Fayat Group DYNAPAC CC224C Instruction Manual
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Fayat Group DYNAPAC CC224C Instruction Manual

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Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
4812159701_D.pdf
4812159701_D.pdf
Vibratory roller
Vibratory roller
CC224C/324C
CC224C/324C
CC2200C/3200C
CC2200C/3200C
Cummins QSB 3.3 (IIIA/T3)
Cummins QSB 3.3 (IIIA/T3)
Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)
Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)
Deutz TCD 3.6 L04 (stage V)
Deutz TCD 3.6 L04 (stage V)
Serial number
Serial number
10000312xxA009632 -
10000312xxA009632 -
10000316xxA010919 -
10000316xxA010919 -
10000337xxA015716 - 25376
10000337xxA015716 - 25376
10000341xxA011334 - 17820
10000341xxA011334 - 17820
10000424xxA026658 -
10000424xxA026658 -
10000428xxA022376 -
10000428xxA022376 -
10000457xxA031132 -
10000457xxA031132 -
10000461xxA0xxxxx -
10000461xxA0xxxxx -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
Engine
Engine

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Summary of Contents for Fayat Group DYNAPAC CC224C

  • Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812159701_D.pdf 4812159701_D.pdf Vibratory roller Vibratory roller CC224C/324C CC224C/324C CC2200C/3200C CC2200C/3200C Engine Engine Cummins QSB 3.3 (IIIA/T3) Cummins QSB 3.3 (IIIA/T3) Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f) Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f) Deutz TCD 3.6 L04 (stage V) Deutz TCD 3.6 L04 (stage V) Serial number...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Signal symbols and meaning ..............1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
  • Page 4 Dimensions, side view................16 Dimensions, top view ................17 Weights and volumes................18 Working capacity..................18 General ..................... 19 -emission.................... 20 Hydraulic system..................21 Air Conditioning / Automatic Climate Control (ACC) (Optional) ....21 Tightening torque ..................22 Machine description ....................... 23 Diesel engine ....................
  • Page 5 Control panel and controls ................ 33 Function descriptions ................34 Forward & Reverse lever ................38 Function descriptions ................38 Forward & Reverse lever ................39 Function descriptions ................39 Display explanations ................. 39 Machine alarm................... 42 "MAIN MENU" ................... 45 "USER SETTINGS"...
  • Page 6 Fuses in cab....................58 Operation ..........................59 Before starting ......................59 Master switch - Switching on..............59 Control panel, adjustments ............... 59 Operator's seat - Adjustment..............60 Belt reminder..................... 60 Operator's seat, comfort - Adjustments............. 61 Parking brake .................... 61 Display - Control..................
  • Page 7 Normal braking..................75 Emergency braking ................... 76 Switching off....................76 Parking ........................77 Chocking the drums .................. 77 Master switch .................... 77 Long-term parking........................79 Engine ....................... 79 Battery....................... 79 Air cleaner, exhaust pipe................79 Watering system ..................79 Fuel tank ....................79 Hydraulic reservoir ..................
  • Page 8 Acceptance and delivery inspection............91 Warranty....................91 Maintenance - Lubricants and symbols ................. 93 Maintenance symbols ................94 Maintenance - Maintenance schedule ................... 95 Service and maintenance points ............... 95 General ..................... 95 Every 10 hours of operation (Daily)............96 After the FIRST 50 hours of operation ............
  • Page 9 Scrapers, spring-action Check ...................... 108 Scrapers Setting - Adjustment................109 Wheel scrapers Control - Adjustment ................110 Removing the scapers .............. 111 Maintenance - 50h ....................... 113 Fuel filter - Draining................. 113 Drum gear - Checking the oil level ............114 Tires - Tire pressure................
  • Page 10 Battery - Check condition ..................123 Air cleaner Checking - Change the main air filter............124 Backup filter - Change................124 Air cleaner - Cleaning....................125 Drum - oil level Inspection - filling ..................125 Rubber elements and attachment screws Check ......................
  • Page 11 Hydraulic filter Change....................134 Drum - Oil change ................... 135 Drum gear - Oil change................135 Drum gear - Checking the oil level ............136 Wheel gear - Oil change ................. 136 Wheel gear - Checking the oil level/Filling the oil........137 Rubber elements and attachment screws Check ......................
  • Page 12 Hydraulic filter Change....................146 Drum - Oil change ................... 147 Drum gear - Oil change................147 Drum gear - Checking the oil level ............148 Wheel gear - Oil change ................. 148 Wheel gear - Checking the oil level/Filling the oil........149 Rubber elements and attachment screws Check ......................

  • Page 13: Introduction

    Introduction Introduction The machine Dynapac CC224CHF/CC324CHF/CC2200C/CC3200C is a self-propelled vibratory combination roller in 8 metric tonnes class featuring 1500/1730 mm (59/68 in) wide steel drum front and four smooth rubber tires at rear. The machine is equipped with drive, brakes, vibration and timer for water sprinkler on the drum.

