Fayat Group DYNAPAC CA4600 Instruction Manual
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Fayat Group DYNAPAC CA4600 Instruction Manual

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Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
4812163801.pdf
4812163801.pdf
Vibratory roller
Vibratory roller
CA4600/5000/5500/6000/6500
CA4600/5000/5500/6000/6500
Cummins B4.5 (stage V/T4f)
Cummins B4.5 (stage V/T4f)
Serial number
Serial number
10000173xxA024508 -
10000173xxA024508 -
10000174xxA023601 -
10000174xxA023601 -
10000175xxA024527 -
10000175xxA024527 -
10000176xxA023681 -
10000176xxA023681 -
10000177xxA023604 -
10000177xxA023604 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
Engine
Engine

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Summary of Contents for Fayat Group DYNAPAC CA4600

  • Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812163801.pdf 4812163801.pdf Vibratory roller Vibratory roller CA4600/5000/5500/6000/6500 CA4600/5000/5500/6000/6500 Engine Engine Cummins B4.5 (stage V/T4f) Cummins B4.5 (stage V/T4f) Serial number Serial number 10000173xxA024508 - 10000173xxA024508 - 10000174xxA023601 - 10000174xxA023601 - 10000175xxA024527 - 10000175xxA024527 - 10000176xxA023681 -...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
  • Page 4 Weights and volumes................18 Working capacity..................18 General ..................... 23 -emission.................... 23 Liquid-filled tyres (Ballastade tyres)..........23 Hydraulic system..................24 Air Conditioning / Automatic Climate Control (ACC) (Optional) ....24 Tightening torque ..................25 Machine description ....................... 27 Diesel engine .................... 27 Electrical system ..................
  • Page 5 Function descriptions ................38 Warning indication - membrane panel (Keypad)........41 Display explanations ................. 41 Machine alarm................... 45 DEF-displays (Urea tank level) ..............46 DEF-displays (Urea quality) ..............47 DEF displays (EAT - Tampering) .............. 48 DEF displays (Exhaust cleaning lamp) ............. 49 DEF displays (Exhaust cleaning lamp disabled (inhibit) ......
  • Page 6 Fuse box at master switch ................ 64 Electricity for Urea system ................ 65 Fuses in cab....................65 Operation ..........................67 Before starting ......................67 Master switch - Switching on..............67 Operator's seat - Adjustment..............67 Belt reminder..................... 68 Operator's seat, comfort - Adjustments............. 68 Control panel, adjustments ...............
  • Page 7 Vibration ........................81 Manual/Automatic vibration............... 81 Manual vibration - Switching on ..............81 Amplitude - Changeover ................82 Adjustable (Variable) frequency - (Optional) ..........82 Braking ........................83 Normal braking..................83 Emergency braking ................... 83 Switching off....................84 Parking ........................84 Chocking the drums ..................
  • Page 8 Towing the roller..................93 Transport ......................... 93 Securing CA2500-CA4600 for loading ............94 Securing CA5000/5500/6000/6500 for loading ......... 96 Operating instructions - Summary ..................99 Preventive maintenance ...................... 101 Acceptance and delivery inspection............101 Warranty....................101 Maintenance - Lubricants and symbols ................103 Maintenance symbols ................
  • Page 9 Fuel tank - Filling..................117 Urea tank - Refilling................. 118 Hydraulic reservoir - Check fluid level............. 118 Maintenance, first 50h......................119 Hydraulic filter - Replacement ..............119 Drum cartridge - Oil change ..............120 Tires - Air pressure - Wheel nuts - Tightening ........121 Drum gearbox - Oil change ..............
  • Page 10 Backup filter - Change................133 Air cleaner - Cleaning....................133 Rear axle differential - Check oil level............. 134 Rear axle planetary gears - Check oil level..........134 Drum gearbox - Checking the oil level ............ 135 Radiator - Check/Cleaning ..............135 The engine fuel filter - replacement/cleaning ..........
  • Page 11 Steering hitch - Tightening ..............150 Maintenance - 2000h ......................151 Hydraulic reservoir - Oil change.............. 151 Hydraulic filter - Replacement ..............152 Drum cartridge - Oil change ..............153 Drum cartridge - Cleaning the ventilation screw ........154 Air cleaner Checking - Change the main air filter............
  • Page 12 4812163801.pdf 2019-04-30...

  • Page 13: Introduction

    Introduction Introduction The machine CA4600/5000/5500/6000/6500 are models of Dynapac's heavy soil compaction rollers. They are available in a D (smooth drum) and PD (padfoot) version. Intended use The D version is intended for the compaction of rockfill. The main area of application for the PD version is on cohesive material and weathered stone material.

  • Page 14: General

    Introduction We recommend that the operator reads the We recommend that the operator reads the safety instructions in this manual carefully. safety instructions in this manual carefully. Always follow the safety instructions. Ensure Always follow the safety instructions. Ensure that this manual is always easily accessible. that this manual is always easily accessible.

  • Page 15: Ce Marking And Declaration Of Conformity

    Introduction more easily detected on the ground than on the machine itself. THINK ENVIRONMENT ! Do not release oil, THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous fuel and other environmentally hazardous substances into the environment. Always send substances into the environment.
  • Page 16 Introduction 4812163801.pdf 2019-04-30...

  • Page 17: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 18 Safety - General instructions 16. Hearing protection is recommended if the noise level exceeds 80 dB(A). The 16. Hearing protection is recommended if the noise level exceeds 80 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.

  • Page 19: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.
  • Page 20 Safety - when operating To exit the cab in an emergency, release the To exit the cab in an emergency, release the hammer on the rear right post and break the rear hammer on the rear right post and break the rear window.

