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*We reserve the right to change the information in this manual without prior notice.
AH Motion -
Hardware Manual
2016-07-15
www.deltaww.com

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Summary of Contents for Delta AH Motion Series

  • Page 1 1511, Byucksan Digital Valley 6-cha, Gasan-dong, Geumcheon-gu, Seoul, Korea, 153-704 AH Motion - TEL: 82-2-515-5303 / FAX: 82-2-515-5302 Delta Electronics Int’l (S) Pte Ltd. Hardware Manual 4 Kaki Bukit Ave 1, #05-05, Singapore 417939 TEL: 65-6747-5155 / FAX: 65-6744-9228 Delta Electronics (India) Pvt. Ltd.
  • Page 2: Table Of Contents

    AH Motion - Hardware Manual Contents Preface Introduction ..................II P.1.1 Applicable Products ................. II P.1.2 Related Manuals ................II Navigation between Manuals ............III Chapter 1 Product Introduction The AH Series Motion Controller ............. 1-2 1.1.1. Product Features ................1-2 1.1.2.
  • Page 3 3.2.6 Arrangement of Terminals ............. 3-17 3.2.7 Memory Card Slot ................ 3-18 AH Motion Backplane ..............3-19 3.3.1 General Specifications ..............3-19 3.3.2 Profile and Dimensions ..............3-19 Power Supply Module ..............3-21 3.4.1 General Specifications ..............3-21 3.4.2 Profile and Dimensions ..............3-22 3.4.3 Arrangement of Terminals .............
  • Page 4 Chapter 4 Installation and Wiring Quick Review before Installation ............ 4-3 4.1.1 AH Motion Hardware Components ............ 4-3 Points to Note on Installation ............4-7 Installation ..................4-7 4.3.1 CPU Rack Installation in a Control Panel ........... 4-7 4.3.2 Mounting a Backplane ..............4-7 4.3.3 Installing a Module ..............
  • Page 5 4.8.7 Wiring AH16AP11R-5A ..............4-70 4.8.8 Wiring AH16AP11T-5A ..............4-71 4.8.9 Wiring AH16AP11P-5A ..............4-72 4.8.10 Wiring AH32AM10N-5A ..............4-73 4.8.11 Wiring AH32AM10N-5B ..............4-74 4.8.12 Wiring AH32AM10N-5C ..............4-75 4.8.13 Wiring AH32AN02T-5A ..............4-76 4.8.14 Wiring AH32AN02T-5B ..............4-77 4.8.15 Wiring AH32AN02T-5C ..............
  • Page 6 Chapter 5 Maintenance and Inspection Cautions ..................5-2 Daily Maintenance ................5-2 5.2.1 Tools Required for Inspection ............5-3 5.2.2 Daily Inspection ................5-3 Periodic Maintenance ..............5-4 5.3.1 Tools Required for Inspection ............5-4 5.3.2 Periodic Inspection ................ 5-4 Appendices EMC Standards for an AH Motion System ...........
  • Page 7 Preface Table of Contents Introduction ....................II P.1.1 Applicable Products ..................II P.1.2 Related Manuals ................... II Navigation between Manuals ................. III...
  • Page 8: Introduction

    AHxxEMC-5A (AH08EMC-5A/AH10EMC-5A/AH20EMC-5A) AH500 series modules P.1.2 Related Manuals The related manuals of the AH Motion series motion controllers are composed of the following. 1. AH Motion - Hardware Manual It introduces function specifications, electrical specifications, appearances, dimensions, and etc. 2. ISPSoft User Manual...
  • Page 9: Navigation Between Manuals

    Reading all manuals related to your system configuration helps you make the most use of the AH series motion control system. Related manuals AH Motion series manuals Fundamental General operation procedures Overview of AH Motion series products Setting up hardware configuration for the system for motion control applications for communication (e.g. EtherCAT) for additional motion control modules...
  • Page 10 AH Mo t io n – H ar d war e M a nu a l Related manuals AH Motion series manuals Fundamental General operation procedures for additional motion control modules for I/O extension using AH500 series modules Testing and troubleshooting for motion control applications for communication (e.g.
  • Page 11: Chapter 1 Product Introduction

    Chapter 1 Product Introduction Table of Contents The AH Series Motion Controller ..............1-2 1.1.1. Product Features ..................1-2 1.1.2. Overview of the System Configurations ............1-6 AH Motion CPU Specifications ..............1-9 1.2.1 Environmental Specifications ..............1-9 1.2.2 General Specifications ................1-9 1 - 1...
  • Page 12: The Ah Series Motion Controller

    With these products, you can build up a machine automation system easily through ISPSoft software to achieve maximum functionality and user-friendly operation. With the machine automation system that is built from Delta products, you can connect devices easily and apply the system as a complete solution with functionality and usability.
  • Page 13 Ch a pt er 1 Pr o duc t In tr o d uc t i on  AHxxEMC-5A features EtherCAT motion control interface and is capable of controlling up to 32 axes. Maximum 6 axes synchronous linear interpolation and 3 axes synchronous circular interpolation. ...
  • Page 14 Log storage: The system error log and the system status log Hot swap  The AH motion series I/O modules support the on-line uninterruptible hot swapping. When the system runs, users can replace the module with error without stopping the system or setting the module to offline state. After the module is replaced, the new module will resume normal operation automatically.
  • Page 15 Ch a pt er 1 Pr o duc t In tr o d uc t i on Software Features Complying with IEC 61131-3  The AH Motion CPU complies with IEC 61131-3 editing environment which supports various programming languages, multiple function blocks, tasks, and symbol tables. ...
  • Page 16: Overview Of The System Configurations

    Supported Software ISPSoft is the major programming software that you use for an AH Motion series motion controller. You can connect the software on the computer to the USB interface on the CPU module through a commercially available USB cable. You can also connect ISPSoft to the Ethernet port on the CPU module with an Ethernet cable or to the built-in RS-485 port on the Motion backplane with a RS-485 cable and a converting device, e.g.
  • Page 17 Ch a pt er 1 Pr o duc t In tr o d uc t i on  Other Network Configurations Through the network interfaces on the AH motion CPU and the motion backplane, you can connect host computers, Human Machine Interfaces (HMI) and other AH series PLCs with RS-232(USB), RS-485, and EtherNet/IP networks. In addition, you can also create CANopen network and additional serial communication network (RS-485) by mounting AH500 series network modules on the motion backplane.
  • Page 18 AH Mo t io n – H ar d war e M a nu a l  Supported Software ISPSoft is the major programming software that you use for an AH Motion series motion controller. You can use ISPSoft to set up the controller configurations, parameters, and to develop the program. Debugging and simulate operation.
  • Page 19: Ah Motion Cpu Specifications

    Ch a pt er 1 Pr o duc t In tr o d uc t i on 1.2 AH Motion CPU Specifications 1.2.1 Environmental Specifications Environmental Specifications Operating temperature -20~60°C Storage temperature -40~70°C 5~95% Operating humidity No condensation 5~95% Storage humidity No condensation International standards IEC 61131-2, IEC 68-2-6 (TEST Fc)/ Vibration/Shock...
  • Page 20 AH Mo t io n – H ar d war e M a nu a l General Specifications AHxxEMC-5A Remark X/Y devices (bit): 8192 Number of input/output (X0.0~X511.15/Y0.0~Y511.15) Number of devices which can be devices X/Y devices (word): 512 used in a program (X0~X511/Y0~Y511) Number of inputs/outputs Number of inputs/outputs...
  • Page 21: Chapter 2 System Configuration

    Chapter 2 System Configuration Table of Contents Basic System Configuration ................ 2-2 2.1.1. AH Motion CPU Network Configuration ............2-3 2.1.2. AH500 Series Module Configuration .............. 2-4 Software Connection ................2-10 Overall Network Configuration ..............2-11...
  • Page 22: Basic System Configuration

    AH Mo t io n – H ar d war e M a nu a l 2.1 Basic System Configuration An AH Motion series CPU provides two types of configurations as follows. Basic Configurations The basic configurations explained in this section include the CPU network configuration and the configuration of the I/O modules which are controlled by the CPU.
  • Page 23: Ah Motion Cpu Network Configuration

    Ch a pt er 2 S ys tem C onf ig ur at i o n 2.1.1. AH Motion CPU Network Configuration AHxxEMC – EtherCAT The EtherCAT network configuration includes AHxxEMC which is the core motion CPU, an AH motion backplane*, and an AH500 series power supply module.
  • Page 24: Ah500 Series Module Configuration

    AH Mo t io n – H ar d wa r e M a nu a l 2.1.2. AH500 Series Module Configuration The AH Motion CPU rack consists of a motion backplane with a power supply module and a motion CPU. You can mount additional AH500 series moudles to the right for different applications.
  • Page 25 Ch a pt er 2 S ys tem C onf ig ur at i o n  Components Component Model Name Description 100~240 VAC AHPS05-5A Power supply 50/60 Hz module AHPS15-5A 24 VDC AH08EMC-5A: 8 axes; AH10EMC-5A: 16 axes; AH20EMC-5A: 32 axes One EtherCAT port AH Motion AHxxEMC-5A...
  • Page 26 AH Mo t io n – H ar d wa r e M a nu a l Component Model Name Description Sinking output Terminal block 12~24 VDC 0.5 A AH16AN01P-5A 16 outputs Sourcing output Terminal block 12~24 VDC 0.1 A AH32AN02T-5A 32 outputs Sinking output...
  • Page 27 Ch a pt er 2 S ys tem C onf ig ur at i o n Component Model Name Description 64 outputs Sourcing output MIL connector 100~240 VAC 0.5 A AH16AN01S-5A 16 outputs TRIAC Terminal block Four-channel analog input module Hardware resolution: 16 bits 0/1 V~5 V, -5 V~5 V, 0 V~10 V, -10 V~10 V, 0/4 mA~20 mA, and -20 AH04AD-5A...
  • Page 28 (Four axes: 1 MHz; Two axes: 200 kHz) AH15PM-5A Four-axis pulse train motion control module (1 MHz ) Twelve-axis DMCNET (Delta Motion Control Network) motion control AH20MC-5A module (10 Mbps) It is a CANopen communication module. It can function as a master or a AH10COPM-5A slave.
  • Page 29 Ch a pt er 2 S ys tem C onf ig ur at i o n Component Model Name Description I/O external terminal module for AH32AM10N-5C and AH64AM10N-5C DVPAETB-ID32A 32 inputs I/O external terminal module for AH32AN02T-5C and AH64AN02T-5C DVPAETB-OR16A 16 relay outputs I/O external terminal module for AH32AN02P-5C and AH64AN02P-5C DVPAETB-OR16B...
  • Page 30: Software Connection

