Fayat Group Dynapac CC800 Instruction Manual
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Fayat Group Dynapac CC800 Instruction Manual

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Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
4812160801_G.pdf
4812160801_G.pdf
Vibratory roller
Vibratory roller
CC800/900/1000
CC800/900/1000
Kubota D1105-E4B
Kubota D1105-E4B
Kubota D1105-E4B T4F / Stage V
Kubota D1105-E4B T4F / Stage V
Serial number
Serial number
10000357xxA012892 -
10000357xxA012892 -
10000358xxA012889 - xA023346
10000358xxA012889 - xA023346
10000360xxA012890 - xA023344
10000360xxA012890 - xA023344
10000440xxA023605 -
10000440xxA023605 -
10000441xxA023347 -
10000441xxA023347 -
10000443xxA023345 -
10000443xxA023345 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
Engine
Engine

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  • Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812160801_G.pdf 4812160801_G.pdf Vibratory roller Vibratory roller CC800/900/1000 CC800/900/1000 Engine Engine Kubota D1105-E4B Kubota D1105-E4B Kubota D1105-E4B T4F / Stage V Kubota D1105-E4B T4F / Stage V Serial number Serial number 10000357xxA012892 - 10000357xxA012892 - 10000358xxA012889 - xA023346...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Signal symbols and meaning ..............1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Sitting position.....................
  • Page 4 Working capacity..................16 General ..................... 17 -emission.................... 17 Tightening torque ..................18 ROPS - bolts ..................... 19 Hydraulic system..................19 Machine description ....................... 21 Diesel engine .................... 21 Electrical system ..................21 Propulsion system/Transmission .............. 21 Brake system .................... 21 Steering system ..................
  • Page 5 Fuses in engine compartment..............37 Relays ....................... 37 Operation ..........................39 Before starting ......................39 Battery isolation switch - On - Optional ............. 39 PLUS version................39 CC version .................. 39 Driver seat (CC version) - Adjustment ............39 Driver seat (Plus version) - Adjustment............. 40 Instruments and lamps - Checking............
  • Page 6 Engine ....................... 51 Battery....................... 51 Air cleaner, exhaust pipe................51 Sprinkler system..................51 Fuel tank ....................51 Hydraulic reservoir ..................52 Steering cylinder, hinges, etc..............52 Hoods, tarpaulin ..................52 Miscellaneous ........................53 Lifting ........................53 Locking the articulation ................53 Lifting the roller..................
  • Page 7 Every 250 / 750 / 1250 / 1750 hours of operation ........69 Every 500 / 1500 hours of operation ............70 Every 1000 hours of operation ..............71 Every 2000 hours of operation ..............72 Service - Checklist....................73 Maintenance, 10h ........................
  • Page 8 Forward/Reverse controls and joints - Check and lubrication....88 Air cleaner - Cleaning - Change..............89 Engine oil and oil filter - Change ............... 90 Check - Coolant system ................91 Drum - Checking the oil level ..............91 Hydraulic reservoir - Check/venting ............92 Belt tension on the hydraulic vibration and steering pump drive belt - Check ......................
  • Page 9 Alternator belt - Checking tension - Change ........... 109 Water tank - Cleaning ................109 Drum - Changing the oil ................110 Fuel tank - Cleaning ................110 Steering joint - Check................111 Belt tension on the hydraulic vibration and steering pump drive belt - Check ......................
  • Page 10 4812160801_G.pdf 2020-10-27...

  • Page 11: Introduction

    Introduction Introduction The machine Dynapac CC800/900/1000 are self-propelled vibratory tandem rollers in the 1,6 metric tonnes class featuring 800/900/1000 mm wide drums. The machine is equipped with drive, brakes, and vibration on both drums. Intended use CC800/900/1000 are primarily used for smaller compaction works, such as minor roads, sidewalks, cycle ways and minor parking places.

  • Page 12: General

    Introduction Ensure good ventilation (extraction of air by fan) Ensure good ventilation (extraction of air by fan) where the engine is run indoors. where the engine is run indoors. Replace immediately the instruction manuals if Replace immediately the instruction manuals if lost, damaged or unreadable.

