
Safety
85
Overview
85
Cable Requirements
85
Power Cables
85
Auxiliary and Control Cables
85
Grounding
86
Grounding the Transformer and an 18-Pulse Drive
86
Fig. 51. Grounding the Transformer and an 18-Pulse Drive (in PCU)
86
Grounding the Transformer and a 36-Pulse Drive
87
Fig. 52. Grounding the Transformer and a 36-Pulse Drive (in PCU)
87
Grounding the Drive and the Motor (Multi-Point Bonding)
88
Fig. 53. Grounding the Drive and the Motor (Multi-Point Bonding)
88
Grounding the Drive and the Motor (Single-Point Bonding)
89
Fig. 54. Grounding the Drive and the Motor (Single-Point Bonding)
89
Ground Cable Connection
90
Fig. 55. PE Ground Busbars in a (a and B) COU, (C) PCU FS1, and (D)
90
EXU Cabinet Ground Connections
91
Internal Wiring
91
Fig. 56. Grounding the EXU
91
Fig. 57. Wiring Across Shipping Splits, (A) FS 1 and (B) FS 2
92
Fig. 58. Wiring Across Shipping Splits, FS 3 and FS 4
93
Optical Fibers
94
Optical Fibers for Internal Arc Protection
94
Cable Entries
95
Cable Entry with Sealing Modules, Type 1
95
Fig. 59. Cable Entry with Sealing Modules - Type 1
95
Fig. 60. Cable Entry Frame Sizes (Top) for Type 1 Sealing Modules (Bottom)
96
Table 7 Type 1 Sealing Modules and Cables Per Frame Opening
96
Table 8 Maximum Number of Type 1 Sealing Modules Per Frame Opening
96
Table 9 Maximum Number of Cables Per Frame Opening - 3 Core
96
Table 10 Maximum Number of Cables Per Frame Opening - Single Core
96
Cable Entry with Sealing Modules, Type 2
97
Cable Entry with Cable Glands
97
Fig. 61. Cable Entry with Sealing Modules - Type 2
97
Fig. 62. Cable Entry with Cable Gland
97
Fig. 63. Cable Strain Reliefs, C-Rails
97
Cable Entry with EMC Plates
98
Fig. 64. Cable Entry with EMC Plates
98
Power Cables, Ground Cables, Equipotential Bonding Conductor
99
Preparing the Cable Entry and the Cables
99
Determining the Cable Length
99
Preparing Cables for Cable Entries with Cable Glands
99
Fig. 65. Preparing Power Cables for Cable Glands
100
Preparing Cables for Cable Entries with Sealing Modules
101
Fig. 66. Preparing Power Cables for Sealing Modules
101
Connecting the Cables
102
Checking the Cable Insulation
102
Fig. 67. PCU 12-Pulse Top and Bottom Entry (Back View)
103
Fig. 68. PCU 6-Pulse Top and Bottom Entry (Back View)
103
Fig. 69. COU Cable Terminals, Top and Bottom Entry (Back View) - (A) FS
104
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ABB ACS5000 User Manual (180 pages)
Water-cooled system drives
Brand:
ABB
| Category:
DC Drives
| Size: 15 MB
Table of Contents
Table of Contents
3
1 About this Manual
15
Equipment Covered by this Manual
15
Structure of the User Documentation
15
Related Documents
16
Table 1-1 Maintenance
16
Table 1-2 Technical Data
16
Table 1-3 Schematics
16
Table 1-4 Specifications and Guidelines
16
Table 1-5 Manuals
16
Table 1-6 I/O Interface
16
Terms and Abbreviations
17
Table 1-8 Terms and Abbreviations
17
Table 1-7 Serial Communications Interfaces
17
Target Groups and Required Qualification
19
Handling
19
Mechanical Installation
19
Electrical Installation
19
Operation
19
Maintenance
20
User's Responsibilities
20
Intended Use of Equipment
20
Quality Certificates and Applicable Standards
21
Table 1-9 Standards that Are Referred to in this Document
21
Items Covered by Delivery
22
Identifying the Delivery
22
Tools
22
Figure 1-1 Typical Delivery
22
2 Important Safety Information
23
Safety Standards
23
Safety Messages
23
Product Safety Labels
24
Figure 2-1 Product Warning Label Examples (Label Placement Depends on the Drive)
24
General Safety Instructions
25
The 7 Steps that Save Lives
26
Possible Residual Risks
28