    AH Mo t io n – H ar d wa r e M a nu a l 2.2 Software Connection Through the network interfaces on the AH motion CPU and the motion backplane, you can connect the CPU to the host computer with RS-232(USB), RS-485, and Ethernet networks.
  • Page 31: Overall Network Configuration

    Ch a pt er 2 S ys tem C onf ig ur at i o n 2.3 Overall Network Configuration AHxxEMC In addition to the AH Motion CPU network, e.g. EtherCAT, you can expand AH Motion system with additional networks such as CANopen network and serial communication networks.
  • Page 32 (CIP) with host personal communications port computer EtherNet/IP Automatic data exchange EtherNet/IP MODBUS TCP Control Layer between controllers (no MODBUS TCP Delta controllers MODBUS programming required) Serial communications RS-422/RS-485 Communication between MODBUS Serial communication PLC and devices with Serial communications RS-422/RS-485 module serial interface.
  • Page 33: Chapter 3 Product Specifications

    Chapter 3 Product Specifications Table of Contents Environmental Specifications ..............3-3 AH Motion CPU ................... 3-3 3.2.1 General Specifications ................3-3 3.2.2 Motion Control Function Specifications ............3-6 3.2.3 Communication Ports ................. 3-7 3.2.4 I/O Addressing of AH Motion CPU ..............3-8 3.2.5 Profiles and Dimensions ................
  • Page 34 AH Mo t io n – H ar d war e M a nu a l 3.8.3 Arrangement of Input/Output Terminals ............3-97 Network Modules ..................3-98 3.9.1 General Specifications ................3-98 3.9.2 Profiles and Dimensions ................3-99 3.9.3 Arrangement of Input/Output Terminals ............ 3-103 3.10 Dummy Module..................
  • Page 35: Environmental Specifications

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns 3.1 Environmental Specifications Environmental Specifications Operating temperature -20~60°C Storage temperature -40~70°C 5~95% Operating humidity No condensation 5~95% Storage humidity No condensation International standards IEC 61131-2, IEC 68-2-6 (TEST Fc)/ Vibration/Shock resistance IEC 61131-2 &...
  • Page 36 AH Mo t io n – H ar d war e M a nu a l General Specifications AHxxEMC-5A Remark X/Y devices (bit): 8192 Number of input/output Number of devices which can be (X0.0~X511.15/Y0.0~Y511.15) devices X/Y devices (word): 512 used in a program (X0~X511/Y0~Y511) Number of inputs/outputs Number of inputs/outputs...
  • Page 37 Ch a pt er 3 Pr o duc t S pec if ic a t io ns Rated input Response Terminal Description characteristic Current Voltage function as trigger signals for high-speed captures. Common input terminals. The functions of the terminals: ...
  • Page 38: Motion Control Function Specifications

    AH Mo t io n – H ar d war e M a nu a l Rated input Response Terminal Description characteristic Current Voltage  Y0.10, High-speed comparison: The terminals can Y0.11 function as high-speed comparison outputs. *1. If the frequency of input signals received by an input terminal must be 200 kHz, the input terminal must be connected to a 1 kΩ...
  • Page 39: Communication Ports

    EtherCAT: An EtherCAT port can be used to perform motion control function based on EtherCAT communications Specifications Electrical isolation 500 VDC Connector RJ45 Transmission cable Delta Cable UC-EMCXXX-XXA Communication specifications: Interface Mini USB Specifications Serial transmission rate 9,600~57,600 bps Number of data bits...
  • Page 40: I/O Addressing Of Ah Motion Cpu

    AH Mo t io n – H ar d war e M a nu a l ASCII mode Slave stations are supported. RTU mode Slave stations are supported. Number of data read/written (ASCII mode) 100 registers Number of data read/written (RTU mode) 100 registers Interface Ethernet...
  • Page 41 Ch a pt er 3 Pr o duc t S pec if ic a t io ns 16AM 16 inputs. The input device range occupies 16 bits. (Xn.0~Xn.15) 16AN 16 outputs. The output device range occupies 16 bits. (Yn.0~Yn.15) 8 inputs and 8 outputs. The input device range occupies 16 bits, and the output device range 16AP occupies 16 bits.
  • Page 42 AH Mo t io n – H ar d war e M a nu a l 3 - 1 0...
  • Page 43 Ch a pt er 3 Pr o duc t S pec if ic a t io ns Temperature Measurement Modules Input data registers are automatically assigned to a temperature measurement module through HWCONFIG in ISPSoft according to the number of registers which is defined for the temperature measurement module. A channel occupies two words.
  • Page 44 AH Mo t io n – H ar d war e M a nu a l Network Modules Input/Output data registers are automatically assigned to a network module through HWCONFIG in ISPSoft according to the number of registers which is defined for the network module. Note: The below diagram only shows the list of the modules and is not an actual configuration.
  • Page 45 Ch a pt er 3 Pr o duc t S pec if ic a t io ns  The user-defined input/output device range: X10.0~X10.15, and Y20.0~Y20.15 Analog Input/Output Modules You can assign input registers and output registers to an analog input/output module through HWCONFIG in ISPSoft. The input registers and the output registers should be within the range between D0 and D65535.
  • Page 46 AH Mo t io n – H ar d war e M a nu a l Temperature Measurement Modules You can assign input registers to a temperature measurement module through HWCONFIG in ISPSoft. The input registers should be within the range between D0 and D65535. Take AH08TC-5A for example. The original input registers are D0~D15.
  • Page 47 Ch a pt er 3 Pr o duc t S pec if ic a t io ns Network Modules You can assign input registers and output registers to a network module through HWCONFIG in ISPSoft. The input registers should be within the range between D0 and D65535, and the output registers should be within the range between D0 and D65535.
  • Page 48: Profiles And Dimensions

    AH Mo t io n – H ar d war e M a nu a l 3.2.5 Profiles and Dimensions  AHxxEMC-5A 10EMC ERRO R ERRO R Et he rC A T S TO P R UN 10..M i c ro S D Number Name Description...
  • Page 49: Arrangement Of Terminals

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns Number Name Description Ethernet port Providing the Ethernet communication interface Set screw Fixing the module Label Nameplate Hook Connecting the module and a backplane. Dimensions: 10EMC ERROR...
  • Page 50: Memory Card Slot

    CntA0+ 3.2.7 Memory Card Slot  AHxxEMC-5A The AH Motion series CPU modules support micro SD cards. You can purchase products which meet the specifications supported by the memory card slot on the AH Motion CPU. SD Cards SD cards have three size types: SD cards, miniSD cards, and microSD cards. The AH Motion CPU supports Micro SDHC cards.
  • Page 51: Ah Motion Backplane

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns 3.3 AH Motion Backplane 3.3.1 General Specifications  The specifications for the motion backplane Model AHBP05M2-5A Specifications Number of I/O slots Applicable power supply module AHPS05-5A, AHPS15-5A Applicable input/output module The AH500 series input/output modules can be installed.
  • Page 52 AH Mo t io n – H ar d war e M a nu a l Number Name Description Mounting clips Fixing a backplane on a DIN rail Fixing holes Screws holes for fixing mounting clips Locating hole Aligning the mounting clips with the backplane Dimensions: Main backplane: AHBP05M2-5A 23.6...
  • Page 53: Power Supply Module

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns 3.4 Power Supply Module 3.4.1 General Specifications  AHPS05-5A Specifications Supply voltage 100~240 VAC (-15%~10%), 50/60 Hz±5% Action If the input power supply is larger than 85 VAC, the power supply module can function specifications normally.
  • Page 54: Profile And Dimensions

    AH Mo t io n – H ar d war e M a nu a l 3.4.2 Profile and Dimensions  AHPS05-5A PS05 PS05 POWER POWER INPUT Number Name Description Model name Model name of the power supply module POWER LED Indicating the status of the power supply indicator (green) VS-: It is connected to the negative 24 VDC power supply.
  • Page 55 Ch a pt er 3 Pr o duc t S pec if ic a t io ns  AHPS15-5A PS15 PS15 POWE R POWE R INPUT 24VDC +24V Number Name Description Model name Model name of the power supply module POWER LED Indicating the status of the power supply indicator (green)
  • Page 56: Arrangement Of Terminals

    AH Mo t io n – H ar d war e M a nu a l 3.4.3 Arrangement of Terminals  AHPS05-5A  VS-: It is connected to the negative 24 VDC power supply, and used to PS05 detect the external power supply. PO WER ...
  • Page 57: Motion Control Modules

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns 3.5 Motion Control Modules 3.5.1 General Specifications  AH02HC-5A Specifications Number of channels 2 channels Input CH0: X0.8+, X0.8-, X0.9+, and X0.9- (differential CH1: X0.10+, X0.10-, X0.11+, and X0.11- input) Pulse/Direction (one phase and one input)
  • Page 58 AH Mo t io n – H ar d war e M a nu a l Specifications Four times the frequency of A/B-phase inputs (two phases and two inputs) Signal level 5~24 VDC Maximum frequency of The maximum frequency is 200 kHz. counting The number of sampled pulses is in the range of -200000 to 200000.
  • Page 59 Ch a pt er 3 Pr o duc t S pec if ic a t io ns Specifications Output Servo output Y0.0+, Y0.0-, Y0.2+, Y0.2-, Y0.1+, Y0.1-, Y0.3+, Y0.3-, Y0.8, and Y0.9 signal signal External communication port Mini USB port Number of basic instructions Number of applied instructions...
  • Page 60 AH Mo t io n – H ar d war e M a nu a l Rated input Response Terminal Description characteristic Current Voltage the A-phase output temrinals for axis 2.  Y0.1+ and Y0.1- are the B-phase output terminals for axis 1. Y0.3+ and Y0.3- are the B-phase output terminals for axis 2.
  • Page 61 Ch a pt er 3 Pr o duc t S pec if ic a t io ns Specifications G0 (rapid positioning), G1 (linear interpolation), G2 (circular interpolation, clockwise), G3 (circular interpolation, counterclockwise), G4 (dwell), G17 (XY G-code plane selection), G 1 8 (ZX plane selection), G19 (YZ plane selection), G90 (absolute programming), and G91 (incremental programming) Description of the terminals Rated input...
  • Page 62 AH Mo t io n – H ar d war e M a nu a l Rated input Response Terminal Description characteristic Current Voltage 1. The high-speed pulse output terminals are transistors whose collectors are open collectors. 2. The functions of the terminals: ...
  • Page 63 Ch a pt er 3 Pr o duc t S pec if ic a t io ns AH15PM-5A 2. Counting up/Counting down 3 . A/B-phase output Single axis: 1M PPS Maximum speed Multi-axis interpolation: 1M PPS Operating STOP/RUN (automatic/manual switch) switch Input signal...
  • Page 64 AH Mo t io n – H ar d war e M a nu a l Rated input Response Terminal Description characteristic Current Voltage 1. Differential input temrinals. 2. The functions of the terminals:  Motion control: The terminals are for a manual pulse generator.
  • Page 65 CPU module. Four module hundred data registers at most can be involved in the data exchange. Delta high-speed motion control system DMCNET (Delta Motion Control Network) Motor control The response time is one millisecond.
  • Page 66 AH Mo t io n – H ar d war e M a nu a l Specifications AH20MC-5A You can use them freely. G0 (rapid positioning), G1 (linear interpolation), G2 (circular interpolation, clockwise), G3 (circular interpolation, counterclockwise), G4 (dwell), G17 (XY plane selection), G-code G 1 8 (ZX plane selection), G19 (YZ plane selection), G90 (absolute programming), and G91 (incremental programming)
  • Page 67: Profiles And Dimensions