  • Page 21: Safety (Optional)

    Safety (Optional) Safety (Optional) Air conditioning The system described in this manual is an AC/ACC type (Automatic climate control) The system contains pressurized refrigerant. It is The system contains pressurized refrigerant. It is forbidden to release refrigerants into the forbidden to release refrigerants into the atmosphere.
  • Page 22 Safety (Optional) 4812163801.pdf 2019-04-30...

  • Page 23: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 24: Fire Fighting

    Special instructions with a rubber band. This is to avoid high pressure water entering the vent hole in the filler cap. This could cause malfunctions, such as the blocking of filters. Place a plastic bag over the exhaust pipe and secure with a rubber band to avoid water in the muffler.

  • Page 25: Jump Starting (24V)

    Special instructions Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way. Batteries contain toxic lead. Do not use a quick-charger for charging the Do not use a quick-charger for charging the battery.
  • Page 26 Special instructions 4812163801.pdf 2019-04-30...

  • Page 27: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 28: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheelbase, drum and wheel Wheelbase, drum and wheel CA4600 CA4600 2990 2990 CA5000, CA5500, CA6000, CA6500 CA5000, CA5500, CA6000, CA6500 3100 3100 Length, standard equipped roller Length, standard equipped roller CA4600 CA4600 6000 6000 CA5000, CA5500, CA6000, CA6500 CA5000, CA5500, CA6000, CA6500...

  • Page 29: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Width, standard equipped roller Width, standard equipped roller CA4600 CA4600 2304 2304 CA5000, CA5500, CA6000 CA5000, CA5500, CA6000 2340 2340 CA6500 CA6500 2380 2380 Width, tractor section Width, tractor section 2130 2130 Overhang, left frame side Overhang, left frame side CA4600 CA4600...

  • Page 30: Weights And Volumes

    Technical specifications Weights and volumes Weights Weights Service weight Service weight ROPS ROPS CA4600D CA4600D (kg) (kg) 13 500 / 14 800 13 500 / 14 800 (lbs) (lbs) 29 770 / 32 640 29 770 / 32 640 CA4600PD CA4600PD (kg) (kg)
  • Page 31 Technical specifications Compaction data Compaction data CA5000D/PD CA5000D/PD 50 (kg/cm) 50 (kg/cm) 280 (pli) 280 (pli) CA5500D/PD CA5500D/PD 55 (kg/cm) 55 (kg/cm) 310 (pli) 310 (pli) CA6000D/PD CA6000D/PD 60 (kg/cm) 60 (kg/cm) 336 (pli) 336 (pli) CA6500D/PD CA6500D/PD 65 (kg/cm) 65 (kg/cm) 364 (pli) 364 (pli)
  • Page 32 Technical specifications Centrifugal force Centrifugal force High amplitude Low amplitude High amplitude Low amplitude CA4600D CA4600D 270 / 280 270 / 280 120 / 150 (kN) 120 / 150 (kN) High High /VM4 /VM4 60 750 / 63 000 27 000 / 33 750 (lb) 60 750 / 63 000 27 000 / 33 750 (lb) CA4600PD CA4600PD...
  • Page 33 Technical specifications CA5000 CA5000 Propulsion Propulsion ATC (AntiSpin) ATC (AntiSpin) Speed range Speed range km/h (mph) km/h (mph) 0-11 (0-7) 0-11 (0-7) 0-11.5 (0-7) 0-11.5 (0-7) Speed (max.) Speed (max.) TC - NoSpin Rear axle TC - NoSpin Rear axle 1st gear 1st gear km/h (mph)
  • Page 34 Technical specifications CA6000 CA6000 Propulsion Propulsion ATC (AntiSpin) ATC (AntiSpin) Speed range Speed range km/h (mph) km/h (mph) 0-11 (0-7) 0-11 (0-7) 0-11.5 (0-7) 0-11.5 (0-7) Speed (max.) Speed (max.) TC - NoSpin Rear axle TC - NoSpin Rear axle 1st gear 1st gear km/h (mph)

  • Page 35: General

    Technical specifications General Engine Engine Manufacturer/Model Manufacturer/Model Cummins B 4.5 (stage V) Cummins B 4.5 (stage V) Water-cooled turbo-diesel Water-cooled turbo-diesel Power output (SAE J1995), 2200 rpm 149 kW Power output (SAE J1995), 2200 rpm 149 kW 200 hp 200 hp Engine speed Engine speed - idling...

  • Page 36: Hydraulic System

    Technical specifications Electrical system Electrical system Battery Battery 24V (2x12V 74Ah) 24V (2x12V 74Ah) Alternator Alternator 24V 70A 24V 70A Fuses Fuses See the Electrical system section - fuses See the Electrical system section - fuses Hydraulic system Opening pressure Opening pressure Drive system Drive system...

  • Page 37: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...
  • Page 38 Technical specifications 4812163801.pdf 2019-04-30...

  • Page 39: Machine Description

    Machine description Machine description Diesel engine The machine is equipped with a water-cooled, straight four cylinder, four-stroke, turbocharged diesel engine with direct injection and a charge air cooler. The engine is also equipped with a Cummins® diesel oxidation catalyst and selective catalytic reduction (DOC-SCR) system for after-treatment of exhaust fumes.

  • Page 40: Vibration System

    Machine description Vibration system The vibration system is a hydrostatic system in which a hydraulic motor drives the eccentric shaft, which generates the drum's vibrations. High amplitude or low amplitude are determined by the hydraulic motor's direction of rotation. Optional systems for variable amplitude or variable frequency are available.