Important Note - Main Circuit Breaker
29
Figure 2-2 Drive System Overview
29
Maintenance Recommendation
30
Safety and Protection Requirements
30
3 Power Electronics and Cabinet Features
31
Main Features of the Drive
31
Figure 3-1 Typical Block Diagram of the Drive
31
Figure 3-2 Switching Levels
32
Figure 3-3 Principle of 9-Level Topology
32
Figure 3-4 IGCT
33
Frame Sizes
34
Figure 3-5 Frame Sizes 1 - 4
34
Table 3-1 Line-Up Specifications by Frame Size
34
Phase Converter Unit (PCU)
35
Primary Phase Converter Unit (1700 MM and 2100 MM)
36
Figure 3-6 Primary PCU, 1700 MM
36
Figure 3-7 Primary PCU, 1700 MM: Side View Left (A) and Side View Right (B)
37
Figure 3-8 Primary PCU, 2100 MM
38
Figure 3-9 Primary PCU, 2100 MM: Side View Left (A) and Side View Right (B)
39
Secondary Phase Converter Unit (1700 MM and 2100 MM)
40
Figure 3-10 Secondary PCU, 1700 MM (A) and 2100 MM (B)
40
Control Unit (COU)
41
Figure 3-11 Block Diagram of Control System
41
Main Components
42
Figure 3-12 COU Control Section
42
AMC Circuit Board
43
Figure 3-13 DTC Torque Control
44
Figure 3-14 Local Control Panel
46
Figure 3-15 COU Customer Interface Section
47
Transformer and Motor Cable Terminals
48
Transformer Cable Terminals
48
Motor Cable Terminals
48
Figure 3-16 Motor Terminal Section of Frame Size 1 and 2: Top Entry (A) and Bottom Entry (B)
48
Figure 3-17 Motor Terminal Section of Frame Size 3 and 4: Top Entry (A) and Bottom Entry (B)
49
Water Cooling Unit (WCU)
50
Figure 3-18 WCU (1400 MM), Frame Size 3
50
EXU - Excitation Unit (Optional)
51
Figure 3-19 EXU
51
Figure 3-20 EXU Control Panel
52
Door Interlocking System
53
Figure 3-21 Location of Protection Features and Lights
53
Grounding Switches
54
Locking Bars
54
Figure 3-22 Grounding Switch
54
Figure 3-23 Locking Bar and White Lamp
55
Grounding Studs
56
Grounding Set
56
Figure 3-24 Grounding Stud
56
Figure 3-25 4-Way Grounding Set
56
Output Grounding Studs in COU
57
Figure 3-26 Connection Studs for the 4-Way Grounding Set in the COU
57
Input Grounding Studs in a PCU
58
Figure 3-27 Connection Studs for the 4-Way Grounding Set in an 18-Pulse ACS5000WPCU (A) and a 36-Pulse ACS5000W PCU (B)
58
4 Transportation, Storage and Disposal
59
Safety
59
Transport Conditions
59
Unpacking and Inspection
59
Identifying Drive Units
59
Packing List
60
Packing Label
60
Lifting and Transportation
61
Using a Crane to Lift a Transport Unit or the Drive by the Base Frame
62
Figure 4-1 Lifting Bracket on Base Frame of a Drive and Safety Hook
62
Figure 4-2 Lift Frame and Lift Spreader
63
Storage
64
Storage Conditions
64
Storage and Handling of Spare Parts
65
Warranty Information
65
Disposal of Packaging Materials and Components
66
5 Mechanical Installation
67
Safety
67
Overview of Installation Work
67
General Notes on Installation
68
Dimensions and Clearances
68
Rear and Top Access to the Cabinet
68
Cabinet Roof
68
Fire Protection
68
Cable Duct Material
68
Installation Material
68
Tools
68
Preparing the Installation Site
69
Figure 5-1 Floor Inclination
69
Aligning Transport Units
70
Joining Transport Units
71
Figure 5-2 Connection Points on Side of Transport Units (PCU Example)
71
Applying Silicone
72
Installing Roof Joints
72
Figure 5-3 Applying Silicone
72
Figure 5-4 Roof Joint
72
Table 5-1 Installation Material Per Roof Joint
72
Installing Roof-Mounted Cooling Units
73
Lifting a Unit with a Crane
73
Figure 5-5 Lifting a Cooling Unit (Example with IP54 Unit)
73
Installing IP42 Roof-Mounted Cooling Units
74
Table 5-2 Installation Material Per IP42 Unit
74
Figure 5-6 Cable Duct Openings (Example with 1700 MM PCU)
75
Installing IP54 Roof-Mounted Cooling Units
76