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns Rated input Response Terminal Description characteristic Current Voltage terminals for counter 3 and counter 5.  High-speed capture: The terminals can function as trigger signals for high-speed captures. ...
  • Page 68 AH Mo t io n – H ar d war e M a nu a l Number Name Description Connector Connecting the module and a backplane Projection Fixing the module Dimensions: 02HC ERROR X0 .8+ X0 .8 X0 .9+ X0 .9 X0 .10+ X0 .10 X0 .11 +...
  • Page 69 Ch a pt er 3 Pr o duc t S pec if ic a t io ns Number Name Description USB port Providing the mini USB communication interface Connector Connecting the module and an I/O extension cable Extension port Updating the firmware Label Nameplate Set screw...
  • Page 70 AH Mo t io n – H ar d war e M a nu a l  AH05PM-5A 05PM ERROR X0.0 X0.1 X0.8 X0.9 X0.12 X0.13 Y0.0+ Y0.0 Y0.1+ Y0.1 Y0.2+ Y0.2 Y0.3+ Y0.3 Y0.8 Y0.9 Number Name Description Model name Model name of the module Operating status of the module RUN LED indicator...
  • Page 71 Ch a pt er 3 Pr o duc t S pec if ic a t io ns 05PM RU N ERR OR X0.0 X0.1 X0.8 X0.9 X0.12 X0.13 Y0.0+ Y0.0 Y0.1+ Y0.1 Y0.2+ Y0.2 Y0.3+ Y0.3 Y0.8 Y0.9 Dimensions are in mm. ...
  • Page 72 AH Mo t io n – H ar d war e M a nu a l Number Name Description STOP: The execution of the user program stops. SD slot Providing the SD interface Connector Connecting the module and an I/O extension cable Ethernet port Providing the Ethernet communication interface Extension port...
  • Page 73 Ch a pt er 3 Pr o duc t S pec if ic a t io ns Number Name Description Model name Model name of the module Operating status of the module RUN LED indicator ON: The module is running. (green) OFF: The module stops running.
  • Page 74 AH Mo t io n – H ar d war e M a nu a l  AH20MC-5A 20MC 20MC ERROR ERROR STOP Micro SD Number Name Description Model name Model name of the module Operating status of the module RUN LED indicator ON: The module is running.
  • Page 75 Ch a pt er 3 Pr o duc t S pec if ic a t io ns 20MC 20MC RU N RU N ERR OR ERR OR STOP R UN Mi cro S D Dimensions are in mm.  I/O extension cable and external terminal module 1.
  • Page 76 AH Mo t io n – H ar d war e M a nu a l Dimensions are in cm. 2. External terminal module for AH04HC-5A and AH20MC-5A: UB-10-IO16C(DVPAETB-IO16C) Number Name Description Connector Connecting the external terminal module and a motion control module Terminals Input/Output terminals for wiring Clip...
  • Page 77 Ch a pt er 3 Pr o duc t S pec if ic a t io ns 50.8 Dimensions are in mm. 4. External terminal module for AH10PM-5A: UB-10-IO24C(DVPAETB-IO24C) Number Name Description Connector Connecting the external terminal module and a motion control module Terminals Input/Output terminals for wiring Clip...
  • Page 78: Arrangement Of Input/Output Terminals

    AH Mo t io n – H ar d war e M a nu a l Number Name Description Connector Connecting the external terminal module and a motion control module Terminals Input/Output terminals for wiring Clip Hanging the external terminal module on a DIN rail Set screw Fixing the base Dimensions:...
  • Page 79 Ch a pt er 3 Pr o duc t S pec if ic a t io ns  AH04HC-5A Function Function Terminal Terminal Count Count COM3 Y0.11 Out3 COM2 Y0.10 Out2 COM1 Y0.9 Out1 COM0 Y0.8 Out0 X0.3- Rst3- X0.3+ Rst3+ X0.15- CntB3-...
  • Page 80 AH Mo t io n – H ar d war e M a nu a l  AH10PM-5A Function Function Terminal Terminal Pulse Count Pulse Count COM3 Y0.11 CLR3/B5 COM2 Y0.10 CLR2/A5 COM1 Y0.9 CLR1/B4 COM0 Y0.8 CLR0/A4 Y0.7- Y0.7+ Y0.6- Y0.6+ Y0.5-...
  • Page 81 Ch a pt er 3 Pr o duc t S pec if ic a t io ns  AH15PM-5A Function Function Terminal Terminal Pulse Count Pulse Count Y0.11 CLR3 Y0.10 CLR2 Y0.9 CLR1 Y0.8 CLR0 Y0.7+ Y0.7- Y0.6+ Y0.6- Y0.5+ Y0.5- Y0.4+ Y0.4-...
  • Page 82 AH Mo t io n – H ar d war e M a nu a l  AH20MC-5A Function Function Terminal Terminal Pulse Count Pulse Count COM3 Y0.11 Out3 COM2 Y0.10 Out2 COM1 Y0.9 Out1 COM0 Y0.8 Out0 X0.3- Rst3-/Rst5- X0.3+ Rst3+/Rst5+ X0.15-...
  • Page 83 Ch a pt er 3 Pr o duc t S pec if ic a t io ns from the Y0.7- Y0.6- Y0.5- Y0.4- Y0.3- Y0.2- Y0.1- Y0.0- upper left from the X0.15 X0.13 X0.11 X0.9 X0.3- X0.2- X0.1- X0.0- upper left from the Y0.11 Y0.10 Y0.9 Y0.8...
  • Page 84: Digital Input/Output Modules

    AH Mo t io n – H ar d war e M a nu a l COM COM COM COM X1.5 X1.4 X0.3 X0.2 X0.1- X0.11- X0.10- X0.0- X0.9- X0.8- Y0.11 Y0.10 Y0.9 Y0.8 X1.3 X1.2 X1.1 X1.0 X0.15 X0.14 X0.13 X0.12 X0.1+ X0.11+ X0.10+ X0.0+ X0.9+ X0.8+ 3.6 Digital Input/Output Modules 3.6.1 General Specifications ...
  • Page 85 Ch a pt er 3 Pr o duc t S pec if ic a t io ns  Digital input specifications: 120 ~ 240 VAC Model AH16AM30N-5A Specifications Number of inputs Connector type Removable terminal block Input type Digital input Input form Alternating current Input current...
  • Page 86 AH Mo t io n – H ar d war e M a nu a l Model AH32AN AH32AN AH32AN AH32AN AH32AN AH32AN AH64AN AH64AN 02T-5A 02P-5A 02T-5B 02P-5B 02T-5C 02P-5C 02T-5C 02P-5C Specifications Number of outputs Removable terminal Connector type DB37 connector MIL connector block...
  • Page 87: Profile And Dimensions