  • Page 14: General

    Introduction The safety manual supplied with the machine The safety manual supplied with the machine must be read by all roller operators. Always must be read by all roller operators. Always follow the safety instructions. Do not remove follow the safety instructions. Do not remove the manual from the machine.

  • Page 15: Ce Marking And Declaration Of Conformity

    Introduction The machine must be correctly maintained for maximal performance. The machine should be kept clean so that any leakages, loose bolts and loose connections are discovered at as early a point in time as possible. Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected.
  • Page 16 Introduction 4812159701_D.pdf 2021-03-16...

  • Page 17: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) • • The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 18 Safety - General instructions • • Hearing protection is recommended if the noise level exceeds 80 dB(A). The Hearing protection is recommended if the noise level exceeds 80 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.

  • Page 19: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the risk zone, i.e. a distance of at least 7 m (23 the risk zone, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

  • Page 20: Work Driving

    Safety - when operating Work driving To exit the cab in an emergency, release the To exit the cab in an emergency, release the hammer on the rear right post and break the rear hammer on the rear right post and break the rear window.

  • Page 21: Safety (Optional)

    Safety (Optional) Safety (Optional) Air conditioning The system contains pressurized refrigerant. It is The system contains pressurized refrigerant. It is forbidden to release refrigerants into the forbidden to release refrigerants into the atmosphere. atmosphere. Work on the refrigerant circuit is only to be carried Work on the refrigerant circuit is only to be carried out by authorized companies.

  • Page 22: Working Lights - Xenon

    Safety (Optional) Working lights - Xenon Warning, high voltage! Warning, high voltage! The working lights of the Xenon type have a secondary high-voltage source. Work on the lighting should only be conducted by an authorized electrician and with the primary voltage disconnected.

  • Page 23: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 24: High Pressure Cleaning

    Special instructions High pressure cleaning Do not spray directly onto electrical components. Do not use high pressure cleaning for Do not use high pressure cleaning for dashboard/display. dashboard/display. The Electrical Drive Control and the computer The Electrical Drive Control and the computer box may not be washed with high pressure box may not be washed with high pressure cleaning and not at all with water.

  • Page 25: Jump Starting (24V)

    Special instructions When fitting batteries, always connect the When fitting batteries, always connect the positive cable first. positive cable first. Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way.
  • Page 26 Special instructions 4812159701_D.pdf 2021-03-16...

  • Page 27: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 28: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheel base Wheel base 3340 3340 Diameter, drum Diameter, drum 1150 1150 Height, with ROPS/cab Height, with ROPS/cab 2990 2990 Height, without ROPS/cab Height, without ROPS/cab 2275 2275 Length, standard variant Length, standard variant 4510 4510 Thickness, drum amplitude, Nominal...

  • Page 29: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Machine width, standard Machine width, standard CC224CHF/CC2200C CC224CHF/CC2200C 1620 1620 CC324CHF/CC3200C CC324CHF/CC3200C 1870 1870 Machine width, asymmetrical Machine width, asymmetrical 2145 2145 84.5 84.5 Turning radius, outer Turning radius, outer CC224CHF/CC2200C CC224CHF/CC2200C 5190 5190 CC324CHF/CC3200C CC324CHF/CC3200C...

  • Page 30: Weights And Volumes

    Technical specifications Weights and volumes Weights Weights Service weight Service weight ROPS (EN500) ROPS (EN500) CC224CHF/CC2200C CC224CHF/CC2200C (kg) (kg) 7 400 7 400 (lbs) (lbs) 16 320 16 320 CC324CHF/CC3200C CC324CHF/CC3200C (kg) (kg) 7 700 7 700 (lbs) (lbs) 16 980 16 980 Fluid volumes Fluid volumes...

  • Page 31: General

    Technical specifications Centrifugal force Centrifugal force High High High High amplitude amplitude amplitude amplitude amplitude amplitude amplitude amplitude (CE-2006) (CE-2006) (CE-2006) (CE-2006) CC224CHF/CC2200C CC224CHF/CC2200C 38 (kN) 38 (kN) 17 550 17 550 16 200 16 200 15 075 15 075 8 550 (lb) 8 550 (lb) CC324CHF/CC3200C...

  • Page 32: Co 2 -Emission

    Technical specifications -emission -emissions measured according to applicable test cycle in Regulation (EU) 2016/1628. Manufacturer/Model Manufacturer/Model Test-cycle Test-cycle -emission -emission (g/kWh) (g/kWh) Deutz TCD 3.6 L04 Deutz TCD 3.6 L04 Stage V Stage V NRTC NRTC 838,6 838,6 NRTC: Non-road transient test cycles. NRTC: Non-road transient test cycles.