Table 5-3 Installation Material Per IP54 Unit
76
Figure 5-7 Water Inlet / Outlet and Drain Outlet (Back View)
77
Installing Roof Attachments
78
Figure 5-8 Roof Attachment
78
Figure 5-9 Recommended Ceiling and Wall Fixings
79
Joining Water Pipes
80
Removing a Pipe Joint
80
Joining Busbars
81
Figure 5-10 Busbar Connections
81
Figure 5-11 AC Busbar Connection
82
Figure 5-12 PE Ground Busbar Connection
82
Figure 5-13 DC Busbar Connection
82
Connecting the Heating Cable
83
Figure 5-14 Heating Cable Connection
83
Connecting Raw Water Pipes
84
Fixing the Drive to the Floor
84
6 Electrical Installation
85
Safety
85
Overview
85
Cable Requirements
85
Power Cables
85
Auxiliary and Control Cables
85
Grounding
86
Grounding the Transformer and an 18-Pulse Drive
86
Figure 6-1 Grounding the Transformer and an 18-Pulse Drive (in PCU)
86
Grounding the Transformer and a 36-Pulse Drive
87
Figure 6-2 Grounding the Transformer and a 36-Pulse Drive (in PCU)
87
Grounding the Drive and the Motor (Multi-Point Bonding)
88
Figure 6-3 Grounding the Drive and the Motor (Multi-Point Bonding)
88
Grounding the Drive and the Motor (Single-Point Bonding)
89
Figure 6-4 Grounding the Drive and the Motor (Single-Point Bonding)
89
Ground Cable Connection
90
Figure 6-5 PE Ground Busbar in a COU
90
Figure 6-6 PE Ground Busbar in a PCU Frame Size 1 (A) and Frame Size
90
Internal Wiring
91
Optical Fibers
92
Figure 6-7 Wiring Across Shipping Splits, Frame Size 1 (A) and 2 (B)
93
Figure 6-8 Wiring Across Shipping Splits, Frame Size 3 and 4
94
Cable Entries
95
Cable Entry with Sealing Modules, Type 1
95
Figure 6-9 Cable Entry with Sealing Modules - Type 1
95
Figure 6-10 Cable Entry Frame Sizes (Top) for Type 1 Sealing Modules (Bottom)
96
Table 6-1 Type 1 Sealing Modules and Cables Per Frame Opening
96
Table 6-2 Maximum Number of Type 1 Sealing Modules Per Frame Opening
96
Table 6-3 Maximum Number of Cables Per Frame Opening - 3 Core
96
Table 6-4 Maximum Number of Cables Per Frame Opening - Single Core
96
Cable Entry with Sealing Modules, Type 2
97
Cable Entry with Cable Glands
97
Figure 6-11 Cable Entry with Sealing Modules - Type 1
97
Figure 6-12 Cable Entry with Cable Gland
97
Cable Entry with EMC Plates
98
Figure 6-13 Cable Entry with EMC Plates
98
Power Cables, Ground Cables, Equipotential Bonding Conductor
99
Preparing the Cable Entry and the Cables
99
Determining the Cable Length
99
Preparing Cables for Cable Entries with Cable Glands
100
Figure 6-14 Preparing Power Cables for Cable Glands
100
Preparing Cables for Cable Entries with Sealing Modules
101
Figure 6-15 Preparing Power Cables for Sealing Modules
101
Connecting the Cables
102
Checking the Cable Insulation
102
Figure 6-16 PCU 36-Pulse Top and Bottom Entry (Back View)
103
Figure 6-17 PCU 18-Pulse Top and Bottom Entry (Back View)
103
Figure 6-18 COU Cable Terminals, Top and Bottom Entry (Back View)
104
Bolted Connections
105
Figure 6-19 Bolted Busbar Connection
105
Auxiliary Power Cables and Control Cables
106
Preparing the Cable Entry and the Cables
106
Figure 6-20 Preparing Control Cables for EMC Plates
107
Figure 6-21 Preparing Control Cables for Sealing Modules
108
Preparing Cables for Cable Entries with Sealing Modules
108
Preparing Cables for Cable Entries with Cable Glands
109
Connecting the Cables
109
Figure 6-22 Preparing Control Cables for Cable Glands
109
Connecting Auxiliary Power Cables and Space Heater Cables in WCU
110
Figure 6-23 Cable Routing in WCU800 (A) and WCU1400 (B) Cabinets
110
Connecting Cables in COU
111
Figure 6-24 Shield Grounding Clamp
111
Figure 6-25 COU Customer Interface Section
111
ABB ACS5000 User Manual (153 pages)