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns 3.6.2 Profile and Dimensions  Digital I/O module, 16 DI/DO, JIS removable terminal block AH16AM10N-5A, AH16AM30N-5A, AH16AR10N-5A(not supported), AH16AN01S-5A, AH16AN01R-5A, AH16AN01T-5A, AH16AN01P-5A, AH16AP11R-5A, AH16AP11T-5A, AH16AP11P-5A 16AM10N 16AM30N 16AR10N...
  • Page 88 AH Mo t io n – H ar d war e M a nu a l Number Name Description Clip Fixing the removable terminal block Set screw Fixing the module Connector Connecting the module and a backplane Projection Fixing the module Dimensions: 16A R10N 16AM10N...
  • Page 89 Ch a pt er 3 Pr o duc t S pec if ic a t io ns 32AM10N 32AN02P 32AN02T 10 11 12 10 11 12 10 11 12 10 11 12 14 15 24VDC 5mA 12~24VDC 0.1A 12~24VDC 0.1A 12~24VDC 0.1A 12~24VDC 0.1A Number...
  • Page 90 AH Mo t io n – H ar d war e M a nu a l 32AN02P 32AN02T 32AM10N 1 0 11 1 2 1 4 1 5 1 0 11 1 2 1 4 1 5 1 0 11 1 2 1 4 1 5 11 1 2 1 4 1 5...
  • Page 91 Ch a pt er 3 Pr o duc t S pec if ic a t io ns  Digital I/O module, 32 DI/DO, MIL connector AH32AM10N-5C, AH32AN02T-5C, AH32AN02P-5C 32AM10N 32AN02P 32AN02T 13 14 13 14 13 14 13 14 13 14 2 4 VD C 5 mA 12~24VDC 0.1A 12~24VDC 0.1A...
  • Page 92 AH Mo t io n – H ar d war e M a nu a l  Digital I/O module, 64 DI/DO, MILconnector AH64AM10N-5C/AH64AN02T-5C/AH64AN02P-5C 64AM10N 64AN02T 64AN02P 1 0 11 1 2 1 4 1 5 1 0 11 1 2 1 4 1 5 1 0 11 1 2 1 4 1 5...
  • Page 93 Ch a pt er 3 Pr o duc t S pec if ic a t io ns  DB37 connector, I/O extension cable, and external terminal module I/O extension cable: UC-ET010-33B (DVPACAB7C10) Number Name Description DB37 connector Connecting a digital input/output module and an external terminal module. Set screw Fixing the connector Dimensions:...
  • Page 94 AH Mo t io n – H ar d war e M a nu a l Dimensions: 50.8 Dimensions are in mm. External terminal modules for AH32AN02T-5B:  UB-10-OR32A(DVPAETB-OR32A) Number Name Description DB37 connector Connecting the external terminal module and a digital input/output module Terminals Input/Output terminals for wiring Clip...
  • Page 95 Ch a pt er 3 Pr o duc t S pec if ic a t io ns  UB-10-OT32B(DVPAETB-OT32B) Number Name Description DB37 connector Connecting the external terminal module and a digital input/output module Terminals Input/Output terminals for wiring Clip Hanging the external terminal module on a DIN rail Set screw Fixing the base...
  • Page 96 AH Mo t io n – H ar d war e M a nu a l Number Name Description DB37 connector Connecting the external terminal module and a digital input/output module Terminals Input/Output terminals for wiring Clip Hanging the external terminal module on a DIN rail Set screw Fixing the base Dimensions:...
  • Page 97 Ch a pt er 3 Pr o duc t S pec if ic a t io ns Dimensions: 50.8 Dimensions are in mm.  MIL connector, I/O extension cable, and external terminal module I/O extension cable: UC-ET010-24A( DVPACAB7A10) Number Name Description Connecting a digital input/output module and the external terminal module 40-pin IDC connector...
  • Page 98 AH Mo t io n – H ar d war e M a nu a l Number Name Description 40-pin MIL connector Connecting the external terminal module and a digital input/output module Terminals Input/Output terminals for wiring Clip Hanging the external terminal module on a DIN rail Set screw Fixing the base Dimensions:...
  • Page 99 Ch a pt er 3 Pr o duc t S pec if ic a t io ns Dimensions: 19 20 39 40 19 20 Dimensions are in cm. I/O extension cable: UC-ET010-24A (DVPACAB7A10) Number Name Description Connecting a digital input/output module and the external terminal module 40-pin IDC connector UB-10-OT32A( DVPAETB-OT32A)
  • Page 100 AH Mo t io n – H ar d war e M a nu a l Dimensions: Dimensions are in cm. External terminal modules for AH32AN02T-5C/AH64AN02T-5C Number Name Description 20-pin MIL connector Connecting the external terminal module and a digital input/output module Output LED indicator If there is an output signal, the output LED indicator is ON.
  • Page 101 Ch a pt er 3 Pr o duc t S pec if ic a t io ns Dimensions: 55.3 Dimensions are in mm. UB-10-OT32A(DVPAETB-OT32A) Dimensions: 53.6 Dimensions are in mm. External terminal module for AH32AN02P-5C/AH64AN02P-5C UB-10-OR16B(DVPAETB-OR16B) 3 - 6 9...
  • Page 102 AH Mo t io n – H ar d war e M a nu a l Dimensions: 55.3 Dimensions are in mm. UB-10-OT32A(DVPAETB-OT32A) Dimensions: 53.6 Dimensions are in mm. 3 - 7 0...
  • Page 103: Arrangement Of Input/Output Terminals

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns 3.6.3 Arrangement of Input/Output Terminals  Digital input/output modules AH16AM10N-5A AH16AM30N-5A AH16AN01S-5A 16AM10N 16AM30N 16AN01S 10 11 12 13 14 10 11 13 14 CO M0 CO M1 CO M2...
  • Page 104 AH Mo t io n – H ar d war e M a nu a l AH16AP11R-5A AH16AP11T-5A AH16AP11P-5A 16AP11R 16AP11T 16AP11P S /S S /S S /S CO M0 CO M1 2 4VD C 5m A 2 4VD C 5m A 2 4VD C 5m A 2 4VDC 0 .5 A 2 4VDC 0 .5 A...
  • Page 105 Ch a pt er 3 Pr o duc t S pec if ic a t io ns AH32AN02P-5A AH32AM10N-5B 32AN02P 32AM10N 1 0 11 1 2 0.10 0.11 1 0 11 1 2 0.12 0.13 0.14 0.15 0.10 1.10 0.11 1.11 0.12 1.12...
  • Page 106 AH Mo t io n – H ar d war e M a nu a l 1.13 1.14 1.13 1.14 1.15 1.15 AH32AM10N-5C AH32AN02T-5C 32AM10N 32AN02T 13 14 13 14 0.10 0.11 0.10 0.11 13 14 0.12 0.13 0.12 0.13 0.14 0.15 0.14...
  • Page 107 Ch a pt er 3 Pr o duc t S pec if ic a t io ns AH32AN02P-5C AH64AM10N-5C 1.15 1.14 64AM 10 N 32AN02P 1.13 1.12 1.11 1.10 10 11 12 14 15 13 14 0.10 0.11 11 12 14 15 13 14 0.12...
  • Page 108 AH Mo t io n – H ar d war e M a nu a l 3.10 3.11 3.10 3.11 3.12 3.13 3.12 3.13 3.14 3.15 3.14 3.15  DB37 connector and the external terminal module 1. External terminal module for AH32AM10N-5B: UB-10-ID32B(DVPAETB-ID32B) Terminals: Upper Lower...
  • Page 109 Ch a pt er 3 Pr o duc t S pec if ic a t io ns Lower Y0.1 Y0.3 Y0.5 Y0.7 Y0.9 Y0.11 Y0.13 Y0.15 Y1.1 Y1.3 Y1.5 Y1.7 Y1.9 Y1.11 Y1.13 Y1.15  UB-10-OR32A(DVPAETB-OR32A) Terminals: GND +24V from C2 Y10 Y11 Y12 Y13 C3 Y14 Y15 Y16 Y17 the left from...
  • Page 110 AH Mo t io n – H ar d war e M a nu a l AH series terminals: Upper Y0.0 Y0.2 Y0.4 Y0.6 Y0.8 Y0.10 Y0.12 Y0.14 Y1.0 Y1.2 Y1.4 Y1.6 Y1.8 Y1.10 Y1.12 Y1.14 UP Lower Y0.1 Y0.3 Y0.5 Y0.7 Y0.9 Y0.11 Y0.13 Y0.15 Y1.1 Y1.3 Y1.5 Y1.7 Y1.9 Y1.11 Y1.13 Y1.15 ...
  • Page 111 Ch a pt er 3 Pr o duc t S pec if ic a t io ns AH series terminals: Upper row X0.0 X0.2 X0.4 X0.6 X0.8 X0.10 X0.12 X0.14 X1.0 X1.2 X1.4 X1.6 X1.8 X1.10 X1.12 X1.14 S/S Lower row X0.1 X0.3 X0.5 X0.7 X0.9 X0.11 X0.13 X0.15 X1.1 X1.3 X1.5 X1.7 X1.9 X1.11 X1.13 X1.15 S/S 2.
  • Page 112 AH Mo t io n – H ar d war e M a nu a l Terminals: Upper Y36 +24V +24V Lower Y37 GND GND AH series terminals: Upper Y0.0 Y0.2 Y0.4 Y0.6 Y0.8 Y0.10 Y0.12 Y0.14 Y1.0 Y1.2 Y1.4 Y1.6 Y1.8 Y1.10 Y1.12 Y1.14 +24V +24V Lower Y0.1 Y0.3 Y0.5 Y0.7 Y0.9 Y0.11 Y0.13 Y0.15 Y1.1 Y1.3 Y1.5 Y1.7 Y1.9 Y1.11 Y1.13 Y1.15 GND GND ...
  • Page 113: Analog Input/Output Modules

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns 3.7 Analog Input/Output Modules 3.7.1 General Specifications  AH04AD-5A/AH08AD-5A/AH08AD-5B/AH08AD-5C Electrical specifications Module name AH04AD-5A AH08AD-5A AH08AD-5B AH08AD-5C Number of inputs Analog-to-digital Voltage Voltage Voltage input Current input conversion...
  • Page 114 AH Mo t io n – H ar d war e M a nu a l Analog-to-digital Voltage input conversion Hardware input range -20.2 mA~20.2 mA -0.2 mA~20.2 mA 3.8 mA~20.2 mA Operating error (Room temperature) (The number of input ±0.1% currents which are averaged is 100.)
  • Page 115 Ch a pt er 3 Pr o duc t S pec if ic a t io ns Digital-to-analog Voltage output conversion output voltages which are averaged is 100.) Operating error (Full temperature range) (The number of ±0.04% output voltages which are averaged is 100.) Linearity error ±0.004%...
  • Page 116 AH Mo t io n – H ar d war e M a nu a l Module name AH06XA-5A Number of inputs Number of outputs Analog-to-digital Voltage input/Current input/Voltage output/Current output conversion Supply voltage 24 VDC (20.4 VDC~28.8 VDC) (-15%~+20%) Connector type Removable terminal block Conversion time...
  • Page 117 Ch a pt er 3 Pr o duc t S pec if ic a t io ns Hardware input -20.2 mA~20.2 mA -0.2 mA~20.2 mA 3.8 mA~20.2 mA range Operating error (Room temperature) (The number of ±0.1% input currents which are averaged is 100.) Operating error (Full temperature...
  • Page 118: Profiles And Dimensions

    AH Mo t io n – H ar d war e M a nu a l Permissible load 1 kΩ~2 MΩ: ±10 V and 0 V~10 V ≧500 Ω: 1 V~5 V impedance Digital-to-analog Current output conversion Rated output range 0 mA~20 mA 4 mA~20 mA Hardware output...
  • Page 119 Ch a pt er 3 Pr o duc t S pec if ic a t io ns  AH08AD-5A/AH08DA-5A 08DA R U N E RR O R V O0 V O4 V O1 V O5 V O2 V O6 V O3 V O7 Description Number...
  • Page 120 AH Mo t io n – H ar d war e M a nu a l Dimensions: AH04AD-5A/AH08AD-5B/AH08AD-5C/AH04DA-5A/AH08DA-5B/AH08DA-5C/AH06XA-5A Dimensions are in mm. AH08AD-5A/AH08DA-5A 123.4 Dimensions are in mm. 3 - 8 8...
  • Page 121: Arrangement Of Input/Output Terminals