  • Page 13: Ce Marking And Declaration Of Conformity

    Introduction Inspect the entire machine so that any leakages or other faults are detected. Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself. THINK ENVIRONMENT ! Do not release oil, THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous fuel and other environmentally hazardous...
  • Page 14 Introduction 4812160801_G.pdf 2020-10-27...

  • Page 15: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) • • The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 16 Safety - General instructions • • Hearing protection is recommended if the noise level exceeds 80 dB(A). The Hearing protection is recommended if the noise level exceeds 80 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.

  • Page 17: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the risk zone, i.e. a distance of at least 7 m (23 the risk zone, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

  • Page 18: Driving Near Edges

    Safety - when operating Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller. Pay attention to potential obstacles above the machine, such as overhead cables and the branches of trees etc.

  • Page 19: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 20: Fire Fighting

    Special instructions Fire fighting If the machine catches fire, use an ABC-class powder fire extinguisher. A BE-class carbon dioxide fire extinguisher can also be used. Roll Over Protective Structure (ROPS) Never carry out any welding or drilling in the Never carry out any welding or drilling in the Roll Over Protective Structure (ROPS).

  • Page 21: Jump Starting

    Special instructions Jump starting Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery. A spark negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed can ignite the oxy-hydrogen gas formed around the battery.
  • Page 22 Special instructions 4812160801_G.pdf 2020-10-27...

  • Page 23: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 24: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheel base Wheel base 1350 1350 53.2 53.2 Diameter, drum Diameter, drum 23.2 23.2 Height, with ROPS Height, with ROPS 2300 2300 90.6 90.6 Height, without ROPS Height, without ROPS 1520 1520 59.8 59.8 18.3 18.3...

  • Page 25: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Machine width Machine width CC800 CC800 34.4 34.4 CC900 CC900 38.4 38.4 CC1000 CC1000 1074 1074 42.3 42.3 Turning radius, outer Turning radius, outer CC800 CC800 2650 2650 104.3 104.3 CC900 CC900 2700 2700 106.3 106.3...

  • Page 26: Weights And Volumes

    Technical specifications Weights and volumes Weights Weights Service weight with ROPS Service weight with ROPS (EN500) (EN500) CC800 CC800 1510 kg 1510 kg 3,329 lbs 3,329 lbs CC900 CC900 1580 kg 1580 kg 3,483 lbs 3,483 lbs CC1000 CC1000 1650 kg 1650 kg 3,638 lbs 3,638 lbs...

  • Page 27: General

    Technical specifications Propulsion Propulsion Speed range Speed range Climbing capacity (theoretical) Climbing capacity (theoretical) Note: The frequency is measured at high revs. The amplitude is measured as the real value and not the nominal. General Engine Engine Manufacturer/Model Manufacturer/Model Kubota D1105-E4B Kubota D1105-E4B Power Power...

  • Page 28: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...

  • Page 29: Rops - Bolts

    Technical specifications ROPS - bolts Bolt dimensions : Bolt dimensions : M12 (PN 4700508063) M12 (PN 4700508063) Strength class : Strength class : Tightening torque : Tightening torque : 70 Nm 70 Nm ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry.
  • Page 30 Technical specifications 4812160801_G.pdf 2020-10-27...

  • Page 31: Machine Description

    Machine description Machine description Diesel engine The machine is equipped with a water-cooled, straight three cylinder, four-stroke, turbocharged diesel engine. Electrical system The machine has the following control units (ECU, Electronic Control Unit) and electronic units. • Main ECU (for the machine) Propulsion system/Transmission The propulsion system is a hydrostatic system with a hydraulic pump supplying two motors connected in...

  • Page 32: Identification

    Machine description determines whether the modification could result in the approval according to the ROPS standards becoming invalid. Identification Product identification number on the frame The machine PIN (Product Identification Number) (1) is punched on the right edge of the front frame. Fig.

  • Page 33: Machine Plate

    Machine description Machine plate The machine plate (1) is attached to the front right side of the rear frame, beside the steering joint. The plate specifies the manufacturers name and address, the type of machine, the PIN, Product Identification Number (serial number), operating weight, engine power and year of manufacture.