  • Page 41: Identification

    Machine description Identification Product and component plates 1, 2 Product plate - Product Identification Number (PIN), model/type designation Product plate - Product Identification Number (PIN), model/type designation Engine plate - Type description, product and serial numbers Engine plate - Type description, product and serial numbers Cab/ROPS plate - Certification, product and serial numbers Cab/ROPS plate - Certification, product and serial numbers Component plate, rear axle - Product and serial numbers...

  • Page 42: Machine Plate

    Machine description Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint. The plate specifies the manufacturer's name and address, the type of machine, the PIN product identification number (serial number), service weight, engine power and year of manufacture.

  • Page 43: Engine Plates

    Machine description Engine plates The engine type plates (1) are affixed to the top and on the right side of the engine. The plates specify the type of engine, serial number and the engine specification. Please specify the engine serial number when ordering spares.

  • Page 44: Decals

    Machine description Decals Location - decals 15,16 17,23 Fig. Location, decals and signs 1. Warning, Crush zone 1. Warning, Crush zone 4700903422 4700903422 12. Master switch 12. Master switch 4700904835 4700904835 2. Warning, Rotating engine 2. Warning, Rotating engine 4700903423 4700903423 13.

  • Page 45: Location - Decals, California

    Machine description Location - decals, CALIFORNIA Proposition 65 Warning, CALIFORNIA Warning, CALIFORNIA 4812129673 4812129673 Proposition 65 Proposition 65 Fig. Location Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible.
  • Page 46 Machine description 4700904895 Warning - Brake disengagement Study the towing chapter before disengaging the brakes. Danger of being crushed. 4700903459 Warning - Instruction manual The operator must read the safety, operation and maintenance instructions before operating the machine. 4700903985 Warning - Ballasted tire. Read the instruction manual.
  • Page 47 Machine description 4812129673 Warning CALIFORNIA - Proposition 65 2019-04-30 4812163801.pdf...

  • Page 48: Info Decals

    Machine description Info decals Noise power level Noise power level Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Securing point Securing point Tire pressure Tire pressure Battery voltage...

  • Page 49: Instruments/Controls

    Machine description Instruments/Controls Control panel and controls Fig. Control panel Ignition switch Ignition switch Adjustable frequency On/Off Adjustable frequency On/Off Parking brake Parking brake Forward & Reverse lever Forward & Reverse lever Working mode / Transport Working mode / Transport Hazard lights Hazard lights mode...

  • Page 50: Function Descriptions

    Machine description Function descriptions Designation Designation Symbol Symbol Function Function Ignition key Ignition key The electric circuit is broken. The electric circuit is broken. All instruments and electric controls are supplied with All instruments and electric controls are supplied with power.
  • Page 51 Machine description Designation Designation Symbol Symbol Function Function Automatic vibration control (AVC) Automatic vibration control (AVC) When activated, the vibration is switched on When activated, the vibration is switched on automatically when the roller's speed is ≥ 1.8 km/h automatically when the roller's speed is ≥ 1.8 km/h (1.1 mph) and disengaged at a speed of 1.5 km/h (0.9 (1.1 mph) and disengaged at a speed of 1.5 km/h (0.9 mph).
  • Page 52 Machine description Designation Designation Symbol Symbol Function Function Hazard indicators (Optional) Hazard indicators (Optional) Activate the hazard warning light by depressing the Activate the hazard warning light by depressing the button. button. Rotating beacon (Optional) Rotating beacon (Optional) Activate the rotating beacon by pressing the switch. (If Activate the rotating beacon by pressing the switch.

  • Page 53: Warning Indication - Membrane Panel (Keypad)

    Machine description Warning indication - membrane panel (Keypad) "Yellow" - Warning "Yellow" - Warning The engine has an alarm in category yellow The engine has an alarm in category yellow (Alarm image shown in the display) (Alarm image shown in the display) Communication with the display is interrupted Communication with the display is interrupted The fuel level is below <10%...
  • Page 54 Machine description The status image provides information on the fuel level, urea level, machine hours and voltage level. Fuel and urea levels are specified in per cent (%). This screen is active until the Diesel engine is started or an active screen choice is made via the function buttons below the display.
  • Page 55 Machine description Example of menu field. Scroll/Selection buttons to choose Scroll/Selection buttons to choose between available functions. between available functions. Alarm log button to display engine and Alarm log button to display engine and machine alarms. machine alarms. Settings/Button select menu, which opens Settings/Button select menu, which opens the main menu.
  • Page 56 Machine description When an engine alarm is activated, the alarm is shown on the display. The engine alarm is sent out from the engine ECM, which handles the monitoring of the engine functions. The message, which consists of an SPN and FMI code, can be interpreted via the engine supplier error code list.

  • Page 57: Machine Alarm

    Machine description Machine alarm Symbol Symbol Designation Designation Function Function Warning symbol, hydraulic fluid filter Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at If the symbol is shown when the diesel engine is running at full speed, the hydraulic fluid filter must be changed.

  • Page 58: Def-Displays (Urea Tank Level)

    Machine description DEF-displays (Urea tank level) Display symbol Display symbol Icon Icon Level Level Comment Comment “LED “LED warning" warning" < 10% < 10% The warning is shown when the Urea tank The warning is shown when the Urea tank level is low.

  • Page 59: Def-Displays (Urea Quality)

    Machine description DEF-displays (Urea quality) Display symbol Display symbol Icon Icon Level Level Comment Comment “LED-warning” “LED-warning” The warning is shown when the Urea quality in The warning is shown when the Urea quality in the tank is outside of the tolerance. the tank is outside of the tolerance.