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns 3.7.3 Arrangement of Input/Output Terminals AH04AD-5A AH08AD-5A AH08AD-5B 04AD 08AD 08AD RU N RU N E RROR E RRO R ERROR -10~+10V -10~+10V -10~+10V -20~+20mA -20~+20mA...
  • Page 122 AH Mo t io n – H ar d war e M a nu a l AH08DA-5B AH08DA-5C AH06XA-5A 08DA 06XA 08DA ERROR ERROR ERROR ± 10V, ± 20mA 0/4~20m A -10~+10V ± 10V,0/4~20mA 3 - 9 0...
  • Page 123: Temperature Measurement Modules

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns 3.8 Temperature Measurement Modules 3.8.1 General Specifications  AH04PT-5A Electrical specifications Number of analog inputs Three-wire configuration: Pt100/Ni100/Pt1000/Ni1000 sensor, and 0~300 Ω input Applicable sensor impedance Two-wire/Four-wire configuration: Pt100/Ni100/Pt1000/Ni1000 sensor, and 0~300 Ω...
  • Page 124 AH Mo t io n – H ar d war e M a nu a l impedance Pt100: DIN 43760-1980 JIS C1604-1989; 100 Ω 3850 PPM/°C Pt1000: DIN EN60751; 1 kΩ 3850 PPM/°C Ni100/Ni1000: DIN 43760 Supply voltage 24 VDC (20.4 VDC~28.8 VDC) (-15%~+20%) Connector type Removable terminal block The error is ±1°C of a Pt100/Pt1000/Ni100/Ni1000 sensor’s temperature.
  • Page 125: Profiles And Dimensions

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns Conversion time 200 ms/channel An analog circuit is isolated from a digital circuit by a digital integrated circuit/an optocoupler, and the analog channels are isolated from one another by optocouplers. Isolation between a digital circuit and a ground: 500 VDC Isolation between an analog circuit and a ground: 500 VDC Isolation...
  • Page 126 AH Mo t io n – H ar d war e M a nu a l Number Name Description Error status of the module ON: A serious error occurs in the module. ERROR LED indicator OFF: The module is normal. Blink: A slight error occurs in the module.
  • Page 127 Ch a pt er 3 Pr o duc t S pec if ic a t io ns  AH08PTG-5A Number Name Description Model name Model name of the module Operating status of the module RUN LED indicator ON: The module is running. OFF: The module stops running.
  • Page 128 AH Mo t io n – H ar d war e M a nu a l Dimensions: 08PTG E RROR O0+ I0+ O7+ I7+ RTD 2/ 3/ 4 W IR E 123.4 Dimensions are in mm. 3 - 9 6...
  • Page 129: Arrangement Of Input/Output Terminals

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns 3.8.3 Arrangement of Input/Output Terminals AH04PT-5A AH04TC-5A 04PT 04TC ERROR ERROR Thermocouple 2/3/4-WIRE J,K,R,S,T,E,N AH08TC-5A AH08PTG-5A 08PTG 08TC E RROR ERROR O0+ I0+ O7+ I7+ Thermocouple J,K,R,S,T,E,N...
  • Page 130: Network Modules

    500 VDC Connector Removable connector (5.08 mm) It is suggested that you use the Delta standard cables TAP-CB01 and TAP-CB02. Communication cable The communication cable used should be away from the power cable used, and the shielded cables used should be connected to the ground.
  • Page 131: Profiles And Dimensions

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns Electrical specifications Specifications Supply voltage A CPU module supplies 24 VDC (-15%~20%) power through an internal bus. Electric energy 1.7 W consumption Insulation voltage 500 V 3.9.2 Profiles and Dimensions ...
  • Page 132 AH Mo t io n – H ar d war e M a nu a l Number Name Description port. Blinking: The data is being reveived through the RS-485/RS422 port. RX1/RX2 LED indicator (orange) OFF: The data is not being reveived through the RS-485/RS422 port.
  • Page 133 Ch a pt er 3 Pr o duc t S pec if ic a t io ns  AH10COPM-5A 10COPM E RROR Node Address DR 2 DR 1 DR 0 IN 0 CAN+ SHLD CAN- Number Name Description Model name Model name of the module Address knobs For setting an address...
  • Page 134 AH Mo t io n – H ar d war e M a nu a l  CANopen communication connector A CANopen connector is connected to a CANopen network. Please wire AH10COPM-5A by using the connector attached to AH10COPM-5A. Signal Description Reserved CAN+...
  • Page 135: Arrangement Of Input/Output Terminals

    Ch a pt er 3 Pr o duc t S pec if ic a t io ns IN 0 Reserved Points for attention: 1. After you change the communication speed at which AH10COPM-5A is connected to a CANopen network, you have to power AH10COPM-5A again, otherwise the change will not take effect.
  • Page 136: Dummy Module

    AH Mo t io n – H ar d war e M a nu a l 3.10 Dummy Module 3.10.1 Profiles and Dimensions  Dummy module AHASP01-5A Number Name Description Label Nameplate Set screw Fixing the module Connector Connecting the module and a backplane Projection Fixing the module Dimensions:...
  • Page 137: Chapter 4 Installation And Wiring

    Chapter 4 Installation and Wiring Table of Contents Quick Review before Installation ..............4-3 4.1.1 AH Motion Hardware Components ..............4-3 Points to Note on Installation ..............4-7 Installation ....................4-7 4.3.1 CPU Rack Installation in a Control Panel ............4-7 4.3.2 Mounting a Backplane ................
  • Page 138 4.8.5 Wiring AH16AN01T-5A ................4-68 4.8.6 Wiring AH16AN01P-5A ................4-69 4.8.7 Wiring AH16AP11R-5A ................4-70 4.8.8 Wiring AH16AP11T-5A ................4-71 4.8.9 Wiring AH16AP11P-5A ................4-72 4.8.10 Wiring AH32AM10N-5A ................4-73 4.8.11 Wiring AH32AM10N-5B ................4-74 4.8.12 Wiring AH32AM10N-5C ................4-75 4.8.13 Wiring AH32AN02T-5A ................4-76 4.8.14 Wiring AH32AN02T-5B ................4-77 4.8.15 Wiring AH32AN02T-5C ................4-78 4.8.16...
  • Page 139: Quick Review Before Installation

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.1 Quick Review before Installation Before you start the installation and wiring of AH Motion system, we suggest that you review your actual application and have a clear idea of the required components in your system.
  • Page 140 AH Mo t io n – H ar d war e M a nu a l Power supply modules A power supply module functions to convert alternating current to direct current, or directly provides direct current. It provides power for the modules installed on it. A Motion backplane must `be assigned a power supply module. A power supply module has to be installed on the left-most side of a backplane.
  • Page 141 (Four axes: 1 MHz; Two axes: 200 kHz) AH15PM-5A Four-axis pulse train motion control module (1 MHz ) AH20MC-5A Twelve-axis DMCNET (Delta Motion Control Network) motion control module (10 Mbps) Digital input/output modules: AH16AM10N-5A 24 VDC, 5 mA, 16 inputs, Terminal block...
  • Page 142 AH Mo t io n – H ar d war e M a nu a l -10~+10 V, 0~10 V, -5~+5 V, 0/1~5 V, 0/4~20 mA, or -20~+20 mA Eight-channel analog input module AH08AD-5A 16-bit resolution -10~+10 V, 0~10 V, -5~+5 V, 0/1~5 V, 0/4~20 mA, or -20~+20 mA Eight-channel analog input module AH08AD-5B 16-bit resolution...
  • Page 143: Points To Note On Installation

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.2 Points to Note on Installation  An AH Motion system only supports the horizontal installation, and a power supply module has to be installed on the left-most side of a backplane.
  • Page 144 AH Mo t io n – H ar d war e M a nu a l Mount the backplane on a plane by means of M5 screws, as illustrated below. To fix the backplane, you need to evaluate the length of a screw, the size of a thread, and whether to use a nut according to the actual condition of the plane unless there are specific specifications for a screw which are indicated in the pictures below.
  • Page 145 Ch a pt er 4 Ins t al l at i o n an d W ir in g 3. Install the backplane on a DIN rail. Step 1: Press the hook in the direction indicated by the arrow. Step 2: Mount the DIN rail clips onto a DIN rail. Step 3: Pull the hook to fix the clips and the DIN rail.
  • Page 146: Installing A Module

    AH Mo t io n – H ar d war e M a nu a l 4.3.3 Installing a Module Insert a module into a slot, make sure that the module is installed on the backplane properly, and tighen the the screw, as illustrated below.
  • Page 147: Installing A Removable Terminal Block

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.3.4 Installing a Removable Terminal Block  Installation 1. Align a terminal block with the printed circuit board, and press it into the module. Type 1 Type 2 2.
  • Page 148 AH Mo t io n – H ar d war e M a nu a l Type 1 Type 2  Removal 1. Pull the clip in the direction indicated by the arrow. For high-definition terminals(Type 2), a flat head screw driver is required to loose the screws on both ends.
  • Page 149 Ch a pt er 4 Ins t al l at i o n an d W ir in g 2. Pull up the clip. High-definition terminals(Type 2) can be pull out directly. Type 1 Type 2 3. The terminal block is removed. Type 1 Type 2 4 - 1 3...
  • Page 150: Installing An External Terminal Module

    AH Mo t io n – H ar d war e M a nu a l 4.3.5 Installing an External Terminal Module  Installation One side of an external terminal module has to be fixed first. Press the terminal module in the direction indicated by arrow 1, and make sure that the groove is combined with the DIN rail.
  • Page 151: Installing And Removing A Memory Card

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.3.7 Installing and Removing a Memory Card  Formatting of a Memory Card A memory card needs to be formatted before the first use on an AH Motion CPU module. Make sure the file system you use on formatting the SD card is FAT32.
  • Page 152: Points To Note About Wiring

    AH Mo t io n – H ar d war e M a nu a l memory card has mistake-proofing design. If it is inserted in the wrong direction, it can not be pushed downward. This is to prevent the CPU module from being damaged. The correct way to insert the memory card is shown below. ...
  • Page 153 Ch a pt er 4 Ins t al l at i o n an d W ir in g The improper connections will result in a short circuit, a fire accident, or erroneous operation.  Tighten the terminal screws with the specified torque. If the terminal screws are loose, a short circuit, a fire accident, or erroneous operation will occur.
  • Page 154: Wiring Power Supply Modules

    AH Mo t io n – H ar d war e M a nu a l Note The 110 V/220 V power cable and the 24 VDC power cable should be thick cables. (The area of the cross-section of the cable is 2 mm , and the diameter of the cable is 14 AWG.) Be sure to twist the power cables at terminal screws.
  • Page 155: Ground