  • Page 33: Hydraulic System

    Technical specifications Hydraulic system Opening pressure Opening pressure Drive system Drive system 5 080 5 080 Supply system Supply system Vibration system Vibration system 2 760 2 760 Control systems Control systems 2 900 2 900 Brake release Brake release Air Conditioning / Automatic Climate Control (ACC) (Optional) The system described in this manual is an AC/ACC...

  • Page 34: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...

  • Page 35: Machine Description

    Machine description Machine description Diesel engine The machine is equipped with a completely electronically controlled water-cooled four-cylinder, turbocharged (WGT) diesel engine with direct injection (HPCR) and intercooler. WGT - Waste Gate Turbo HPCR - High Pressure Common Rail fuel injection (IIIB/T4i/T4f) The engine is also equipped with cooled exhaust gas recirculation (ceGR) and a diesel oxidation catalysator...

  • Page 36: Brake System

    Machine description hydraulic pump supplies all motors with hydraulic oil. The speed of the machine is proportional to the angle of the control lever (the deflection of the forward/reverse lever regulates the speed). A speed selector is available as option. Brake system The brake system comprises a service brake, secondary brake and parking brake.

  • Page 37: Rops

    Machine description rear cab window, which can be broken with the emergency hammer located in the cab. ROPS ROPS is the abbreviation for "Roll Over Protective Structure". The cab is approved as a protective cab in accordance with the ROPS standard. If any part of the cab's or the ROPS structure's protective construction displays plastic deformation or cracks, the cab or the ROPS structure must be...

  • Page 38: Product Identification Number On The Frame

    Machine description Product identification number on the frame The machine PIN (Product Identification Number) (1) is punched on the right edge of the front frame. Fig. PIN Front frame Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint.

  • Page 39: Engine Plates

    Machine description Engine plates The engine type plates (1) are affixed to the top and on the right side of the engine. The plates specify the type of engine, serial number and the engine specification. Please specify the engine serial number when ordering spares.

  • Page 40: Decals

    Machine description Decals Location - decals Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 12. Master switch 12. Master switch 4700904835 4700904835 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 13. Coolant 13. Coolant 4700388449 4700388449 components components...

  • Page 41: Location - Decals, California

    Machine description Location - decals, CALIFORNIA Proposition 65 Warning, CALIFORNIA Warning, CALIFORNIA 4812129673 4812129673 Proposition 65 Proposition 65 Fig. Location Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible.
  • Page 42 Machine description 4700904895 Warning - Brake disengagement Study the towing chapter before disengaging the brakes. Danger of being crushed. 4700903459 Warning - Instruction manual The operator must read the safety, operation and maintenance instructions before operating the machine. 4700904083 Warning - Edge cutter (optional) Warning of rotating parts.
  • Page 43 Machine description 4812129673 Warning CALIFORNIA - Proposition 65 2021-03-16 4812159701_D.pdf...

  • Page 44: Info Decals

    Machine description Info decals Manual compartment Manual compartment Battery voltage Battery voltage Master switch Master switch Coolant Coolant Water Water Hydraulic fluid level Hydraulic fluid level Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Diesel fuel Diesel fuel Bio-hydraulic fluid PANOLIN Bio-hydraulic fluid PANOLIN Fuel with low sulphur content...

  • Page 45: Instruments/Controls

    Machine description Instruments/Controls Control panel and controls 28/30/35 29/31 Fig. Control panel Ignition switch Ignition switch Vibration rear drum Vibration rear drum Parking brake Parking brake Forward & Reverse lever Forward & Reverse lever Work mode (Off-set and Work mode (Off-set and Hazard lights Hazard lights vibration permitted plus soft...

  • Page 46: Function Descriptions

    Machine description Functions Functions Direction indicators Direction indicators Driving lights Driving lights Full/Dipped beam Full/Dipped beam Parking lights Parking lights Horn Horn Figure. Steering column switch (optional) Function descriptions Designation Designation Symbol Symbol Function Function Ignition key Ignition key The electric circuit is broken. The electric circuit is broken.
  • Page 47 Machine description Designation Designation Symbol Symbol Function Function Vibration, front drum Vibration, front drum Activation of vibration on front drum. Activation of vibration on front drum. If Working mode (14) is not activated, there will be no vibration If Working mode (14) is not activated, there will be no vibration on the drum.
  • Page 48 Machine description Designation Designation Symbol Symbol Function Function Rpm switch, diesel engine Rpm switch, diesel engine Three-position switch for idling (LO), intermediate speed (MID) Three-position switch for idling (LO), intermediate speed (MID) and working speed (HI). and working speed (HI). NOTE: The lever must be in neutral (LO) when starting the NOTE: The lever must be in neutral (LO) when starting the machine.
  • Page 49 Machine description Designation Designation Symbol Symbol Function Function Position 3: Used for maximum transport speed or for high Position 3: Used for maximum transport speed or for high speed during smooth rolling without vibration speed during smooth rolling without vibration Edge press/cutter, UP/DOWN Edge press/cutter, UP/DOWN The edge cutter can be moved up and down when the...