  • Page 34: Engine Plates

    Machine description Engine plates The engine's type plate (1) is located on top of the cylinder head cover. The plate specifies the type of engine, its serial number and the engine specification. Please specify the engine serial number when ordering spares. Refer also to the engine manual. Fig.

  • Page 35: Decals

    Machine description Decals Location - decals 5, 8 1, 6 Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 Lifting point Lifting point 4700357587 4700357587 Warning, Rotating engine components Warning, Rotating engine components 4700903423 4700903423 Hoisting plate Hoisting plate 4700904870 4700904870...
  • Page 36 Machine description Decals Location - decals 5, 8 1, 6 Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 Warning, Rotating engine components Warning, Rotating engine components 4700903423 4700903423 Hoisting plate Hoisting plate 4700904870 4700904870 Warning, Hot surfaces Warning, Hot surfaces 4700903424 4700903424...

  • Page 37: Location - Decals, California

    Machine description Location - decals, CALIFORNIA Proposition 65 Warning, CALIFORNIA Warning, CALIFORNIA 4812129673 4812129673 Proposition 65 Proposition 65 Fig. Location Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible.
  • Page 38 Machine description 4700903459 Warning - Instruction manual The operator must read the safety, operation and maintenance instructions before operating the machine. 4700908229 Warning - Risk of crushing The articulation must be locked when lifting. Read the instruction manual. 4811000351 Warning - Risk of tip over If ROPS (Roll Over Protective Structure) is fitted to the roller, always wear the seat belt.
  • Page 39 Machine description 4812129673 Warning CALIFORNIA - Proposition 65 2020-10-27 4812160801_G.pdf...

  • Page 40: Info Decals

    Machine description Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Battery isolation switch Battery isolation switch Hydraulic oil level Hydraulic oil level Biological hydraulic fluid Biological hydraulic fluid Securing point Securing point...

  • Page 41: Fuel

    Machine description Fuel If using diesel fuel not compliant with EN 590 or ASTM If using diesel fuel not compliant with EN 590 or ASTM D975, consult the engine manual. D975, consult the engine manual. The Diesel Fuel Specification Type and Sulfur content The Diesel Fuel Specification Type and Sulfur content % (ppm) used, must be compliant with all applicable % (ppm) used, must be compliant with all applicable...

  • Page 42: Instruments/Controls

    Machine description Instruments/Controls Locations - Instruments and controls Fig. Instruments and control panel Manual/automatic sprinkler Manual/automatic sprinkler Hazard beacon Hazard beacon Sprinkler timer Sprinkler timer Direction indicators Direction indicators Road lights Road lights Horn Horn Working lights Working lights Vibration manual/automatic Vibration manual/automatic Hazard warning lights Hazard warning lights...

  • Page 43: Locations - Control Panel And Controls

    Machine description Locations - Control panel and controls Fig. Control panel Fig. Operator's station Fig. Operator position Starter switch Starter switch Low fuel level Low fuel level Engine speed control Engine speed control Oil pressure, engine Oil pressure, engine Emergency stop Emergency stop Parking brake lamp Parking brake lamp...

  • Page 44: Function Description

    Machine description Function description Designation Designation Symbol Symbol Function Function Starter switch Starter switch Positions 1-2: Shut off position, key can be removed. Positions 1-2: Shut off position, key can be removed. Position 3a: All instruments and electric controls are Position 3a: All instruments and electric controls are supplied with power.
  • Page 45 Machine description Designation Designation Symbol Symbol Function Function Sprinkler timer Sprinkler timer Stepless regulation of the water flow from 0-100%. Stepless regulation of the water flow from 0-100%. (Optional) (Optional) Only functions where AUTO (12.) is depressed. Only functions where AUTO (12.) is depressed. Road lights, Road lights, Where the upper position is depressed, the road...

  • Page 46: Electrical System

    Machine description Designation Designation Symbol Symbol Function Function Warning lamp, oil Warning lamp, oil This lamp lights if the lubricating pressure in the This lamp lights if the lubricating pressure in the pressure pressure engine is too low. Stop the engine immediately and engine is too low.