    Ch a pt er 4 Ins t al l at i o n an d W ir in g Isolating transformer 24 V DC powe r AHPS15-5A s upply AC power supply 100-240 V I/O equipment Another piec e of equipment The 110 VAC cable, the 220 VAC cable, and the 24 VDC cable should be twisted, and connected to a module within a short distance.
  • Page 156 AH Mo t io n – H ar d war e M a nu a l *1. 24V on the external power supply is connected to VS+ and VS- on the power supply module. VS+ and VS- can be used to detect whether the voltage of the external power supply is stable. *2.
  • Page 157 Ch a pt er 4 Ins t al l at i o n an d W ir in g  Safety wiring: The PLC controls many devices, and the activity of any device affects the activity of other devices. If any device breaks down, the whole automatic control system goes out of control, and the danger occurs.
  • Page 158: Power Consumption

    AH Mo t io n – H ar d war e M a nu a l  Connecting a DC power cable *1. 24V on the external power supply is connected to VS+ and VS- on the power supply module. VS+ and VS- can be used to detect whether the voltage of the external power supply is stable.
  • Page 159 Ch a pt er 4 Ins t al l at i o n an d W ir in g Products Model name Internal power consumption External power consumption AH02HC-5A 2.4 W AH04HC-5A 2.4 W AH05PM-5A 2.7 W Motion control module AH10PM-5A 2.7 W AH15PM-5A...
  • Page 160: Wiring Ah Motion Cpu Modules

    AH Mo t io n – H ar d war e M a nu a l Products Model name Internal power consumption External power consumption measurement module AH08PTG-5A 0.7W AH04TC-5A 1.5 W AH08TC-5A 1.5 W AH10SCM-5A 1.2 W Network module AH10COPM-5A 0.8 W 4.6 Wiring AH Motion CPU Modules...
  • Page 161 Ch a pt er 4 Ins t al l at i o n an d W ir in g General Specifications AHxxEMC-5A Remark Timer [T] 2048 (T0~T2047) Counter [C] 2048 (C0~C2047) HC: 64 (HC0~HC63) 32-bit counter [HC/AC] AC: 56 (AC0~ AC55) (AHxxEMC) D device (bit): 1048576 (D0.0~D65535.15) Data register [D] D device (word): 65536 (D0~D65535)
  • Page 162 AH Mo t io n – H ar d war e M a nu a l Rated input Response Terminal Description characteristic Current Voltage  High-speed capture: The terminals can function as trigger signals for high-speed captures. 1. Differential input terminals. 2.
  • Page 163: Wiring Ahxxemc-5A

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.6.2 Wiring AHxxEMC-5A  External devices for AHxxEMC-5A  MDR36 connector Function Function Y0.11 Y0.10 Y0.9 Y0.8 X1.3 X1.5 X1.2 X1.1 X1.4 X1.0 X0.15...
  • Page 164 AH Mo t io n – H ar d war e M a nu a l X0.8- X0.8+  USB port Function VBUS (4.4–5.25 V) D− Ground Ground  EtherNet/IP port Signal Description Transmitting data (positive pole) Transmitting data (negative pole) Receiving data (positive pole) Receiving data...
  • Page 165 Ch a pt er 4 Ins t al l at i o n an d W ir in g Wiring the Differential Input Terminals The direct-current signals in voltage 5 V can pass through the high-speed input terminals X0.0+~X0.1+, X0.0-~X0.1-, X0.8+~X0.11+, and X0.8-~X0.11- on AHxxEMC-5A.
  • Page 166 AH Mo t io n – H ar d war e M a nu a l A bulb (incandescent lamp) is used as a DC load. A thermistor is connected in series to absorb the surge current which occurs when the load is ON. AHxxEMC-5A ...
  • Page 167: Wiring Motion Control Modules

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.7 Wiring Motion Control Modules 4.7.1 Specifications of Inputs and Outputs  AH02HC-5A Specifications Number of channels 2 channels Input CH0: X0.8+, X0.8-, X0.9+, and X0.9- (differential CH1: X0.10+, X0.10-, X0.11+, and X0.11- input)
  • Page 168 AH Mo t io n – H ar d war e M a nu a l Specifications Four times the frequency of A/B-phase inputs (two phases and two inputs) Signal level 5~24 VDC Maximum frequency of The maximum frequency is 200 kHz. counting The number of sampled pulses is in the range of -200000 to 200000.
  • Page 169 Ch a pt er 4 Ins t al l at i o n an d W ir in g Specifications Output Servo output Y0.0+, Y0.0-, Y0.2+, Y0.2-, Y0.1+, Y0.1-, Y0.3+, Y0.3-, Y0.8, and Y0.9 signal signal External communication port Mini USB port Number of basic instructions Number of applied instructions...
  • Page 170 AH Mo t io n – H ar d war e M a nu a l Rated input Response Terminal Description characteristic Current Voltage the A-phase output temrinals for axis 2.  Y0.1+ and Y0.1- are the B-phase output terminals for axis 1. Y0.3+ and Y0.3- are the B-phase output terminals for axis 2.
  • Page 171 Ch a pt er 4 Ins t al l at i o n an d W ir in g Description of the terminals Rated input Response Terminal Description characteristic Current Voltage 1. Differential input temrinals. 2. The functions of the terminals: ...
  • Page 172 AH Mo t io n – H ar d war e M a nu a l Rated input Response Terminal Description characteristic Current Voltage output for axis 5, and Y0.10 is the A-phase output for axis 6. Y0.9 is the B-phase output for axis 5, and Y0.11 is the B-phase output for axis 6.
  • Page 173 Ch a pt er 4 Ins t al l at i o n an d W ir in g AH15PM-5A X0.10, X0.11, X0.12, X0.13, X0.14, X0.15, X1.0, X1.1, X1.2, X1.3, X1.4, X1.5 Output Servo output Y0.0+, Y0.0-, Y0.2+, Y0.2-, Y0.4+, Y0.4-, Y0.6+, Y0.6-, Y0.1+, Y0.1-, Y0.3+, Y0.3-, signal signal Y0.5+, Y0.5-, Y0.7+, Y0.7-, Y0.8, Y0.9, Y0.10, Y0.11...
  • Page 174 AH Mo t io n – H ar d war e M a nu a l Rated input Response Terminal Description characteristic Current Voltage are the B-phase input terminals for counter 0.  High-speed capture: The terminals can function as trigger signals for high-speed captures.
  • Page 175 CPU module. Four module hundred data registers at most can be involved in the data exchange. Delta high-speed motion control system DMCNET (Delta Motion Control Network) Motor control The response time is one millisecond.
  • Page 176 AH Mo t io n – H ar d war e M a nu a l Rated input Response Terminal Description characteristic Current Voltage Differential input terminals. The functions of the terminals:  High-speed count:  The terminals are the RESET input terminals X0.0+, X0.0-, for counter 0~counter 5.
  • Page 177: Wiring Ah02Hc-5A And Ah04Hc-5A

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.7.2 Wiring AH02HC-5A and AH04HC-5A  External devices for AH02HC-5A  Terminals on AH02HC-5A Function Function Terminal Terminal Count Count X0.8+ CntA0+ X0.0+ Rst0+...
  • Page 178 AH Mo t io n – H ar d war e M a nu a l  External devices for AH04HC-5A  Connector on AH04HC-5A Function Function Terminal Terminal Count Count COM3 Y0.11 Out3 COM2 Y0.10 Out2 COM1 Y0.9 Out1 COM0 Y0.8 Out0...
  • Page 179 Ch a pt er 4 Ins t al l at i o n an d W ir in g External Wiring 1. A PNP encoder is used. PNP encoder h gh speed count er module 04HC-5A Shielded cable A 相 Y0.
  • Page 180 AH Mo t io n – H ar d war e M a nu a l Wiring the Differential Input Terminals The direct-current signals ranging in voltage from 5 V to 24 V can pass through the high-speed input terminals X0.0+~X0.1+, X0.0-~X0.1-, X0.8+~X0.11+, and X0.8-~X0.11- on AH02HC-5A, and the high-speed input terminals X0.0+~X0.3+, X0.0-~X0.3-, X0.8+~X0.15+, and X0.8-~X0.15- on AH04HC-5A.
  • Page 181: Wiring Ah05Pm-5A, Ah10Pm-5A, And Ah15Pm-5A

    Ch a pt er 4 Ins t al l at i o n an d W ir in g A bulb (incandescent lamp) is used as a DC load. A thermistor is connected in series to absorb the surge current which occurs when the load is ON. ...
  • Page 182 AH Mo t io n – H ar d war e M a nu a l  Terminals on AH05PM-5A Function Function Terminal Terminal Pulse Count Pulse Count Y0.1+ X0.0 Rst0 Y0.1- X0.1 Y0.2+ X0.8 MPGA CntA0 Y0.2- X0.9 MPGB CntB0 Y0.3+ X0.12...
  • Page 183 Ch a pt er 4 Ins t al l at i o n an d W ir in g  Connector on AH10PM-5A Function Function Terminal Terminal Pulse Count Pulse Count COM3 Y0.11 CLR3/B5 COM2 Y0.10 CLR2/A5 COM1 Y0.9 CLR1/B4 COM0 Y0.8 CLR0/A4...
  • Page 184 AH Mo t io n – H ar d war e M a nu a l  External devices for AH15PM-5A 4 - 4 8...
  • Page 185 Ch a pt er 4 Ins t al l at i o n an d W ir in g  Connector on AH15PM-5A Function Function Terminal Terminal Pulse Count Pulse Count Y0.11 CLR3 Y0.10 CLR2 Y0.9 CLR1 Y0.8 CLR0 Y0.7+ Y0.7- Y0.6+ Y0.6-...
  • Page 186 AH Mo t io n – H ar d war e M a nu a l Wiring Input Terminals The input signal is the direct-current power input. Sinking and sourcing are the current driving capability of a circuit. They are defined below. ...
  • Page 187 Ch a pt er 4 Ins t al l at i o n an d W ir in g  Wiring the differential input terminals The direct-current signals ranging in voltage from 5-24 VDC can pass through the high-speed input terminals X0.0+~X0.3+ and X0.0-~X0.3- on AH10PM-5A, and X0.0+~X0.3+, X0.0-~X0.3-, X0.8+~X0.9+, and X0.8-~X0.9- on AH15PM-5A.
  • Page 188 AH Mo t io n – H ar d war e M a nu a l    Direct-current power supply Emergency stop Fuse The output terminals of a transistor module are open-collector output terminals. If Y0.8 is a pulse train output terminal of a transistor module, the output current passing through its output pull-up resistor must be greater than 0.1 A to ensure that the transistor module operates normally.
  • Page 189 Ch a pt er 4 Ins t al l at i o n an d W ir in g  Wiring differential output terminals on AH05PM-5A / AH10PM-5A / AH15PM-5A, and an ASDA-B series AC servo drive AC se rvo dr ive Y 0.2 + /P LS 2 1 Y 0.2 -...
  • Page 190 AH Mo t io n – H ar d war e M a nu a l Wiring AH10PM-5A and an Inferior Servo Drive  Wiring AH10PM-5A and a Delta ASDA-A series AC servo drive Delta servo driv e Delta servo driv e...
  • Page 191 Ch a pt er 4 Ins t al l at i o n an d W ir in g  Wiring AH10PM-5A and a Panasonic MINAS series servo drive Panasonic serv o dr ive ser ies MINAS PULS1 Y0.0+ PULS2 Y0.0- SIGN1 Y0.1+...
  • Page 192 AH Mo t io n – H ar d war e M a nu a l  Wiring AH10PM-5A and an Yaskawa servo drive Ya skawa ser vo d ri ve SGDV Y0.0+ P L S series Y0.0- /P L S Y0.1+ S IGN S IGN...
  • Page 193 Ch a pt er 4 Ins t al l at i o n an d W ir in g  Wiring AH10PM-5A and a Mitsubishi MJR2 series servo drive MITSUBIS HI se rvo drive MR J2 se ri es Y0.0+ Y0.0- X 0 .10 Y0.1+...
  • Page 194 AH Mo t io n – H ar d war e M a nu a l  Wiring AH10PM-5A and a Fuji servo drive FUJI servo dri ve Y0.0+ Y0.0- * CA Y0.1+ Y0.1- * CB Y0.8 FUJI servo dri ve Y0.2+ * CA Y0.2-...
  • Page 195: Wiring Ah20Mc-5A