  • Page 60: Def Displays (Eat - Tampering)

    Machine description DEF displays (EAT - Tampering) Display symbol Display symbol Icon Icon Level Level Comment Comment "LED "LED warning" warning" The warning appears when a fault occurs in The warning appears when a fault occurs in the exhaust system’s after-treatment. the exhaust system’s after-treatment.

  • Page 61: Def Displays (Exhaust Cleaning Lamp)

    Machine description DEF displays (Exhaust cleaning lamp) Display symbol Display symbol Icon Icon Level Level Comment Comment "LED "LED warning" warning" The High Exhaust system Temperature The High Exhaust system Temperature (HEST) Lamp will illuminate during manual (HEST) Lamp will illuminate during manual (non-mission) exhaust system cleaning.

  • Page 62: Def Displays (Exhaust Cleaning Lamp Disabled (Inhibit)

    Machine description DEF displays (Exhaust cleaning lamp disabled (inhibit) Display symbol Display symbol Icon Icon Level Level Comment Comment "LED "LED warning" warning" The Exhaust System Cleaning/Regeneration The Exhaust System Cleaning/Regeneration Lamp notifies the operator that the Lamp notifies the operator that the aftertreatment system has not auto aftertreatment system has not auto regenerated at the required time limit and...

  • Page 63: Dynapac Sub System (Dss)

    Machine description Dynapac Sub System (DSS) Description Description Note Note code code Speed sensor, front Speed sensor, front Optional Optional Speed sensor, rear Speed sensor, rear Inclination sensor Inclination sensor Optional Optional Optional Optional IO-Card IO-Card Cooling fan speed sensor Cooling fan speed sensor Vibration frequency meter Vibration frequency meter...

  • Page 64: Main Menu

    Machine description "MACHINE ALARM" Logged machine alarms. These alarms come from the other systems on the machine. "MAIN MENU" In the main menu it is also possible to change some user and machine settings, access the service menu for calibration purposes (special service personnel only, requires pin code), and to see the version of installed software.

  • Page 65: Machine Settings

    Machine description "MACHINE SETTINGS" “Exhaust Cleaning” Normally not necessary to use. Initiate cleaning can be used if the Exhaust System Cleaning Lamp is shown in the display. Then a so-called parked regeneration can be done and the parking button must be activated and that low speed is selected, then the speed will increase to 1000-1200rpm for 20-45 minutes depending on the soot load.

  • Page 66: About

    Machine description "CALIBRATION" - service personnel only, requires password. "EDC Calibration" used to calibrate the joystick and speed potentiometer. "TX Program" only used to change software in the display and requires special equipment and know-how. "EDC CALIBRATION" To calibrate, move the joystick fully forward (F) and press in both black buttons on the top of the joystick.

  • Page 67: Operator Help When Starting

    Machine description Operator help when starting When trying to start the machine without having set one, two or three of the conditions required to start machine, the missing conditions are shown in the display. The missing conditions must be set before it is possible to start the machine.

  • Page 68: Display When Activating Choice Via The Button Set

    Machine description Display when activating choice via the button set. The parking symbol is shown when the parking brake is activated. = Vibration is enabled in the operating position. = Strike-off blade = High amplitude/Low amplitude = Automatic vibration control. If the function is activated via the red button on the control lever, an image of a sine curve appears and vibration is activated when the control lever is...

  • Page 69: Instruments And Controls, Cab

    Machine description Instruments and controls, cab Radio/CD Fig. Cab roof, front Heater/AC Fig. Right rear cab post 15. Hammer for emergency exit 2019-04-30 4812163801.pdf...

  • Page 70: Function Description Of Instruments And Controls In The Cab

    Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Heater control Heater control Turn to the right to increase heating. Turn to the right to increase heating. Turn to the left to reduce heating. Turn to the left to reduce heating.

  • Page 71: Using The Cab Controls

    Machine description Using the cab controls Defroster To quickly remove ice or mist, make sure that only the front and rear air nozzles are open. Turn the heater and fan dial (1 and 2) to max. Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.

  • Page 72: Acc - Control Panel

    Machine description ACC - Control panel 1. LCD Display During normal operation, the set-point temperature, blower speed, operation mode and fresh/re-circulated air selection are displayed. 2. SET / SELECT Button Under normal operation button is used for selecting between modes. (Also used in Test / diagnostics mode for different choices) 3.
  • Page 73 Machine description Climate Control mode settings: Press SET / SELECT button until the climate control mode icon appears, and then turn the button until the required mode is displayed. AUTO AUTO The system runs automatically to keep the temperature that is The system runs automatically to keep the temperature that is selected (set-point temperature).

  • Page 74: Electrical System

    Machine description Turning HVAC system OFF: In the main screen, press the Power button to turn off the HVAC system. When the system is turned off, the backlight will turn off and the interior temperature will be displayed on the screen. To turn off the HVAC system from Defrost mode, press the Power button until the HVAC system returns to the AUTO mode, then press the Power button again...

  • Page 75: Fuses In The Main Switchbox

    Machine description Fuses in the main switchbox. The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. Fig. Fuses Main relay, 24V outlet engine Main relay, 24V outlet engine After treatment system, diesel engine After treatment system, diesel engine compartment...

  • Page 76: Fuses At The Master Switch

    Machine description Fuses at the master switch. The fuse box (1) is located inside the cover by the steps on the left-hand side of the roller. This is also where the batteries (2) are, and the starter relay (4) and preheating relay (5) and fuses (6, 7) are placed behind the battery disconnector plate (3).