  • Page 50: Forward & Reverse Lever

    Machine description Forward & Reverse lever Vibration on/off Vibration on/off Edge cutter, Up Edge cutter, Up Panic sprinkler (ON as long as Panic sprinkler (ON as long as Edge cutter, Down Edge cutter, Down button depressed) button depressed) Offset left Offset left Offset right Offset right...

  • Page 51: Forward & Reverse Lever

    Machine description Forward & Reverse lever Vibration on/off Vibration on/off Edge cutter, Up Edge cutter, Up Panic sprinkler (ON as long as Panic sprinkler (ON as long as Edge cutter, Down Edge cutter, Down button depressed) button depressed) Offset left Offset left Offset right Offset right...
  • Page 52 Machine description A status screen provides information on the fuel level, water level in the sprinkler tank, machine hours and voltage level. Fuel and water levels are specified in per cent (%). This screen is active until the Diesel engine is started or an active screen choice is made via the function buttons below the display.
  • Page 53 Machine description Scroll/Selection buttons to choose Scroll/Selection buttons to choose between available functions. between available functions. Alarm log button to display engine and Alarm log button to display engine and machine alarms. machine alarms. Settings/Button select menu, which opens Settings/Button select menu, which opens the main menu.

  • Page 54: Machine Alarm

    Machine description When a machine alarm is activated the alarm is shown on the display, plus a warning text that describes the alarm. The alarm message shown is acknowledged by pressing the "OK" button on the display. Machine alarm Symbol Symbol Designation Designation...
  • Page 55 Machine description Alarms received are saved/logged and can be seen by selecting Display alarms. Selection of Display alarms. "ENGINE ALARM" Saved/Logged engine alarms. "MACHINE ALARM" Saved/Logged machine alarms. These alarms come from the other systems on the machine. A screen for Compaction meter Evib (DCM Evib) (Optional), Asphalt temperature (Optional) and Impactometer value can also be shown in the display when installed on the machine.
  • Page 56 Machine description Setting of max and min values by plus or minus on the display screen, for Evib1 and 2 only the minimum value can be set. Value adjustment Choice of setting Impactometer (impacts per meter) The Impactometer shows how many impacts per meter the drum performs during vibration, the set minimum value is shown by a shaded left and right field on the meter image.

  • Page 57: Main Menu

    Machine description Evib compaction meter (DCM Evib) (Optional) Compaction meter measures compaction value Evib i MN / m2 Evib acceleration sensor on the front drum. Min and max values of the Evib value (Evib 1 or Evib 2) on the relevant compaction meter can be adjusted by the plus and minus buttons on the display screen.

  • Page 58: User Settings

    Machine description "USER SETTINGS" Users can change the light settings, choose between the Metric or Imperial system, and set warning sounds On/Off. Adjustment of the light and contrast settings on the display, including brightness of the panel light. 4812159701_D.pdf 2021-03-16...

  • Page 59: Machine Settings

    Machine description "MACHINE SETTINGS" The selection "Sprinkler Pump: 1 & 2" is in machine settings. If the machine is fitted with double sprinkler pumps (Option) this is the menu in which the selection is made for which of the sprinkler pumps are to be activated to water the drum(s).

  • Page 60: Service Menu

    Machine description "SERVICE MENU" The service menu is also accessible via the main menu for adjustments. "ADJUSTMENTS" "TESTMODES" - Installation personnel only, requires pin code. 4812159701_D.pdf 2021-03-16...

  • Page 61: About

    Machine description "CALIBRATION" - service personnel only, requires password. "EDC Calibration" used to calibrate the joystick and speed potentiometer. "TX Program" only used to change software in the display and requires special equipment and know-how. "EDC CALIBRATION" To calibrate, move the joystick fully forward (F) and press in both black buttons on the top of the joystick.

  • Page 62: Operator Help When Starting

    Machine description Operator help when starting When trying to start the machine without having set one, two or three of the conditions required to start machine, the missing conditions are shown in the display. The missing conditions must be set before it is possible to start the machine.

  • Page 63: Instruments And Controls, Cab

    Machine description Instruments and controls, cab Radio/CD Fig. Cab roof, front Fig. Right rear cab post 2021-03-16 4812159701_D.pdf...

  • Page 64: Function Description Of Instruments And Controls In The Cab

    Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Heater control Heater control Turn to the right to increase heating. Turn to the right to increase heating. Turn to the left to reduce heating. Turn to the left to reduce heating.

  • Page 65: Using The Cab Controls

    Machine description Using the cab controls. Defroster To quickly remove ice or mist, make sure that only the front and rear air nozzles are open. Turn the heater and fan dial (1 and 2) to max. Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.