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.7.4 Wiring AH20MC-5A  External devices for AH20MC-5A  Connector on AH20MC-5A Function Function Terminal Terminal Pulse Count Pulse Count COM3 Y0.11 Out3 COM2...
  • Page 196 AH Mo t io n – H ar d war e M a nu a l Wiring the Differential Input Terminals The direct-current signals ranging in voltage from 5-24 VDC can pass through the high-speed input terminals X0.0+~X0.3+, X0.0-~X0.3-, X0.8+~X0.15+, and X0.8-~X0.15- on AH20MC-5A. The frequency of input signals can be up to 200 kHz.
  • Page 197: I/O Extension Cables And External Terminal Modules

    Ch a pt er 4 Ins t al l at i o n an d W ir in g A bulb (incandescent lamp) is used as a DC load. A thermistor is connected in series to absorb the surge current which occurs when the load is ON.
  • Page 198 AH Mo t io n – H ar d war e M a nu a l 3. External terminal module for AHxxEMC-5A: UB-10-IO22C or DVPAETB-IO22C COM COM COM COM X1.5 X1.4 X0.3 X0.2 X0.1- X0.11- X0.10- X0.0- X0.9- X0.8- Y0.11 Y0.10 Y0.9 Y0.8 X1.3 X1.2...
  • Page 199 Ch a pt er 4 Ins t al l at i o n an d W ir in g UB-10-IO34C or 5. External terminal module for AH15PM-5A: DVPAETB-IO34C from the Y0.11 Y0.9 COM Y0.7- Y0.6- Y0.5- Y0.4- Y0.3- Y0.2- Y0.1- Y0.0- X1.5 X1.3 X1.1...
  • Page 200: Wiring Digital Input/Output Modules

    AH Mo t io n – H ar d war e M a nu a l 4.8 Wiring Digital Input/Output Modules The wiring of digital input/output modules is illustrated simply in this section. The simplistic wiring diagrams below also illustrate how the power supplies are connected to S/S, UP, ZP and COM. If you want to get more information about the wiring of digital input/output terminals, you can refer to section 4.9 in this manual.
  • Page 201: Wiring Ah16Am30N-5A

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.8.2 Wiring AH16AM30N-5A Input form Alternating current Input current 120 VAC, 4.5 mA; 240 VAC, 9 mA 16AM30N 10 11 13 14 120/240VAC 4.5/9mA 4 - 6 5...
  • Page 202: Wiring Ah16An01S-5A

    AH Mo t io n – H ar d war e M a nu a l 4.8.3 Wiring AH16AN01S-5A Output type TRIAC-S Voltage specifications 120/240 VAC, 0.5 A 16AN01S COM0 COM1 COM2 COM3 240VAC 0.5A 4 - 6 6...
  • Page 203: Wiring Ah16An01R-5A

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.8.4 Wiring AH16AN01R-5A Output type Relay-R Voltage specifications 24 VDC, 240 VAC, 2 A 16AN01R COM0 COM1 COM2 COM3 24VDC /240VAC 2A 4 - 6 7...
  • Page 204: Wiring Ah16An01T-5A

    AH Mo t io n – H ar d war e M a nu a l 4.8.5 Wiring AH16AN01T-5A Output type Transistor-T (sinking) Voltage specifications 12~24 VDC, 0.5 A 16AN01T 14 15 12~24VDC 0.5A 4 - 6 8...
  • Page 205: Wiring Ah16An01P-5A

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.8.6 Wiring AH16AN01P-5A Output type Transistor-P (sourcing) Voltage specifications 12~24 VDC, 0.5 A 16AN01P 12~24VDC 0.5A 4 - 6 9...
  • Page 206: Wiring Ah16Ap11R-5A

    AH Mo t io n – H ar d war e M a nu a l 4.8.7 Wiring AH16AP11R-5A Input form Direct current (sinking or sourcing) Input current 24 VDC, 5 mA Output type Relay-R Voltage specifications 24 VDC, 240 VAC, 2 A 16AP11R COM0 COM1...
  • Page 207: Wiring Ah16Ap11T-5A

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.8.8 Wiring AH16AP11T-5A Input form Direct current (sinking or sourcing) Input current 24 VDC, 5 mA Output type Transistor-T (sinking) Voltage specifications 12~24 VDC, 0.5 A 16AP11T 24VDC 5mA...
  • Page 208: Wiring Ah16Ap11P-5A

    AH Mo t io n – H ar d war e M a nu a l 4.8.9 Wiring AH16AP11P-5A Input form Direct current (sinking or sourcing) Input current 24 VDC, 5 mA Output type Transistor-P (sourcing) Voltage specifications 12~24 VDC, 0.5 A 16AP11P 24VDC 5mA 24VDC 0.5A...
  • Page 209: Wiring Ah32Am10N-5A

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.8.10 Wiring AH32AM10N-5A Input form Direct current (sinking or sourcing) Input current 240VDC, 5 mA 32AM10N 10 11 12 10 11 12 1.10 0.10 0.11...
  • Page 210: Wiring Ah32Am10N-5B

    AH Mo t io n – H ar d war e M a nu a l 4.8.11 Wiring AH32AM10N-5B Input form Direct current (sinking or sourcing) Input current 24 VDC, 5 mA 32AM10N 10 11 12 10 11 12 0.10 0.11 0.12 0.13...
  • Page 211: Wiring Ah32Am10N-5C

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.8.12 Wiring AH32AM10N-5C Input form Direct current (sinking or sourcing) Input current 24 VDC, 5 mA 32AM10N 13 14 13 14 0.11 0.10 0.13...
  • Page 212: Wiring Ah32An02T-5A

    AH Mo t io n – H ar d war e M a nu a l 4.8.13 Wiring AH32AN02T-5A Output type Transistor-T (sinking) Voltage specifications 12~24 VDC, 0.1 A 32AN02T 10 11 12 10 11 12 14 15 0.10 1.10 0.11 1.11 0.12...
  • Page 213: Wiring Ah32An02T-5B

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.8.14 Wiring AH32AN02T-5B Output type Transistor-T (sinking) Voltage specifications 12~24 VDC, 0.1 A 32AN02T 10 11 12 10 11 12 0.10 0.11 0.12 0.13...
  • Page 214: Wiring Ah32An02T-5C

    AH Mo t io n – H ar d war e M a nu a l Wiring the external terminal module UB-10-OR32A: Output type Relay-R Voltage specifications 250 VAC, below 30VDC 4.8.15 Wiring AH32AN02T-5C Output type Transistor-T (sinking) Voltage specifications 12~24 VDC, 0.1 A 4 - 7 8...
  • Page 215 Ch a pt er 4 Ins t al l at i o n an d W ir in g Wiring the external terminal module UB-10-OT32A: Output type Transistor-T (sinking) Voltage specifications 12~24 VDC, 0.1 A Wiring the external terminal module UB-10-OR16A: Output type Relay-R Voltage specifications...
  • Page 216: Wiring Ah32An02P-5A

    AH Mo t io n – H ar d war e M a nu a l 4.8.16 Wiring AH32AN02P-5A Output type Transistor-P (sourcing) Voltage specifications 12~24 VDC, 0.1 A 32AN02P 0.10 1.10 0.11 1.11 0.12 1.12 0.13 1.13 0.14 1.14 0.15 1.15 12~24VDC 0.1A...
  • Page 217: Wiring Ah32An02P-5B

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.8.17 Wiring AH32AN02P-5B Output type Transistor-P (sourcing) Voltage specifications 12~24 VDC, 0.1 A 32AN02P 10 11 12 14 15 11 12 14 15 0.10 0.11...
  • Page 218: Wiring Ah32An02P-5C

    AH Mo t io n – H ar d war e M a nu a l Wiring the external terminal module UB-10-OR32B: Output type Relay-R Voltage specifications 250 VAC, below 30VDC 4.8.18 Wiring AH32AN02P-5C Output type Transistor-P (sourcing) Voltage specifications 12~24 VDC, 0.1 A 4 - 8 2...
  • Page 219 Ch a pt er 4 Ins t al l at i o n an d W ir in g Wiring the external terminal module UB-10-OT32A: Output type Transistor-P (sourcing) Voltage specifications 12~24 VDC, 0.1 A Wiring the external terminal module UB-10-OR16B: Output type Relay-R Voltage specifications...
  • Page 220: Wiring Ah64Am10N-5C