  • Page 77: Electricity For Urea System

    Machine description Electricity for Urea system The relays (1 and 2) are located inside the door on the right side of the roller. 1. Line heater relay (K36) 2. DEF supply relay (K37) Fig. Cover, right-hand side Fuses in cab The electrical system in the cab has a separate fuse box located on the front right side of the cab roof.
  • Page 78 Machine description 4812163801.pdf 2019-04-30...

  • Page 79: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The battery disconnector switch is located inside the cover by the steps on the left-hand side of the roller. Turn the key (1) to the On position. The roller is now supplied with power.

  • Page 80: Belt Reminder

    Operation Belt reminder The machine can be equipped with seat belt with belt reminder. Unless the seat belt is used, a warning image appear in the display and a warning buzzer sounds to alert the driver to use the seat belt. Operator's seat, comfort - Adjustments Adjust the operator's seat so that the position is comfortable and so that the controls are within easy...

  • Page 81: Control Panel, Adjustments

    Operation Control panel, adjustments The control unit has two adjustment options, rotation and steering column angle. For rotation, lift the lever (1). Ensure that the control unit locks in position before operating the machine. Release locking lever (2) to adjust the steering column angle.

  • Page 82: Display - Control

    Operation Display - Control Sit down for all operations. Turn the ignition key (1) to position I, the start screen will be shown in display. Fig. Control panel 1. Ignition key 2. Status screen Check that the voltmeter (5) reads at least 24 volts, and that the fuel gauge (3) and urea level gauge (6) show a reading.

  • Page 83: Interlock

    Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 7 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake is activated. If the parking brake is activated, the diesel engine will not stop if the forward/reverse lever is moved out of neutral.

  • Page 84: View

    Operation View Before starting, make sure that the view forwards and backwards is unobstructed. All cab windows should be clean and the rear view mirrors should be correctly adjusted. Fig. view 4812163801.pdf 2019-04-30...

  • Page 85: Starting

    Operation Starting Starting the engine Make sure that the emergency stop is OFF and the parking brake ON. Set the forward/reverse lever (1) in neutral position, and set the speed selector (2) in the idling position (LO) or (ECO) if that option is installed on the machine. The diesel engine cannot be started in any other position of the controls.

  • Page 86: Driving

    Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.

  • Page 87: Machine With Speed Limiter (Speed Potentiometer) - Optional

    Operation The machine's gear position is shown in the center of the speedometer; select the gear/speed for the task. The machine does not need to be stopped to change gear position. Fig. The display shows the selection in the middle (tortoise, drum spin, wheelspin or hare).

  • Page 88: Slopes

    Operation Carefully move the forward/reverse lever (2) forwards or backwards, depending on which direction of travel is required. Speed increases as the lever is moved away from the neutral position. Fig. The display shows the selection in the middle (tortoise, drum spin, wheelspin or hare).

  • Page 89: Machine With Tc (Anti-Spin)

    Operation Machine with TC (Anti-Spin) TC (Anti-Spin) (1) is activated by default (LED lit). Position the speed control (3) in suitable position. TC (Anti-Spin) activated/disengaged is shown in the center of the speedometer. Carefully move the forward/reverse lever (2) forwards Fig.

  • Page 90: Interlock/Emergency Stop/Parking Brake - Check

    Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

  • Page 91: Setting Limit

    Operation Setting limit The CMV view in display will give the operator all information needed during compaction; engine rpm, gear position, speed, frequency and inclinations are in display together with actual CMV and the limit set in brackets. Use the buttons underneath the display to set the limit.

  • Page 92: Operation Cmv

    Operation Operation CMV The Compaction Meter is measuring the dynamic stiffness of the ground. The CMV is influenced by the rolling speed, rolling direction (forward or reverse), amplitude setting and vibration frequency. DCM is less sensitive to small variation in vibration frequency. Some reference CMV for some compacted materials: Material Material...

  • Page 93: Vibration

    Operation Vibration Manual/Automatic vibration Activate the button for the Working mode (4). Manual or automatic vibration activation/deactivation is selected using button (1). In the manual position, the operator activates vibration using the switch (2) on the forward/reverse lever. In automatic mode (AVC), vibration is activated when the speed is ≥...

  • Page 94: Amplitude - Changeover

    Operation Amplitude - Changeover The amplitude setting must not be change when The amplitude setting must not be change when vibration is in operation vibration is in operation Switch the vibration off and wait until vibration Switch the vibration off and wait until vibration stops before changing amplitude.

  • Page 95: Braking

    Operation Braking Normal braking Press the switch (1) to switch off the vibration. Move the forward/reverse lever (2) to the neutral position to stop the roller. Always activate the parking brake (3), before leaving the operator platform. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and...

  • Page 96: Switching Off

    Operation Switching off Set the speed control in idling position and allow the engine to idle for a few minutes to cool down. Do not idle the engine for excessively long Do not idle the engine for excessively long periods. Long periods of idle, more than 10 periods.

  • Page 97: Master Switch

    Operation Master switch Before leaving the roller for the day, switch the master switch (1) to the disconnected position and remove the handle. The DEF pump will still run for a while even if the master switch is turned off and is to prevent freezing in the DEF hoses.
  • Page 98 Operation 4812163801.pdf 2019-04-30...

  • Page 99: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 100: Hoods, Tarpaulin

    Long-term parking Hoods, tarpaulin * Lower the instrument cover over the instrument panel. * Cover the entire roller with a tarpaulin. A gap must be left between the tarpaulin and the ground. * If possible, store the roller indoors and ideally in a building where the temperature is constant.

  • Page 101: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Activate the parking brake. Front frame shall be in line with the rear frame.