water-cooled (generation 3)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 22 MB
Table of Contents
Table of Contents
3
About this Manual
12
Equipment Covered by this Manual
12
Structure of the User Documentation
12
Related Documents
13
Maintenance
13
Technical Data
13
Schematics
13
Specifications and Guidelines
13
Manuals
13
Service
13
I/O Interface
13
Terms and Abbreviations
14
Communication Interfaces
14
Target Groups and Required Qualification
16
Handling
16
Mechanical Installation
16
Electrical Installation
16
Operation
16
Maintenance
16
User's Responsibilities
17
Intended Use of Equipment
17
Quality Certificates and Applicable Standards
17
Standards
17
Items Covered by Delivery
18
Identifying the Delivery
18
Tools
18
Figure 1 - Typical Delivery
18
Document Conventions
19
Courier Font
19
Important Safety Information
20
Safety Messages and Safety Signs in this Document
20
Safety Messages
20
Safety Signs
20
Product Safety Labels
21
Figure 2 - Product Warning Label Examples (Label Placement Depends on the Equipment)
21
Electrical Safety
22
General Safety Instructions
22
The 7 Steps that Save Lives
22
Possible Residual Risks
24
Main Circuit Breaker Protection Device
25
Figure 3 - Drive System Overview
25
Safety and Protection Requirements
26
Maintenance Recommendation
26
Power Electronics and Cabinet Features
27
Main Features of the Drive
27
Figure 4 - Typical Block Diagram of the Drive
27
Figure 5 - Switching Levels
28
Figure 6 - Principle of 9-Level Topology
28
Figure 7 - IGCT
28
Drive Frame Sizes and Configurations
29
Figure 8 - Typical Drive Configurations for FS1 to FS4
29
Table 1 - Lineup Specifications by Frame Size
29
Phase Converter Unit (PCU)
30
Table 2 - PCU Rectifier Types
30
Primary Phase Converter Unit (1700 MM and 2100 MM)
31
Primary PCU (1700 MM) - FS1 and FS3
31
Figure 9 - Primary PCU, 1700 MM
31
Figure 10 - Primary PCU, 1700 MM - Side Views
32
Primary PCU (2100 MM) - FS2 and FS4
33
Figure 11 - Primary PCU, 2100 MM
33
Figure 12 - Primary PCU, 2100 MM - Side Views
34
Secondary Phase Converter Unit (1700 MM and 2100 MM) - FS3 and FS4
35
Figure 13 - Secondary PCU, 1700 MM and 2100 MM
35
Control Unit (COU)
36
Figure 14 - Block Diagram of Control System
36
Main Components
37
Figure 15 - COU Control Section
37
Parameters
38
Main Circuit Breaker
38
Peripheral I/O Devices
38
Local Operator Panel
39
Figure 16 - Local Operator Panel
39
Customer Interface
40
Figure 17 - COU Customer Interface Section
40
Water Cooling Unit (WCU)
41
Figure 18 - WCU Cooling System Components (Low Voltage Control Compartment Not Visible)
41
Excitation Unit (EXU - Optional)
42
Figure 19 - EXU Frame Cabinets
42
DCS880/DCT880 Control Panel
43
Output Disconnector
43
Figure 20 - DCS880/DCT880 Control Panel
43
Transformer and Motor Cable Terminals
44
Transformer Cable Terminals
44
Motor Cable Terminals
44
Door Interlocking System
44
Figure 21 - Location of Protection Features and Lamps (FS2 Drive Example)
44
Grounding Switches
45
Figure 22 - Grounding Switch
45
Locking Bars
46
Figure 23 - Locking Bar Positions
46
Grounding Studs
47
Grounding Set
47
Figure 24 - Grounding Stud
47
Figure 25 - 4-Way Grounding Set
47
Output Grounding Studs in COU
48
Figure 26 - Location of PE Busbar and Grounding Studs (1L1, 1L2, and 1L3) in COU, FS1 and FS2
48
Figure 27 - Location of PE Busbar and Grounding Studs (1L1, 1L2, 1L3, 2L1, 2L2, and 2L3)
48
Input Grounding Studs in a PCU
49
Figure 28 - Location of PE Busbar and Grounding Studs (1L1, 1L2, and 1L3) in a 6-Pulse PCU
49
Figure 29 - Location of PE Busbar and Grounding Studs (1L1, 1L2, 1L3, 2L1, 2L2, and 2L3) in a 12-Pulse PCU