  • Page 47: Fuses In Engine Compartment

    Machine description Fuses in engine compartment The figure shows the position of the fuses. The amperage and function of the fuses are shown below. All fuses are flat pin fuses. Fuses in engine compartment Fuses in engine compartment Main fuse (Type E - High) Main fuse (Type E - High) Heater plugs Heater plugs...
  • Page 48 Machine description 4812160801_G.pdf 2020-10-27...

  • Page 49: Operation

    Operation Operation Before starting Battery isolation switch - On - Optional Remember to carry out daily maintenance. Refer to the maintenance instructions. PLUS version The battery disconnector is located on the left side of the engine compartment. Turn the key (1) to the On position. CC version Fix the red cable lug (3) on the plus terminal on the battery.

  • Page 50: Driver Seat (Plus Version) - Adjustment

    Operation Driver seat (Plus version) - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows. - Length adjustment (1) - Weight adjustment (2) Fig.

  • Page 51: Interlock

    Operation Interlock The roller is equipped with Interlock. Roller equipped with Sauer-Danfoss ECU: The diesel engine with switch off after 4 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake button is activated.

  • Page 52: Operator Position

    Operation Operator position Replace the seat belt (1) if it shows signs of Replace the seat belt (1) if it shows signs of wear or has been subjected to high levels of wear or has been subjected to high levels of force.

  • Page 53: Starting

    Operation Starting Starting the engine The operator must remain seated when starting. The operator must remain seated when starting. Make sure that the emegency stop (3) is pulled out and the parking brake (31) is activated. Set the forward/reverse lever (6) in neutral. The engine can only be started when the lever is in neutral.
  • Page 54 Operation Check while warming the engine that the warning lamps for the oil pressure (24) and charging (28) go out. The warning lamp (25) should remain on. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal...

  • Page 55: Driving

    Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.

  • Page 56: Interlock/Emergency Stop/Parking Brake - Check

    Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

  • Page 57: Manual Vibration - Switching On

    Operation Manual vibration - Switching on Vibration should not be active when the roller is Vibration should not be active when the roller is stationary. This can damage both the surface and stationary. This can damage both the surface and the machine.

  • Page 58: Emergency Braking

    Operation Emergency braking There is a brake in each drum motor that acts as an emergency brake during operation. To brake in an emergency situation, push in the To brake in an emergency situation, push in the emergency stop (3), hold the steering wheel firmly emergency stop (3), hold the steering wheel firmly and be prepared for a sudden stop.

  • Page 59: Parking

    Operation Parking Chocking the drums Never leave the operator platform without Never leave the operator platform without activating the parking brake (31). activating the parking brake (31). Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.
  • Page 60 Operation 4812160801_G.pdf 2020-10-27...

  • Page 61: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 62: Hydraulic Reservoir

    Long-term parking Hydraulic reservoir Fill the hydraulic reservoir to the uppermost level mark (see under the heading ‘Every 10 hours of operation.’) Steering cylinder, hinges, etc. Grease the steering cylinder piston with conservation grease. Grease the hinges on the doors to the engine compartment.

  • Page 63: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Before lifting the roller the steering joint must be Before lifting the roller the steering joint must be locked to prevent it turning. locked to prevent it turning. Turn the steering wheel to the straight ahead position. Switch off the machine.

  • Page 64: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to unlock the articulation before Remember to unlock the articulation before operating. operating. Pull out the locking pin (1), turn the locking arm (2) for the rear frame, secure the locking arm by inserting the locking bolt (3) through the mounting in the rear frame and locking arm.

  • Page 65: Securing Cc800/900/1000 For Loading

    Miscellaneous Securing CC800/900/1000 for loading Securing the CC800/900/1000 vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel 1 - 2 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts, = double lashings, i.e.

  • Page 66: Towing/Recovering

    Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.

  • Page 67: Releasing The Brake

    Miscellaneous Releasing the brake 1. Remove the 2 plugs (191). Figure. Releasing the brake 2. Press the screws (192) inwards to compress the springs (193) so that the screw reaches the brake (107) inner thread. 3. Tighten the two screws (192) alternately a little at a time so that the brake piston (107) loose (screw approximately 2 turns).