    AH Mo t io n – H ar d war e M a nu a l 4.8.19 Wiring AH64AM10N-5C Input form Direct current (sinking or sourcing) Input current 24 VDC, 5 mA 64AM10N 10 11 12 14 15 11 12 14 15 1.15 1.14...
  • Page 221: Wiring Ah64An02T-5C

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.8.20 Wiring AH64AN02T-5C Output type Transistor-T (sinking) Voltage specifications 12~24 VDC, 0.1 A 64AN02T 10 11 12 14 15 1.15 1.14 11 12 14 15 1.12...
  • Page 222: Wiring Ah64An02P-5C

    AH Mo t io n – H ar d war e M a nu a l Wiring the external terminal module UB-10-OR16A: Output type Relay-R Voltage specifications 250 VAC, below 30VDC 4.8.21 Wiring AH64AN02P-5C Output type Transistor-P (sourcing) Voltage specifications 12~24 VDC, 0.1 A 4 - 8 6...
  • Page 223: Wiring Digital Input/Output Terminals

    Ch a pt er 4 Ins t al l at i o n an d W ir in g Wiring the external terminal module UB-10-OT32A: Output type Transistor-P (sourcing) Voltage specifications 12~24 VDC, 0.1 A Wiring the external terminal module UB-10-OR16B: Output type Relay-R Voltage specifications...
  • Page 224 AH Mo t io n – H ar d war e M a nu a l Relay Type  NPN(Sink) X0.0 Internal circuit 24VDC  PNP(Source) X0.0 Internal circuit 24VDC Open-collector Input Type  Sinking (NPN transistor whose collector is open) X0.0 Internal circuit...
  • Page 225 Ch a pt er 4 Ins t al l at i o n an d W ir in g Two-wire Proximity Switch Please use the two-wire proximity switch whose leakage current I is less than 1.5 mA when the switch is OFF. If the leakage current is larger than 1.5 mA, please connect the divider resistance Rb gotten from the formula below.
  • Page 226: Wiring Digital Output Terminals

    AH Mo t io n – H ar d war e M a nu a l Optoelectronic Switch  NPN(Sink) X0.0 Internal Above circuit 15 V DC 24VDC Optoelectronic switch  PNP(Source) X0.0 Internal Above 15 V DC circuit 24VDC Optoelectronic switch Voltage Input (120~240 VAC) X0.0...
  • Page 227 Ch a pt er 4 Ins t al l at i o n an d W ir in g 2. Transistor output NP N tra nsi stor ou tpu t (si nki ng ) Y0 .0 L oa d th ro ug h DC p owe r su pp ly wh ich the di re ct cu rr en t flo ws...
  • Page 228 AH Mo t io n – H ar d war e M a nu a l  Relay output circuit ① Direct-current power supply ② Emergency stop: An external switch is used. Fuse: To protect the output circuit, a fuse having a breaking capacity in the range of 5 A to 10 A is connected to ③...
  • Page 229 Ch a pt er 4 Ins t al l at i o n an d W ir in g A bulb (incandescent lamp) is used as a DC load. A thermistor is connected in series to absorb the surge current which occurs when the load is ON. V DC power supply ⑦...
  • Page 230 AH Mo t io n – H ar d war e M a nu a l The output terminals of a transistor module are open-collector output terminals. If Y0.0/Y0.1 is a pulse train output terminal of a transistor module, the output current passing through its output pull-up resistor must be greater than 0.1 A to ensure that the transistor module operates normally.
  • Page 231 Ch a pt er 4 Ins t al l at i o n an d W ir in g Y0.2 can not be connected to a power supply directly. It must be connected to a load. NP N tra nsi stor ou tpu t (si nki ng ) Y0 .2 DC p owe r su pp ly ⑥...
  • Page 232 AH Mo t io n – H ar d war e M a nu a l An electromagnetic contactor is used as an AC load. A resistor and a capacitor are connected in parallel to absorb the surge voltage which occurs when the load is OFF. ⑤...
  • Page 233: Wiring Analog Input/Output Modules

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.10 Wiring Analog Input/Output Modules Definition of 2/3/4-wire connection:  2/3-wire connection(passive sensors): share the power circuit with the system  4-wire connection(active sensors): independently powered.
  • Page 234: Wiring Ah08Ad-5B

    AH Mo t io n – H ar d war e M a nu a l *1. Please use a shielded cable as an analog input cable, and isolate the shielded cable from other power cables. *2. If current is connected, the connection between Vn+ and In+ needs to be a short circuit. (n= 0 ~7.) *3.
  • Page 235: Wiring Ah08Ad-5C

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.10.3 Wiring AH08AD-5C 4-wire conne ction: curre nt input -20mA~+20mA +24V Sh ie ld ed 3- wir e co nn ecti on : cab le cur re nt i np ut -20mA~+20mA...
  • Page 236: Wiring Ah08Da-5B

    AH Mo t io n – H ar d war e M a nu a l *1. Please use a shielded cable as an analog output cable, and isolate the shielded cable from other power cables. *2. If the ripple voltage of the input terminal of the load connected is large, and results in interference with the wiring, please connect a 0.1~0.47 μF and 25 V capacitor.
  • Page 237: Wiring Ah08Da-5C

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.10.6 Wiring AH08DA-5C Current output 0mA~20mA AC motor drive, recorder, proportioning valve.. . Shielded cable*1 Current output 0mA~20mA AC motor drive, recorder, proportioning valve..
  • Page 238: Wiring Ah06Xa-5A

    AH Mo t io n – H ar d war e M a nu a l 4.10.7 Wiring AH06XA-5A 4 -wi re c onnec ti on: ol tage input Shielded c able*1 -10V~+10V +24V VI0- 4 -wi re c onnec ti on: urr ent input Shielded c able*1 -20mA~+20mA...
  • Page 239: Wiring Temperature Measurement Modules

    Ch a pt er 4 Ins t al l at i o n an d W ir in g *1. Please use a shielded cable as an analog input cable, and isolate the shielded cable from other power cables. *2. If current is connected, the connection between Vn+ and In+ needs to be a short circuit.
  • Page 240: Wiring Ah08Ptg-5A

    AH Mo t io n – H ar d war e M a nu a l 4.11.2 Wiring AH08PTG-5A 0~300Ω 471.5uA Ni 100/Ni 1000 (Ni100, Pt100, or Pt100/Pt1000 C H0 Shiel ded cabl e*1 resistor)/204.8uA (Pt1000)* 3 2-wire 0~ 300Ω NI100/NI1000 C H1 PT 100/PT1000...
  • Page 241: Wiring Ah04Tc-5A

    Ch a pt er 4 Ins t al l at i o n an d W ir in g 4.11.3 Wiring AH04TC-5A Th er moco u pl e Sh ie ld e d ca bl e *1 I0 + I0 - - 15 0 mV~1 50 mV I3 + Cold-conjunction...
  • Page 242: Wiring Network Modules

    AH Mo t io n – H ar d war e M a nu a l 4.12 Wiring Network Modules 4.12.1 Wiring AH10SCM-5A  RS-485/RS-422 communication port RS-485 RS-422 4.12.2 Wiring AH10COPM-5A CANopen Communication Connector A CANopen connector is connected to a CANopen network. Please wire AH10COPM-5A by using the connector attached to AH10COPM-5A.
  • Page 243 Ch a pt er 4 Ins t al l at i o n an d W ir in g Function Switch The function switch on AH10COPM-5A is used to set the communication speed at which AH10COPM-5A is connected to a CANopen network. There is a limit on the maximum communication distance to which a communication speed corresponds.
  • Page 244 AH Mo t io n – H ar d war e M a nu a l Memo 4 - 1 0 8...
  • Page 245 Chapter 5 Maintenance and Inpection Table of Contents Cautions ..................... 5-2 Daily Maintenance ..................5-2 5.2.1 Tools Required for Inspection ..............5-3 5.2.2 Daily Inspection ..................5-3 Periodic Maintenance ................. 5-4 5.3.1 Tools Required for Inspection ..............5-4 5.3.2 Periodic Inspection ..................5-4 5 - 1...
  • Page 246: Cautions

    AH Mo t io n – H ar d war e M a nu a l 5.1 Cautions Before users undertake the maintenance and the inspection, they have to pay attention to the following items. The incorrect or careless operation will lead to damage to the staff and the equipment. ...
  • Page 247: Tools Required For Inspection

    Ch a pt er 5 M ai n te n an c e an d I ns p ec t i o n 5.2.1 Tools Required for Inspection  A screwdriver  Industrial alcohol  A clean cotton cloth 5.2.2 Daily Inspection Item Inspection Criterion...
  • Page 248: Periodic Maintenance

    AH Mo t io n – H ar d war e M a nu a l 5.3 Periodic Maintenance Under the condition that the daily inspection is undertaken, users are suggested that they should carry out the periodic maintenance according to the actual operating environment. After making sure that the ambient environment and the AH Motion system conform to the cautions listed in section 5.1, users then can undertake the periodic inspection described below.
  • Page 249 Ch a pt er 5 M ai n te n an c e an d I ns p ec t i o n Item Inspection Criterion Action Check the state of SR413 and The maximum scan cycle must Check the reason that of SR414 through the Maximum scan time be within the range specified in...
  • Page 250 AH Mo t io n – H ar d war e M a nu a l MEMO 5 - 6...
  • Page 251 Appendices Table of Contents EMC Standards for an AH Motion System ............2 A.1.1 EMC Standards Applicable to an AH Motion System ........... 2 A.1.2 Installation Instructions for the EMC Standards ..........3 A.1.3 Cables ......................4 A - 1...
  • Page 252: Emc Standards For An Ah Motion System

    AH Mo t io n – H ar d war e M a nu a l A.1 EMC Standards for an AH Motion System A.1.1 EMC Standards Applicable to an AH Motion System The EMC standards which are applicable to an AH Motion system are listed below. ...
  • Page 253: Installation Instructions For The Emc Standards

    A pp e nd ic es  Conducted immunity test Radio frequency Environmental phenomenon Fast transient burst High energy surge interference Reference standard IEC 61000-4-4 IEC 61000-4-5 IEC 61000-4-6 Specific Interface/Port Test level Test level Test level interface/port 1 kV 1 kV CM Shielded cable Data...
  • Page 254: Cables

    AH Mo t io n – H ar d war e M a nu a l The diameter of a hole in the control box must be less than 10 millimeters, i.e. 3.94 inches. If the diameter of the hole is larger than 10 millimeters, the radio frequency noise may be emitted. To prevent the radio waves from leaking through the interval between the door of the control box and the PLC, the interval needs to be reduced.

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