49
Transportation, Storage, and Disposal
50
Safety
50
Transport Conditions
50
Unpacking and Inspection
50
Identifying Drive Units
50
Packing List
51
Packing Label
51
Lifting and Transportation
52
Lifting Attachment Types
53
Figure 30 - Lifting Attachment Types
53
Lifting with Lifting Plates
54
Lifting with Rotating Eyebolts
55
Reinstalling Lifting Attachments
56
Figure 31 - Torque Wrench Socket for Rotating Eyebolt (Not Included in Delivery)
56
Table 3 - Lifting Attachment Specifications
56
Sling Configurations for Lift Frames and Spreader Frames
57
Figure 32 - Sling Configurations
57
Storage
58
Storage Conditions
58
Storing a Drive
58
Storage and Handling of Spare Parts
59
Warranty Information
59
Disposal of Packaging Materials and Components
59
Mechanical Installation
60
Safety
60
Overview of Installation Work
60
General Notes on Installation
60
Dimensions and Clearances
61
Rear and Top Access to the Cabinet
61
Cabinet Roof
61
Fire Protection
61
Cable Duct Material
61
Installation Material
61
Tools
61
Preparing the Installation Site
62
Figure 33 - Floor Inclination
62
Aligning Transport Units
63
Joining Transport Units
65
Figure 34 - Connection Points on Side of Transport Units (PCU Example)
65
Figure 35 - Base Frame Connection Points
65
Applying Silicone
66
Installing Roof Joints
66
Figure 36 - Applying Silicone
66
Figure 37 - Roof Joint
66
Table 4 - Installation Material Per Roof Joint
66
Installing Roof-Mounted Cooling Units
67
Installing IP42 Roof-Mounted Cooling Units
67
Figure 38 - Lifting an IP42 Cooling Unit
67
Table 5 - Installation Material Per IP42 Unit
67
Figure 39 - Cable Duct Openings (Example with 1700 MM PCU)
68
Installing IP54 Roof-Mounted Cooling Units
69
Figure 40 - Lifting an IP54 Cooling Unit
69
Table 6 - Installation Material Per IP54 Unit
69
Figure 41 - Water Tube Connections (Back View)
70
Installing Roof Attachments on Marine Drives
71
Figure 42 - Roof Attachment
71
Figure 43 - Recommended Ceiling and Wall Fixings
72
Joining Water Pipes
73
Removing a Pipe Joint
73
Joining Busbars
74
Figure 44 - Busbar Connections
74
AC Busbars
75
PE Ground Busbar
75
Figure 45 - AC Busbar Connection
75
Figure 46 - PE Ground Busbar Connection
75
DC Busbars
76
Connecting the Heating Cable
76
Figure 47 - DC Busbar Connection
76
Figure 48 - Heating Cable Connection
76
Connecting Raw Water Pipes
77
Fixing the Drive to the Floor
77
Electrical Installation
78
Safety
78
Overview
78
Cable Requirements
78
Power Cables
78
Additional Cable Requirements for EXU Power Cable in a UL Certified Drive
78
Auxiliary and Control Cables
79
Grounding
79
Grounding the Transformer and an 18-Pulse Drive
80
Figure 49 - Grounding the Transformer and an 18-Pulse Drive (in PCU)
80
Grounding the Transformer and a 36-Pulse Drive
81
Figure 50 - Grounding the Transformer and a 36-Pulse Drive (in PCU)
81
Grounding the Drive and the Motor (Multi-Point Bonding)
82
Figure 51 - Grounding the Drive and the Motor (Multi-Point Bonding)
82
Grounding the Drive and the Motor (Single-Point Bonding)
83
Figure 52 - Grounding the Drive and the Motor (Single-Point Bonding)
83
Ground Cable Connection
84
Figure 53 - PE Ground Busbar in a (a and B) COU, (C) PCU FS1, and (D) PCU FS2
84
EXU Cabinet Ground Connections
85
Internal Wiring
85
Figure 54 - Grounding the EXU
85
Figure 55 - Wiring Across Shipping Splits, FS1 and FS2
86
Figure 56 - Wiring Across Shipping Splits, FS3 and FS4
87
Optical Fibers
88
Optical Fibers for Internal Arc Protection
88
Cable Entries
89
Cable Entry with Sealing Modules, Type 1
89
Figure 57 - Cable Entry with Sealing Modules - Type 1
89