  • Page 68: Towing The Roller

    Miscellaneous Restored brake Restored brake Undo the two screws (192) alternately, and then insert Undo the two screws (192) alternately, and then insert the plugs (191). the plugs (191). Tightening torque Tightening torque Screws (192) Screws (192) Plugs (191) Plugs (191) Towing the roller A towing bar must be used when towing, as the A towing bar must be used when towing, as the...

  • Page 69: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 70 Operating instructions - Summary 4812160801_G.pdf 2020-10-27...

  • Page 71: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 72 Preventive maintenance CALIFORNIA Proposition 65 Decal and location of decal shown in section Machine description. 4812160801_G.pdf 2020-10-27...

  • Page 73: Maintenance - Lubricants And Symbols

    Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Fluid volumes Fluid volumes Hydraulic reservoir Hydraulic reservoir 12 liters 12 liters 3,2 gal 3,2 gal Engine Engine 5,1 liters 5,1 liters 5.4 qts 5.4 qts Coolant Coolant 5,2 liters 5,2 liters 5.5 qts 5.5 qts...
  • Page 74 Maintenance - Lubricants and symbols ENGINE OIL ENGINE OIL Air temperature -15°C - +50°C Air temperature -15°C - +50°C Dynapac Engine Oil Dynapac Engine Oil P/N 4812161855 (5 liter) P/N 4812161855 (5 liter) (5°F-122°F) (5°F-122°F) P/N 4812161856 (20 litres) P/N 4812161856 (20 litres) P/N 4812161857 (209 liter) P/N 4812161857 (209 liter) HYDRAULIC FLUID...

  • Page 75: Maintenance Symbols

    Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Air filter Air filter Engine, oil filter Engine, oil filter Battery Battery Hydraulic reservoir, level Hydraulic reservoir, level Sprinkler Sprinkler Hydraulic fluid, filter Hydraulic fluid, filter Sprinkler water Sprinkler water Drum, oil level Drum, oil level...
  • Page 76 Maintenance - Lubricants and symbols 4812160801_G.pdf 2020-10-27...

  • Page 77: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points Water tank, filling Water tank, filling Air cleaner Air cleaner 13. Hydraulic fluid, filling 13. Hydraulic fluid, filling Forward/Reverse lever Forward/Reverse lever Battery (maintenance free) Battery (maintenance free) 14.

  • Page 78: General

    Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease.

  • Page 79: After The First 50 Hours Of Operation

    Maintenance - Maintenance schedule After the FIRST 50 hours of operation Refer to the contents to find the page number of the sections referred to ! Action Action Comment Comment Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual Change the hydraulic fluid filter...

  • Page 80: Every 500 / 1500 Hours Of Operation

    Maintenance - Maintenance schedule Every 500 / 1500 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Clean the outside/inside of the radiator core Clean the outside/inside of the radiator core In dusty environments, as In dusty environments, as...

  • Page 81: Every 1000 Hours Of Operation

    Maintenance - Maintenance schedule Every 1000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Clean the outside/inside of the radiator core Clean the outside/inside of the radiator core In dusty environments, as In dusty environments, as...

  • Page 82: Every 2000 Hours Of Operation

    Maintenance - Maintenance schedule Every 2000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Clean the outside/inside of the radiator core Clean the outside/inside of the radiator core In dusty environments, as In dusty environments, as...

  • Page 83: Service - Checklist

    Maintenance - Maintenance schedule Service - Checklist 2020-10-27 4812160801_G.pdf...
  • Page 84 Maintenance - Maintenance schedule 4812160801_G.pdf 2020-10-27...

  • Page 85: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 86: Hydraulic Reservoir, Level Check - Filling

    Maintenance, 10h Hydraulic reservoir, Level check - Filling Wipe the sight glass (1) clean. Check that the fluid level is between the min. and max. markings. Where required, top off with fresh hydraulic fluid through the filler hose (2). See under the heading ‘Lubricants’ for the correct fluid grade.

  • Page 87: Refueling

    Maintenance, 10h Refueling Refuel the tank every day before starting work. Open the tank cap and fill through the filler pipe (1). Never refuel while the engine is running. Do not Never refuel while the engine is running. Do not smoke and avoid spilling fuel.