  • Page 102: Lifting The Roller With Jack

    Miscellaneous Weight: refer to the hoisting plate on the roller Lifting the roller with jack: The machine’s gross weight is specified on the The machine’s gross weight is specified on the hoisting plate (1). Refer also to the Technical hoisting plate (1). Refer also to the Technical specifications.

  • Page 103: Short Distance Towing With The Engine Running

    Miscellaneous Short distance towing with the engine running Activate the parking brake, and temporarily stop Activate the parking brake, and temporarily stop the engine. Chock the wheels to prevent the roller the engine. Chock the wheels to prevent the roller from moving.

  • Page 104: Short Distance Towing When The Engine Is Inoperative

    Miscellaneous Short distance towing when the engine is inoperative. Chock the wheels to prevent the roller from Chock the wheels to prevent the roller from moving when the brakes are hydraulically moving when the brakes are hydraulically disengaged. disengaged. Open the hood and make sure that the propulsion pump is accessible.

  • Page 105: Towing The Roller

    Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.

  • Page 106: Securing Ca2500-Ca4600 For Loading

    Miscellaneous Securing CA2500-CA4600 for loading Securing the CA2500-4600D/PD vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel 1 - 3 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts, 1 - 3 = double lashings, i.e.
  • Page 107 Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.

  • Page 108: Securing Ca5000/5500/6000/6500 For Loading

    Miscellaneous Securing CA5000/5500/6000/6500 for loading Securing the CA5000D/PD-CA6500D/PD vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel Lashing 3 can be moved to the rear lashing mount on the roller if necessary. Lashing 3 can be moved to the rear lashing mount on the roller if necessary. 1 - 4 = double lashings, i.e.
  • Page 109 Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
  • Page 110 Operating instructions - Summary 4812163801.pdf 2019-04-30...

  • Page 111: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Ensure that all instructions in the MAINTENANCE section are followed and the Ensure that all instructions in the MAINTENANCE section are followed and the steering hitch lock is unlocked.
  • Page 112 Operating instructions - Summary 4812163801.pdf 2019-04-30...

  • Page 113: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 114 Preventive maintenance CALIFORNIA Proposition 65 Decal and location of decal shown in section Machine description. 4812163801.pdf 2019-04-30...

  • Page 115: Maintenance - Lubricants And Symbols

    Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Always use high-quality lubricants and the Always use high-quality lubricants and the amounts recommended. Too much grease or amounts recommended. Too much grease or oil can cause overheating, resulting in rapid oil can cause overheating, resulting in rapid wear.

  • Page 116: Maintenance Symbols

    Maintenance - Lubricants and symbols BIOLOGICAL BIOLOGICAL Air temperature -10°C - +35°C Air temperature -10°C - +35°C PANOLIN HLP Synth 46 PANOLIN HLP Synth 46 HYDRAULIC HYDRAULIC (14°F-95°F) (14°F-95°F) (www.panolin.com) (www.panolin.com) FLUID, PANOLIN FLUID, PANOLIN When it leaves the factory, the When it leaves the factory, the machine may be filled with machine may be filled with...

  • Page 117: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 33,34 31,32 6,7,10 2, 3 29, 30 22,23 17,18 Fig. Service and maintenance points Diesel fuel, filling Diesel fuel, filling 14. Scrapers 14. Scrapers 27. Seat bearing * 27.

  • Page 118: Periodic Service (Service Message) - Optional

    Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.

  • Page 119: Every 10 Hours Of Operation (Daily)

    Maintenance - Maintenance schedule Every 10 hours of operation (Daily) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Before starting up for the first time on that day Before starting up for the first time on that day Check the scraper setting Check the scraper setting...

  • Page 120: Every 250 / 750 / 1250 / 1750 Hours Of Operation

    Maintenance - Maintenance schedule Every 250 / 750 / 1250 / 1750 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Check the oil level in drum cartridges Check the oil level in drum cartridges 23,22...

  • Page 121: Every 1000 Hours Of Operation

    Maintenance - Maintenance schedule Every 1000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the hydraulic fluid filter Change the hydraulic fluid filter Check the oil level in drum cartridges Check the oil level in drum cartridges Inspect the filter element in the air cleaner...

  • Page 122: Every 2000 Hours Of Operation

    Maintenance - Maintenance schedule Every 2000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment 6,10 6,10 Change the fluid in the hydraulic reservoir *) Change the fluid in the hydraulic reservoir *) *) not for PANOLIN *) not for PANOLIN...

  • Page 123: Every Other Year

    Maintenance - Maintenance schedule Every other year Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the coolant (glycol) Change the coolant (glycol) Change the fluid in the hydraulic reservoir *) Change the fluid in the hydraulic reservoir *) *) not for PANOLIN...
  • Page 124 Maintenance - Maintenance schedule 4812163801.pdf 2019-04-30...

  • Page 125: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 126: Scrapers, Pad-Drum

    Maintenance, 10h Scrapers, Pad-drum Undo the screws (1), then adjust each scraper tooth (2) to 25 mm (1.0 in) between scraper tooth and drum. Center each scraper tooth (2) between the pads. Tighten the screws (1). Fig. Scrapers 1. Screws 2.

  • Page 127: Flexible Scrapers (Optional)

    Maintenance, 10h Flexible scrapers (Optional) Loosen the screws (2). Then, adjust the scraper blade (1) so that it lightly touches the drum. Tighten the screws (2). Fig. Scrapers 1. Scraper blade 2. Screws Air circulation - Check Ensure that the engine has free circulation of cooling air through the protective grille in the hood.

  • Page 128: Coolant Level - Check

    Maintenance, 10h Coolant level - Check Check that the coolant level is between the max. and min. marks (2). Observe great caution if the cap has to be opened Observe great caution if the cap has to be opened while the engine is hot. Wear protective gloves and while the engine is hot.