Figure 58 - Cable Entry Frame Sizes (Top) for Type 1 Sealing Modules (Bottom)
90
Table 7 - Type 1 Sealing Modules and Cables Per Frame Opening
90
Table 8 - Maximum Number of Type 1 Sealing Modules Per Frame Opening
90
Table 9 - Maximum Number of Cables Per Frame Opening - 3 Core
90
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ABB ACS5000 User Manual (186 pages)
Water-cooled
Brand:
ABB
| Category:
DC Drives
| Size: 4 MB
Table of Contents
Cable Entry with Sealing Modules, Type
2
Table of Contents
3
About this Manual
19
Equipment Covered by this Manual
19
Structure of the User Documentation
19
Related Documents
20
Terms and Abbreviations
21
Trademarks
23
Electrical Installation
24
Handling
24
Mechanical Installation
24
Operation
24
Target Groups and Required Qualification
24
Maintenance
25
User's Responsibilities
25
Intended Use of Equipment
25
Cyber Security Disclaimer
25
Quality Certificates and Applicable Standards
27
Identifying the Delivery
28
Items Covered by Delivery
28
Tools
28
Important Safety Information
29
Safety Messages
29
Safety Standards
29
Product Safety Labels
30
General Safety Instructions
31
The 7 Steps that Save Lives
32
Possible Residual Risks
34
Important Note - Main Circuit Breaker
35
Maintenance Recommendation
36
Power Electronics and Cabinet Features
37
Safety and Protection Requirements
36
Main Features of the Drive
37
Frame Sizes
40
Phase Converter Unit (PCU)
41
Primary Phase Converter Unit (1700 MM and 2100 MM)
41
Secondary Phase Converter Unit (1700 MM and 2100 MM)
46
Control Unit (COU)
47
Main Components
48
AMC Circuit Board
49
Transformer and Motor Cable Terminals
54
Motor Cable Terminals
54
Water Cooling Unit (WCU)
56
EXU - Excitation Unit (Optional)
57
Door Interlocking System
59
Grounding Switches
60
Transformer Cable Terminals
54
Locking Bars
61
Grounding Set
62
Grounding Studs
62
Output Grounding Studs in COU
63
Input Grounding Studs in a PCU
64
Transportation, Storage and Disposal
65
Safety
65
Transport Conditions
65
Unpacking and Inspection
65
Identifying Drive Units
66
Packing List
66
Packing Label
67
Lifting and Transportation
67
Using a Crane to Lift a Transport Unit or the Drive by the Base Frame
68
Storage
70
Storage Conditions
70
Storage and Handling of Spare Parts
71
Warranty Information
71
Disposal of Packaging Materials and Components
72
Mechanical Installation
73
Overview on Installation Work
73
Safety
73
Cabinet Roof
74
Cable Duct Material
74
Dimensions and Clearances
74
Fire Protection
74
General Notes on Installation
74
Installation Material
74
Rear and Top Access to the Cabinet
74
Tools
74
Preparing the Installation Site
75
Aligning Transport Units
75
Joining Transport Units
77
Applying Silicone
78
Installing Roof Joints
78
Installing Roof-Mounted Cooling Units" on Page 79 (Option)
79
Lifting a Unit with a Crane
79
Installing IP42 Roof-Mounted Cooling Units
80
Installing IP54 Roof-Mounted Cooling Units
82
Installing Roof Attachments" on Page 84 (Option)
84
Joining Water Pipes
86
Removing a Pipe Joint
86
Joining Busbars
87
Connecting the Heating Cable" on Page 89 (Option)
89
Connecting Raw Water Pipes
90
Fixing the Drive to the Floor
90
Electrical Installation
91
Overview
91
Safety
91
Auxiliary and Control Cables
92
Grounding
93
Cable Requirements
92
Power Cables
92
Grounding the Transformer and the Drive
93
Grounding the Drive and the Motor (Multi-Point Bonding)
94
Grounding the Drive and the Motor (Single-Point Bonding)
95
Ground Cable Connection
96
Internal Wiring
97
Optical Fibers
98
Cable Entries
101
Cable Entry with Cable Glands
103
Cable Entry with Sealing Modules, Type
103
Cable Entry with EMC Plates
104