  • Page 88: Sprinkler System/Drum Cleaning Of Sprinkler Nozzle

    Maintenance, 10h Sprinkler system/Drum Cleaning of sprinkler nozzle Dismantle the blocked nozzle by hand. Blow the nozzle (1) and fine filter (3) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts later on. Nozzle Nozzle Colour Colour l/min (at 2.0 l/min (at 2.0...

  • Page 89: Air Circulation - Check

    Maintenance, 10h Sprinkler system - Check, cleaning Check that the water filter (1) is not blocked. Clean where necessary. Clean the water filter by unscrewing the filter’s lower section, and clean the strainer and filter housing. Reassemble in the reverse order. Fig.

  • Page 90: Warning Lamps - Check

    Maintenance, 10h Warning lamps - Check Check that the warning lamps on the control panel function. Fig. Control panel. Air cleaner indicator If the indicator (1) on the air cleaner turns red, empty the dust pouch (2) on the air cleaner. The dust pouch is emptied by pressing the rubber bellows with your fingers.

  • Page 91: Brakes - Check

    Maintenance, 10h Brakes - Check Check operation of the brakes as follows: Check operation of the brakes as follows: Run the roller very slowly forward. Hold the steering wheel firmly and brace yourself for a sudden stop. Press in the emergency stop button (3). The roller will Figure.
  • Page 92 Maintenance, 10h 4812160801_G.pdf 2020-10-27...

  • Page 93: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 94: Rubber Elements And Fastening Screws - Check

    Maintenance - 50h Rubber elements and fastening screws - Check Check all the rubber elements (1), and replace all the elements if more than 20% of them on one side of the drum are cracked deeper than 10-15 mm. Use a the blade of a knife or pointed object to check. Check also that the screw fasteners (2) are tightened.

  • Page 95: Maintenance Measures - 250 H

    Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 96: Hydraulic Fluid Cooler - Cleaning

    Maintenance measures - 250 h Hydraulic fluid cooler - Cleaning Clean the hydraulic fluid cooler’s cooling flanges, ideally with compressed air. Blow the cooler clean by blowing air from the inside outwards. Wear gloves and eye protectors when working Wear gloves and eye protectors when working with compressed air.

  • Page 97: Maintenance Measures - 500 H

    Maintenance measures - 500 h Maintenance measures - 500 h Every 500/1500..hours of operation (every six months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 98: Forward/Reverse Controls And Joints - Check And Lubrication

    Maintenance measures - 500 h Forward/Reverse controls and joints - Check and lubrication Remove the plate (1). Check the friction of the forward/reverse controls. The friction screws should be set so that the forward/reverse lever remains in the position in which it is set whilst the machine is operated.

  • Page 99: Air Cleaner - Cleaning - Change

    Maintenance measures - 500 h Air cleaner - Cleaning - Change Clean the air cleaner. Remove the main filter (3) by undoing the catches (1), and then the cover (2). Check that the filter element is undamaged. Clean the element by banging it against your hand or other soft object.

  • Page 100: Engine Oil And Oil Filter - Change

    Maintenance measures - 500 h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency brake button.

  • Page 101: Check - Coolant System

    Maintenance measures - 500 h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 102: Hydraulic Reservoir - Check/Venting

    Maintenance measures - 500 h Hydraulic reservoir - Check/venting Unscrew and make sure that the reservoir cap is not blocked. Air must have unobstructed passage through the cap in both directions. If blocked in either direction, clean with a little diesel oil and blow with compressed air until unblocked or replace the cap with a new one.

  • Page 103: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 104: Forward/Reverse Controls And Joints - Check And Lubrication

    Maintenance - 1000h Forward/Reverse controls and joints - Check and lubrication Remove the plate (1). Check the friction of the forward/reverse controls. The friction screws should be set so that the forward/reverse lever remains in the position in which it is set whilst the machine is operated.

  • Page 105: Air Cleaner - Cleaning - Change

    Maintenance - 1000h Air cleaner - Cleaning - Change Clean the air cleaner. Remove the main filter (3) by undoing the catches (1), and then the cover (2). Check that the filter element is undamaged. Clean the element by banging it against your hand or other soft object.

  • Page 106: Engine Oil And Oil Filter - Change

    Maintenance - 1000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency brake button.