  • Page 66: Electrical System (Version 1)

    Machine description Electrical system (version 1) The machine's main switchbox (1) is located on the rear of the operator platform. There is a plastic cover over the distribution box and fuses. On the plastic cover there is a 24V socket. Fig.

  • Page 67: Electrical System (Version 2)

    Machine description Electrical system (version 2) The machine's main switchbox (1) is located on the rear of the operator platform. There is a plastic cover over the distribution box and fuses. On the plastic cover there is a 24V socket and a 12V socket (optional).

  • Page 68: Power In Engine Compartment/Battery Compartment

    Machine description Power in engine compartment/battery compartment The fuses in the engine compartment are located alongside the master switch. The roller is equipped with 24 V electrical system and an AC alternator. Connect the correct polarities (ground) to the Connect the correct polarities (ground) to the battery.

  • Page 69: Fuse Box At Master Switch (Deutz)

    Machine description Main fuse panel (Deutz) The main fuse panel is located behind the left engine compartment door. Fig. Main fuse panel 1. Master switch 2. Preheating relay (100A) 3. Starter relay 4. Power socket 24V 5. Fuse box (F4) Fuse box at master switch (Deutz) The figure shows the position of the fuses.

  • Page 70: Fuses In Cab

    Machine description Fuses in cab The electrical system in the cab has a separate fuse box located on the front right side of the cab roof. The figure shows fuse amperage and function. Fig. Cab roof fuse box (F7) All fuses are flat pin fuses. 1.

  • Page 71: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The master switch is located in the engine compartment. Turn the key (1) to the on position. The entire roller is now supplied with power. If the main battery/master switch is covered, the If the main battery/master switch is covered, the engine hood must be unlocked during operation,...

  • Page 72: Operator's Seat - Adjustment

    Operation Operator's seat - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows. - Length adjustment (1) - Weight adjustment (2) Fig. Operator's seat - Back support angle (3) 1.

  • Page 73: Operator's Seat, Comfort - Adjustments

    Operation Operator's seat, comfort - Adjustments Adjust the operator's seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows: - Length adjustment (1) - Height adjustment (2) - Seat-cushion inclination (3) - Backrest inclination (4) - Armrest inclination (5)

  • Page 74: Display - Control

    Operation Display - Control Sit down for all operations. Turn the ignition key (1) to position I, the start screen will be shown in display. Fig. Control panel 1. Ignition key 2. Status screen Check that the voltmeter (6) shows at least 24 volts and the levels for fuel (3) and water (4) indicates a percentage value.

  • Page 75: Interlock

    Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 7 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake is activated. If the parking brake is activated, the diesel engine will not stop if the forward/reverse lever is moved out of neutral.

  • Page 76: Operator Position

    Operation Operator position If a ROPS (Roll Over Protective Structure) or a cab is fitted to the roller, always wear the seat belt (1) provided and wear a protective helmet. Replace the seat belt (1) if it shows signs of Replace the seat belt (1) if it shows signs of wear or has been subjected to high levels of wear or has been subjected to high levels of...

  • Page 77: Starting

    Operation Starting Starting the engine Make sure that the emergency stop is OFF and the parking brake ON. Set the forward/reverse lever (1) in neutral position, and set the speed selector (2) in the idling position (LO) or (ECO) if that option is installed on the machine. The diesel engine cannot be started in any other position of the controls.

  • Page 78: Display When Activating Choice Via The Button Set

    Operation When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal that braking distances can be longer than normal until the machine reaches the working temperature.

  • Page 79: Alarm Descriptions

    Operation Alarm descriptions Symbol Symbol Designation Designation Function Function Warning lamp, hydraulic filter Warning lamp, hydraulic filter If the lamp comes on while the engine is running at full If the lamp comes on while the engine is running at full speed, the hydraulic filter must be changed.
  • Page 80 Operation When compacting asphalt, remember to turn on the sprinkler system (4) or (5). Make sure that the area in front of and behind the Make sure that the area in front of and behind the roller is clear. roller is clear. Release the parking brake (2).

  • Page 81: Interlock/Emergency Stop/Parking Brake - Check

    Operation The machine's gear position is shown in the center of the speedometer; select the gear/speed for the task. The machine does not need to be stopped to change gear position. Max. speed Max. speed = Position 1 = Position 1 6 km/h 6 km/h 3.8 mph...

  • Page 82: Combi Machines

    Operation Combi machines Inspect the tire treads from time to time to Inspect the tire treads from time to time to ensure no asphalt has stuck to the tires. This ensure no asphalt has stuck to the tires. This can occur before the tires are sufficiently warm. can occur before the tires are sufficiently warm.