  • Page 129: Fuel Tank - Filling

    Maintenance, 10h Fuel tank - Filling Top up the fuel tank every day. Follow the engine manufacturer's specifications for diesel fuel. T4F/Stage IV Cummins engines require the use T4F/Stage IV Cummins engines require the use of Ultra Low Sulphur Diesel (ULSD) fuel, which of Ultra Low Sulphur Diesel (ULSD) fuel, which has a sulphur content of 15 ppm (parts per has a sulphur content of 15 ppm (parts per...

  • Page 130: Urea Tank - Refilling

    Maintenance, 10h Urea tank - Refilling Top up the urea tank every day. Follow the engine manufacturer's specifications for urea usage. The urea solution must only be filled in the tank The urea solution must only be filled in the tank provided for this.

  • Page 131: Maintenance, First 50H

    Maintenance, first 50h Maintenance, first 50h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 132: Drum Cartridge - Oil Change

    Maintenance, first 50h Clean thoroughly around the oil filter. Remove the oil filter (1) and hand in to an Remove the oil filter (1) and hand in to an environment-friendly waste disposal station. This environment-friendly waste disposal station. This is a single-use filter and cannot be cleaned. is a single-use filter and cannot be cleaned.

  • Page 133: Tires - Air Pressure - Wheel Nuts - Tightening

    Maintenance, first 50h Place a receptacle for about 5 liters (1.32 gal) underneath the drain plug (2). Observe care when draining drum oil/hot drum oil. Observe care when draining drum oil/hot drum oil. Wear protective gloves and goggles. Wear protective gloves and goggles. Save the oil and hand in to an Save the oil and hand in to an environment-friendly waste disposal station.

  • Page 134: Drum Gearbox - Oil Change

    Maintenance, first 50h Drum gearbox - Oil change Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 5.0 liters (5,3 qts.). Refit the drain plug (1) and fill with oil up to the level plug (3), according to "Drum gearbox - Checking the oil level".

  • Page 135: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 136: Pre-Fuel Filter - Draining

    Maintenance - 50h Pre-fuel filter - Draining Unscrew the drain plug (1) at the bottom of the fuel prefilter. With the aid of the secondary hand-operated pump, make certain that all sediment comes out. Tighten the drain plug as soon as uncontaminated fuel runs out.

  • Page 137: Maintenance Measures - 250 H

    Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 138: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance measures - 250 h Drum cartridge - Cleaning the ventilation screw Clean the drum's ventilation hole and ventilation screw (1). The hole is required to eliminate excess pressure inside the drum. Fig. Drum 1. Ventilation screw Rear axle differential - Check oil level Never work under the roller when the engine is Never work under the roller when the engine is running.

  • Page 139: Rear Axle Planetary Gears - Check Oil Level

    Maintenance measures - 250 h Rear axle planetary gears - Check oil level Position the roller so that the level plug (1) in the planetary gear is at "9 o'clock" or "3 o'clock". Wipe clean and remove the level plug (1) and check that the oil level reaches the lower edge of the plug hole.

  • Page 140: Radiator - Check/Cleaning

    Maintenance measures - 250 h Radiator - Check/Cleaning Check that air can pass unobstructed through the radiators (1), (2) and (3). Clean a dirty radiator using compressed air or a high-pressure water jet. Undo the two screws (5) and tilt the condenser element upwards.

  • Page 141: Battery - Check Condition

    Maintenance measures - 250 h Battery - Check condition The batteries are sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level.

  • Page 142: Automatic Climate Control (Optional) - Inspection

    Maintenance measures - 250 h Automatic Climate Control (Optional) - Inspection With the unit in operation, open the engine hood and check using the sight glass (1) that bubbles are not visible on the drying filter. The filter is located on the right-hand side at the front edge of the engine compartment.

  • Page 143: Maintenance Measures - 500 H

    Maintenance measures - 500 h Maintenance measures - 500 h Every 500/1500..hours of operation (every six months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 144: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance measures - 500 h Drum cartridge - Cleaning the ventilation screw Clean the drum's ventilation hole and ventilation screw (1). The hole is required to eliminate excess pressure inside the drum. Fig. Drum 1. Ventilation screw Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the...

  • Page 145: Backup Filter - Change

    Maintenance measures - 500 h Backup filter - Change Change the backup filter with a new filter after every second replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 146: Rear Axle Differential - Check Oil Level

    Maintenance measures - 500 h Rear axle differential - Check oil level Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.

  • Page 147: Drum Gearbox - Checking The Oil Level

    Maintenance measures - 500 h Drum gearbox - Checking the oil level Wipe clean the area around the level plug (1) and then undo the plug. Ensure that the oil level reaches up to the lower edge of the plug hole. Top off with oil to the right level if the level is low.

  • Page 148: The Engine Fuel Filter - Replacement/Cleaning

    Maintenance measures - 500 h The engine fuel filter - replacement/cleaning Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1).

  • Page 149: Diesel Engine - Oil And Filter Change

    Maintenance measures - 500 h Diesel engine - Oil and Filter change The oil drain plug is mounted with a hose on the engine. It is accessible on the left-hand, rear underside of the tractor frame and is mounted inside a cover plug (1).

  • Page 150: Seat Bearing - Lubrication

    Maintenance measures - 500 h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 151: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 152: Drum Cartridge - Checking The Oil Level

    Maintenance - 1000h Clean thoroughly around the oil filter. Remove the oil filter (1) and hand in to an Remove the oil filter (1) and hand in to an environment-friendly waste disposal station. This environment-friendly waste disposal station. This is a single-use filter and cannot be cleaned. is a single-use filter and cannot be cleaned.