  • Page 107: Check - Coolant System

    Maintenance - 1000h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 108: Hydraulic Reservoir - Check/Venting

    Maintenance - 1000h Hydraulic reservoir - Check/venting Unscrew and make sure that the reservoir cap is not blocked. Air must have unobstructed passage through the cap in both directions. If blocked in either direction, clean with a little diesel oil and blow with compressed air until unblocked or replace the cap with a new one.

  • Page 109: Hydraulic Fluid Filter - Change

    Maintenance - 1000h Hydraulic fluid filter - Change Remove the filter (1) and deliver to special waste Remove the filter (1) and deliver to special waste handling. This is a single-use filter and cannot be handling. This is a single-use filter and cannot be cleaned.

  • Page 110: Belt Tension On The Hydraulic Vibration And Steering Pump Drive Belt - Check

    Maintenance - 1000h Belt tension on the hydraulic vibration and steering pump drive belt - Check If the hydraulic pump drive belt can be pressed in 5-6 mm between the pulleys with a force of 50 Nm, then the belt is correctly tensioned. Do as follows to tension the belt: - Undo the screws (1) and (2).

  • Page 111: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 112: Forward/Reverse Controls And Joints - Check And Lubrication

    Maintenance - 2000h Forward/Reverse controls and joints - Check and lubrication Remove the plate (1). Check the friction of the forward/reverse controls. The friction screws should be set so that the forward/reverse lever remains in the position in which it is set whilst the machine is operated.

  • Page 113: Air Cleaner - Cleaning - Change

    Maintenance - 2000h Air cleaner - Cleaning - Change Clean the air cleaner. Remove the main filter (3) by undoing the catches (1), and then the cover (2). Check that the filter element is undamaged. Clean the element by banging it against your hand or other soft object.

  • Page 114: Engine Oil And Oil Filter - Change

    Maintenance - 2000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency brake button.

  • Page 115: Check - Coolant System

    Maintenance - 2000h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 116: Hydraulic Reservoir - Check/Venting

    Maintenance - 2000h Hydraulic reservoir - Check/venting Unscrew and make sure that the reservoir cap is not blocked. Air must have unobstructed passage through the cap in both directions. If blocked in either direction, clean with a little diesel oil and blow with compressed air until unblocked or replace the cap with a new one.

  • Page 117: Hydraulic Fluid Filter - Change

    Maintenance - 2000h Hydraulic fluid filter - Change Remove the filter (1) and deliver to special waste Remove the filter (1) and deliver to special waste handling. This is a single-use filter and cannot be handling. This is a single-use filter and cannot be cleaned.

  • Page 118: Hydraulic Reservoir - Fluid Change

    Maintenance - 2000h Hydraulic reservoir - fluid change Use an external drainage pump when draining/emptying the hydraulic reservoir. Risk of burn injuries when draining hot oil. Wear Risk of burn injuries when draining hot oil. Wear protective gloves and goggles. protective gloves and goggles.

  • Page 119: Alternator Belt - Checking Tension - Change

    Maintenance - 2000h Alternator belt - Checking tension - Change Switch off the engine, disconnect the power and Switch off the engine, disconnect the power and switch on the emergency brake button. switch on the emergency brake button. Undo the two hexagonal socket screws (1) and (2). Bend off the old alternator belt and replace with a new Press the alternator across so that the alternator belt is tensioned to the measurement given below.

  • Page 120: Drum - Changing The Oil

    Maintenance - 2000h Drum - Changing the oil Park the roller on a level surface, and drive the roller slowly until the plug (1) is in the bottom position. Switch off the engine, disconnect the power and Switch off the engine, disconnect the power and push in the emergency stop button.

  • Page 121: Steering Joint - Check

    Maintenance - 2000h Steering joint - Check Inspect the steering joint to detect any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness and play in the steering joint. Rectify if necessary. Fig. Steering joint Belt tension on the hydraulic vibration and steering pump drive belt - Check If the hydraulic pump drive belt can be pressed in 5-6...
  • Page 122 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

This manual is also suitable for:

Dynapac cc900Dynapac cc1000Dynapac cc900g

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