  • Page 83: Burnout Of Dpf-Filter (Regeneration) - (Stage V)

    Operation Burnout of DPF-filter (Regeneration) - (stage V) The machine is equipped with a diesel particle filter (DPF filter), and the engine performs an automatic burnout of soot and ash if necessary. The burnout is performed after 6-10 hours of operation, depending on the operating mode.
  • Page 84 Operation Display symbol Display symbol Sound Sound Soot Soot Comment Comment "Yellow "Yellow level level warning" warning" Beep Beep >=100% >=100% Normal burnout is taking place; if possible do Normal burnout is taking place; if possible do Flashes for a Flashes for a not turn off the machine until burnout is not turn off the machine until burnout is...

  • Page 85: Edge Cutting (Optional)

    Operation Edge cutting (Optional) The machine must be running to activate the edge cutter/compactor. When the machine is in the operating position and the switch (1) is pressed at the bottom, the edge cutter/compactor is lowered to the asphalt surface by means of a hydraulic cylinder.

  • Page 86: Vibration

    Operation Vibration Manual/Automatic vibration Activate the button for the Working mode (4). Manual or automatic vibration activation/deactivation is selected using button (1). In the manual position the operator has to activate the vibration via the bottom left switch on the forward/reverse lever (2).

  • Page 87: Amplitude/Frequency - Changeover

    Operation Amplitude/frequency - Changeover The amplitude setting must not be change when The amplitude setting must not be change when vibration is in operation vibration is in operation Switch the vibration off and wait until vibration Switch the vibration off and wait until vibration stops before changing amplitude.

  • Page 88: Emergency Braking

    Operation Emergency braking Braking is normally activated using the forward/reverse lever. The hydrostatic transmission retards and slows the roller when the lever is moved towards the neutral position. A disc brake in each drum motor/drum gear and the rear axle also acts a secondary brake when in motion, and as a parking brake when stationary.

  • Page 89: Parking

    Operation Parking Chocking the drums Never disembark from the machine when the Never disembark from the machine when the diesel engine is running, unless the parking brake diesel engine is running, unless the parking brake is activated. is activated. Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.
  • Page 90 Operation 4812159701_D.pdf 2021-03-16...

  • Page 91: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 92: Hoods, Tarpaulin

    Long-term parking Hoods, tarpaulin * Lower the instrument cover over the instrument panel. * Cover the entire roller with a tarpaulin. A gap must be left between the tarpaulin and the ground. * If possible, store the roller indoors and ideally in a building where the temperature is constant.

  • Page 93: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Push in the emergency/parking brake knob. Pull out the lowermost locking pin (1), which has a a wire attached.

  • Page 94: Lifting The Roller

    Miscellaneous Weight: refer to the hoisting plate on the roller Lifting the roller The machine’s gross weight is specified on the The machine’s gross weight is specified on the hoisting plate (1). Refer also to the Technical hoisting plate (1). Refer also to the Technical specifications.

  • Page 95: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to unlock the articulation before Remember to unlock the articulation before operating. operating. Pull out the lowermost locking pin (1), which has a a wire attached. Pull up the locking dowel (2) which also has a wire attached. Fold the locking arm (3) back and secure it in the locking lug (4) with the locking dowel (2).

  • Page 96: Short Distance Towing With The Engine Running

    Miscellaneous Short distance towing with the engine running Activate the parking brake, and temporarily stop Activate the parking brake, and temporarily stop the diesel engine. Chock the drums to prevent the the diesel engine. Chock the drums to prevent the roller from moving roller from moving Open the left door to the engine compartment to...

  • Page 97: Short Distance Towing When The Engine Is Inoperative

    Miscellaneous Short distance towing when the engine is inoperative. Chock the drums to prevent the roller from moving Chock the drums to prevent the roller from moving when the brakes are hydraulically disengaged. when the brakes are hydraulically disengaged. Open both towing valves as described earlier. The brake disengagement pump is located behind the left door of the engine compartment.

  • Page 98: Trailer Eye

    Miscellaneous Trailer eye The roller can be fitted with a trailer eye. The trailer eye is not designed to be used for towing/recovering. It is designed for trailers and other towed objects weighing no more than 2 600 kg (5 750 lbs).

  • Page 99: Loading Cc224-624, Cc2200-6200, Co2200

    Miscellaneous Loading CC224-624, CC2200-6200, CO2200 Securing vibratory roller CC224-624, CC2200-6200, CO2200 from Dynapac for transport. (The instructions also apply to Combi machines) Roller loaded in forward direction Direct of travel Lashing 2 to be moved to a rear lashing point if side beam on the trailer is missing. Lashing 2 to be moved to a rear lashing point if side beam on the trailer is missing.
  • Page 100 Operating instructions - Summary Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.

  • Page 101: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed and the Make sure that all instructions in the MAINTENANCE section are followed and the steering hitch lock is unlocked.
  • Page 102 Operating instructions - Summary 21. When recovering - Refer to the relevant section in the Instruction Manual. 21. When recovering - Refer to the relevant section in the Instruction Manual. 4812159701_D.pdf 2021-03-16...