  • Page 153: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance - 1000h The oil should now come up to the sight glass (3). If necessary, release the filler plug (1) and fill to half the sight glass (3). Clean the magnetic filler plug (1) of any metallic residue, before refitting the plug. Ensure that only Dynapac Drum Oil 1000 is used Ensure that only Dynapac Drum Oil 1000 is used in the cartridges.

  • Page 154: Backup Filter - Change

    Maintenance - 1000h Release the clips (1), pull off the cover (2), and pull out the main filter (3). Do not remove the backup filter (4). Clean the air cleaner if necessary, see section Air cleaner - Cleaning. When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order.

  • Page 155: Air Cleaner - Cleaning

    Maintenance - 1000h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.

  • Page 156: Rear Axle Differential - Oil Change

    Maintenance - 1000h Rear axle differential - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.

  • Page 157: Drum Gearbox - Oil Change

    Maintenance - 1000h Drum gearbox - Oil change Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 5.0 liters (5,3 qts.). Refit the drain plug (1) and fill with oil up to the level plug (3), according to "Drum gearbox - Checking the oil level".

  • Page 158: The Engine Fuel Filter - Replacement/Cleaning

    Maintenance - 1000h The engine fuel filter - replacement/cleaning Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.

  • Page 159: Diesel Engine - Oil And Filter Change

    Maintenance - 1000h Diesel engine - Oil and Filter change The oil drain plug is mounted with a hose on the engine. It is accessible on the left-hand, rear underside of the tractor frame and is mounted inside a cover plug (1). The rear hose is for the oil drainage, the front one for the radiator water.

  • Page 160: Seat Bearing - Lubrication

    Maintenance - 1000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 161: Fuel Tank - Draining (Optional)

    Maintenance - 1000h Fuel tank - Draining (Optional) Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.

  • Page 162: Steering Hitch - Tightening

    Maintenance - 1000h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated. Switch crushed when the steering is operated.

  • Page 163: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 164: Hydraulic Filter - Replacement

    Maintenance - 2000h Hydraulic filter - Replacement Undo the filler cap/bleeder filter (2) on top of the reservoir so that over-pressure inside the reservoir can be eliminated. Make sure that the bleeding filter (2) is not clogged, air must have unobstructed passage through the cap in both directions.

  • Page 165: Drum Cartridge - Oil Change

    Maintenance - 2000h Drum cartridge - Oil change Position the roller on a flat surface with the groove (1) on the inside of the drum aligned with the top of the drum frame. Fig. Left drum side 1. Groove Place a receptacle for about 5 liters (1.32 gal) underneath the drain plug (2).

  • Page 166: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance - 2000h Drum cartridge - Cleaning the ventilation screw Clean the drum's ventilation hole and ventilation screw (1). The hole is required to eliminate excess pressure inside the drum. Fig. Drum 1. Ventilation screw Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the...

  • Page 167: Backup Filter - Change

    Maintenance - 2000h Backup filter - Change Change the backup filter with a new filter after every second replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 168: Rear Axle Planetary Gear - Oil Change

    Maintenance - 2000h Rear axle planetary gear - Oil change Position the roller with the plug (1) at its lowest position. Wipe clean, unscrew the plug (1) and drain the oil into a suitable receptacle. The volume is approximately 1.85 liters (1.95 qts). Oil should be taken to your local waste disposal Oil should be taken to your local waste disposal station.

  • Page 169: Rear Axle Differential - Oil Change

    Maintenance - 2000h Rear axle differential - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.

  • Page 170: Radiator - Check/Cleaning

    Maintenance - 2000h Radiator - Check/Cleaning Check that air can pass unobstructed through the radiators (1), (2) and (3). Clean a dirty radiator using compressed air or a high-pressure water jet. Undo the two screws (5) and tilt the condenser element upwards.

  • Page 171: Diesel Engine - Oil And Filter Change

    Maintenance - 2000h Diesel engine - Oil and Filter change The oil drain plug is mounted with a hose on the engine. It is accessible on the left-hand, rear underside of the tractor frame and is mounted inside a cover plug (1). The rear hose is for the oil drainage, the front one for the radiator water.

  • Page 172: Seat Bearing - Lubrication

    Maintenance - 2000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 173: Fuel Tank - Draining (Optional)

    Maintenance - 2000h Fuel tank - Draining (Optional) Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.

  • Page 174: Automatic Climate Control (Optional) - Overhaul

    Maintenance - 2000h Automatic Climate Control (Optional) - Overhaul Regular inspection and maintenance are necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from underneath. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.

  • Page 175: Steering Hitch - Tightening

    Maintenance - 2000h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated. Switch crushed when the steering is operated.

  • Page 176: Replacing The Urea Pump Filter

    Maintenance - 2000h Replacing the urea pump filter The urea pump is located on the right side of the machine, beside the urea tank. 2. Service hatch (urea pump) Fig. Urea tank space 1. Urea pump The filter is located in the bottom of the unit. To reach the filter, undo the lid with a 27 mm socket and remove the filter with the tool supplied with the filter spare.

  • Page 177: Replacing The Urea Tank Suction Filter

    Maintenance - 2000h Replacing the urea tank suction filter The urea tank is located on the right side of the machine. Fig. Urea tank space Loosen and remove the tank multifunction unit (1), then remove the suction filter (2) that is located in the bottom of the unit.
  • Page 178 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

This manual is also suitable for:

Dynapac ca5000Dynapac ca5500Dynapac ca6000Dynapac ca6500

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