Power Cables, Ground Cables, Equipotential Bonding Conductor
105
Determining the Cable Length
105
Preparing the Cable Entry and the Cables
105
Preparing Cables for Cable Entries with Cable Glands
106
Preparing Cables for Cable Entries with Sealing Modules
107
Checking the Cable Insulation
108
Connecting the Cables
108
Connecting the Cables
109
Bolted Connections
111
Auxiliary Power Cables and Control Cables
112
Preparing the Cable Entry and the Cables
112
Preparing Cables for Cable Entries with Sealing Modules
114
Connecting the Cables
115
Preparing Cables for Cable Entries with Cable Glands
115
Connecting Auxiliary Power Cables and Space Heater Cables in WCU
116
Connecting Cables in COU
117
Commissioning
119
Commissioning Checklist
119
Commissioning Procedure
119
Customer Acceptance
119
Customer Assistance
119
Required Qualification
119
Commissioning Checklists
120
Electrical Installation Checklist
120
Mechanical Installation Checklist
120
Door Interlocking Checklist
121
Input Transformer Checklist
121
Main Circuit Breaker (MCB)
121
Insulation Tests Checklist
122
Miscellaneous Checklist
122
Operation
123
Motor Checklist
122
Power Checklist
122
Local Operator Panel
123
Operating Conditions
123
Overview
123
Safety
123
Lamp-Test Function
125
Status Messages
125
Start Sequence of the Drive
127
Stop Sequence of the Drive
128
Emergency-Off Sequence
129
Starting the Drive
129
Checks before Starting the Drive
130
Starting the Drive from Remote
130
Starting the Drive Locally
130
Stopping the Drive
133
Emergency-Off
134
Initiating an Emergency off
134
Starting the Drive System after an Emergency-Off
134
Arc Resistant Design
136
Internal Arc Classification (IAC)
136
Action after the Arc Guard System™ Has Been Triggered
137
Arc Detection with the Arc Guard System
137
Energizing and Grounding the Drive
138
Opening the Doors
138
CDP Control Panel
139
Display and Keypad
139
Overview
139
Functions
140
Modes
140
Identification Mode
140
Actual Signals Mode
142
Overview
142
Selecting the Actual Signals Display
143
Displaying Three Actual Signals
144
Selecting Actual Signals
144
Toggling between Actual Signals Display and Fault Memory
144
Displaying a Fault and Resetting the Fault Memory
146
Displaying and Resetting an Active Fault
148
Parameters Mode
149
Overview
150
Changing a Parameter Setting
151
Enabling / Unlocking a Parameter Lock
153
User Lock
153
Adjusting the Display Contrast
154
Functions Mode
154
Disabling / Enabling Local Lock Function
156
Local and Remote Control Mode
156
Local Control
156
Enabling the Local Lock
157
Remote Control
157
Operational Commands
158
Setting the Direction of Rotation
158
Entering a Reference Value
159
Device Designation
161
General Information
161
Identifying Electrical Equipment
161
Logbook
161
Maintenance Schedule
161
ABB ACS5000 User Manual (178 pages)
Medium voltage AC drive air-cooled, 2 - 7 MVA
Brand:
ABB
| Category:
Air Conditioner
| Size: 18 MB
Table of Contents
Table of Contents
3
Contact Information
13
Copyright Notice
13
Document Identification
13
Equipment Covered by the Manual
13
General Information on Manual and Equipment
13
Structure of the User Documentation
14
Target Groups and Required Qualifications
15
Cyber Security Disclaimer
16
Intended Use of Equipment
16
Quality Certificates and Applicable Standards
16
Responsibilities of the User
16
Fig. 1 Delivered Items
17
Items Covered by Delivery
17
Identifying the Delivery
18
Identifying Transport Units
18
Meaning of Icons
20
Text Conventions
20
Writing Conventions
20
Important Note on Main Circuit Breaker
21
Minimum Requirements for MCB and MCB Control
22
Safety and Protection Requirements