  • Page 103: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 104 Preventive maintenance 4812159701_D.pdf 2021-03-16...

  • Page 105: Maintenance - Lubricants And Symbols

    Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Fluid volumes Fluid volumes Drum Drum - Drum CC224CHF/CC2200C - Drum CC224CHF/CC2200C 13 liters 13 liters 13.7 qts 13.7 qts - Drum CC324CHF/CC3200C - Drum CC324CHF/CC3200C 14 liters 14 liters 14.8 qts 14.8 qts - Drum gear...

  • Page 106: Maintenance Symbols

    Maintenance - Lubricants and symbols BIOLOGICAL BIOLOGICAL Air temperature -10°C - +35°C Air temperature -10°C - +35°C PANOLIN HLP Synth 46 PANOLIN HLP Synth 46 HYDRAULIC FLUID, HYDRAULIC FLUID, (14°F-95°F) (14°F-95°F) (www.panolin.com) (www.panolin.com) PANOLIN PANOLIN When it leaves the factory, the When it leaves the factory, the machine may be filled with machine may be filled with...

  • Page 107: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 6, 7 Fig. Service and maintenance points Engine oil Engine oil Coolant Coolant 17. Steering joint 17. Steering joint Oil filter Oil filter 10. Air cleaner 10. Air cleaner 18.

  • Page 108: Every 10 Hours Of Operation (Daily)

    Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.

  • Page 109: Every 50 Hours Of Operation (Weekly)

    Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Check the oil level in the drum gears Check the oil level in the drum gears Draining the fuel prefilter Draining the fuel prefilter...

  • Page 110: Every 500/1500 Hours Of Operation

    Maintenance - Maintenance schedule Every 500/1500 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter **, *** Change the diesel engine oil and oil filter **, *** See the engine's instruction See the engine's instruction...

  • Page 111: Every 1000 Hours Of Operation

    Maintenance - Maintenance schedule Every 1000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter **,*** Change the diesel engine oil and oil filter **,*** Refer to the engine manual Refer to the engine manual...

  • Page 112: Every 2000 Hours Of Operation

    Maintenance - Maintenance schedule Every 2000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter **,*** Change the diesel engine oil and oil filter **,*** Refer to the engine manual Refer to the engine manual...

  • Page 113: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 114: Coolant Level - Check

    Maintenance, 10h Coolant level - Check Check that the coolant level is between the max. and min. marks (2). Observe great caution if the cap has to be opened Observe great caution if the cap has to be opened while the engine is hot. Wear protective gloves and while the engine is hot.

  • Page 115: Water Tank, Std - Filling

    Maintenance, 10h Water tank, Std - Filling The filler cap is on the rear left side of the front frame. Unscrew the tank cap (1) and fill with clean Unscrew the tank cap (1) and fill with clean water. Do not remove the strainer (2). water.

  • Page 116: Sprinkler System/Drum Check

    Maintenance, 10h Sprinkler system/Drum Check Start the sprinkler system and make sure that none of the nozzles (1) are clogged. If necessary, clean blocked nozzles and the coarse filter placed by the water pump (2). See next section. Newer machines can have sprinkler systems with dual sprinkler pipes and sprinkler pumps as standard.

  • Page 117: Sprinkler System/Drum Cleaning Of Sprinkler Nozzle

    Maintenance, 10h Sprinkler system/Drum Cleaning of sprinkler nozzle Dismantle the blocked nozzle by hand. Blow the nozzle and fine filter (1) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts later on. Nozzle Nozzle Colour Colour Ø...

  • Page 118: Emergency Watering (Accessory) - Extra Pump In Pump System

    Maintenance, 10h Emergency watering (Accessory) - Extra pump in pump system If the water pump stops, an extra pump will keep the sprinkler system in operation. Connect the electric cable and water hoses to the extra pump instead of the standard pump. The water hoses are connected to the pump with quick couplings to simplify draining and where appropriate replacement to a reserve pump (option).

  • Page 119: Freeze Protection

    Maintenance, 10h The tank can be drained by opening the valve by the divider hose. Freeze protection Freeze protection can also be achieved by connecting a separate container, after dividing the hose, with water mixed with glycol and running approx. 2 liters in the system.

  • Page 120: Scrapers, Spring-Action Check

    Maintenance, 10h Scrapers, spring-action Check Make sure that the scrapers are undamaged. Release with the arm (1). Loosen the screws (3) to adjust the scraper blade up or down. Figure. Outer scrapers 1. Release arm 2. Scraper blade 3. Adjusting screw Asphalt remnants can accumulate on the scraper and affect the contact force.

  • Page 121: Scrapers

    Maintenance, 10h Scrapers Setting - Adjustment Release the retaining unit (1) for the scraper bracket and unscrew the adjusting screw (2) to release. Push in the scraper bracket and tighten. Adjust the screw (2) so that the scraper blade lies approx.