22
Maintenance Recommendation
23
Chapter 1 - Safety
25
Meaning of Safety Instructions
25
General Safety Information
26
Possible Residual Risks
27
Safety Labels and Signs
28
Safety Labels
28
Fig. 1-1 Safety Labels
28
Safety Signs
29
Chapter 2 - Power Electronics and Cabinet Features
31
Overview
31
Power Supply Configurations
32
Main Power Supply with Input Transformer Configurations
32
Fig. 2-1 Drive Overview
32
Auxiliary Power Supply Configurations
33
Drive Topology
34
Fig. 2-2 Overview
34
Front End
35
DC Link
35
Fig. 2-3 DC Link
35
Fig. 2-4 Grounding Switch
36
Fig. 2-5 Grounding the Drive
37
INU - Inverter Unit
38
Terminal Compartment
39
Cable Entry
39
Fig. 2-6 Terminal Compartment
39
Input Transformer
40
Installation Solutions
40
Control Equipment
41
Cabinet Design
42
Fig. 2-7 Control Compartment of the Transformer
42
Door Locking System
43
Fig. 2-8 Door Locks
43
Cooling System
44
Configurations
44
Function
45
Fig. 2-9 Air Flow through the Drive
45
Fig. 2-10 Location of Air Pressure Switch in the Drive
46
Fig. 2-11 Location of Air Pressure Switch in the Transformer
46
Chapter 3 - Control System
47
Overview
47
Fig. 3-1 Block Diagram of Control System
47
Main Components
48
Fig. 3-2 Control Compartment
48
Local Control Panel
49
AMC Circuit Board
49
Fig. 3-3 Location of AMC Circuit Board
49
Fig. 3-4 DTC Torque Control
51
I/O Modules
52
S800 I/O System
52
Fig. 3-5 S800 I/O Stations
55
Fieldbus Communication Interfaces (Option)
57
Pulse Encoder Interface NTAC (Option)
60
Chapter 4 - Transportation, Storage and Disposal
61
Safety
61
Transport Conditions
61
Unpacking and Inspection
62
Lifting and Transportation
62
General Notes on Transportation
62
Using a Crane
63
Storage
64
Storage Conditions
64
Storage and Handling of Spare Parts
65
Storage Place Conditions
65
Handling Precautions
65
Disposal of Packaging Materials and Components
65
Chapter 5 - Mechanical Installation
67
Safety
67
Overview on Installation Work
67
General Notes on Installation
67
Dimensions, Clearances
67
Cabinet Roof
67
Fire Protection
67
Cable Duct Material
68
Preparing the Floor
68
Fixing the Cabinet to the Floor
68
Installing the Cabinet
69
Installing the Fan Units
70
Chapter 6 - Electrical Installation
71
Safety
71
Overview of Installation Work
71
Cables Requirements
71
Ground Cable Connection and Cable Shield Connections
72
Fig. 6-1 Grounding the Drive System
72
Cabling between Drive and Transformer
73
Drive with Integrated Transformer
73
Fig. 6-2 Drive with Integrated Transformer
73
Drive with Non-Integrated Transformer
74
Fig. 6-3 Drive with Non-Integrated Transformer
74
Cable Entries
75
Cable Entry with Sealing Modules, Type 1
75
Cable Entry with Cable Glands
76
Cable Entry with EMC Plates
76
Power Cables, Ground Cables, Equipotential Bonding Conductor
77
Further Information
77
Preparing the Cable Entries and the Cables
77
Fig. 6-4 Preparing Power Cables for Sealing Modules
78
Fig. 6-5 Preparing Power Cables for EMC Plates
80
Fig. 6-6 Preparing Power Cables for Cable Glands
81
Connecting the Cables
82
Fig. 6-8 Cable Connection and Bolt Orientation
83
Fig. 6-9 Cable Connection and Bolt Orientation
83
Auxiliary Power, Control and Serial Communication Cables
86
Further Information
86
Cable Entry
86
Fig. 6-13 Cable Entry for Auxiliary and Control Cables
86
Routing the Cables
87
Determining the Cable Length
87
Preparing the Cable Entry
87
Fig. 6-14 Routing Control Cables
87
Connecting the Cables
88
Final Checks
90
Power Supply Cables for Fan Units
90
Transformer Heating Cable
91
Fig. 6-19 Heating Cable Connection
91
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