  • Page 122: Wheel Scrapers Control - Adjustment

    Maintenance, 10h Wheel scrapers Control - Adjustment Make sure that the scrapers are undamaged. Adjust the scrapers so that they are 1-2 mm from the tires. For special asphalt compounds it can be better if the scraper blades (1) are only in light contact with the tires.

  • Page 123: Removing The Scapers

    Maintenance, 10h Removing the scapers The scrapers can easily be removed for cleaning and inspection. Release the inner pin on the hook-up axle, grip the outer pin and pull the axle straight out. The scrapers must be hooked in the release locking hook to avoid risking that they drop down to the ground.
  • Page 124 Maintenance, 10h 4812159701_D.pdf 2021-03-16...

  • Page 125: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 126: Drum Gear - Checking The Oil Level

    Maintenance - 50h Drum gear - Checking the oil level Move the machine until the inspection/filling holes are in position for filling. Fig. Drum gear Refill with new oil. Use transmission oil according to the lubricant specification. Fig. Oil level check - drum gear 1.

  • Page 127: Tires - Tire Pressure

    Maintenance - 50h Tires - Tire pressure Check the tire pressure with a pressure gauge. Make sure that the tires have the same pressure. Recommended pressure: See Technical Specifications. The figure shows the position of the air valve on the outer tires.
  • Page 128 Maintenance - 50h 4812159701_D.pdf 2021-03-16...

  • Page 129: Maintenance Measures - 250 H

    Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 130: Engine

    Maintenance measures - 250 h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the right engine compartment door.

  • Page 131: Battery - Check Condition

    Maintenance measures - 250 h Battery - Check condition The batteries are sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level.

  • Page 132: Air Conditioning (Optional) Drying Filter - Inspection

    Maintenance measures - 250 h Air conditioning (Optional) Drying filter - Inspection With the unit in operation, check using the sight glass (1) that bubbles are not visible on the drying filter. Park the roller on a level surface, chock the wheels Park the roller on a level surface, chock the wheels and activate the parking brake.

  • Page 133: Maintenance Measures - 500 H

    Maintenance measures - 500 h Maintenance measures - 500 h Every 500/1500..hours of operation (every six months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 134: Engine

    Maintenance measures - 500 h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the right engine compartment door.

  • Page 135: Hydraulic Fluid Cooler Checking - Cleaning

    Maintenance measures - 500 h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill (4) is removed. Make sure that the air flow through the cooler is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.

  • Page 136: Air Cleaner

    Maintenance measures - 500 h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.

  • Page 137: Air Cleaner - Cleaning

    Maintenance measures - 500 h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.

  • Page 138: Rubber Elements And Attachment Screws Check

    Maintenance measures - 500 h Rubber elements and attachment screws Check Check all rubber elements (1). Replace all elements if 25% or more than 25% of the number on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in).

  • Page 139: Hydraulic Reservoir Cap - Check

    Maintenance measures - 500 h Hydraulic reservoir cap - Check Turn up the machine so that the tank cap is accessible from the left side of the machine. Unscrew and make sure that the reservoir cap is not clogged. Air must have unobstructed passage through the cap in both directions.

  • Page 140: Air Conditioning (Optional) Drying Filter - Inspection

    Maintenance measures - 500 h Air conditioning (Optional) Drying filter - Inspection With the unit in operation, check using the sight glass (1) that bubbles are not visible on the drying filter. Park the roller on a level surface, chock the wheels Park the roller on a level surface, chock the wheels and activate the parking brake.

  • Page 141: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 142: Engine

    Maintenance - 1000h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the right engine compartment door. See the engine manual for information about replacing the filter.

  • Page 143: Hydraulic Fluid Cooler Checking - Cleaning

    Maintenance - 1000h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill (4) is removed. Make sure that the air flow through the cooler is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.

  • Page 144: Air Cleaner

    Maintenance - 1000h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.

  • Page 145: Air Cleaner - Cleaning

    Maintenance - 1000h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.

  • Page 146: Hydraulic Filter Change

    Maintenance - 1000h Hydraulic filter Change Remove the filter (1) and deliver to special waste Remove the filter (1) and deliver to special waste handling. This is a single-use filter and cannot be handling. This is a single-use filter and cannot be cleaned.

  • Page 147: Drum - Oil Change

    Maintenance - 1000h Drum - Oil change Take great care when draining the fluid. Wear Take great care when draining the fluid. Wear protective gloves and goggles. protective gloves and goggles. Set the roller so that the drain plug (1), the large plug, is at the lowest position in its rotation.

  • Page 148: Drum Gear - Checking The Oil Level

    Maintenance - 1000h Drum gear - Checking the oil level Move the machine until the inspection/filling holes are in position for filling. Fig. Drum gear Refill with new oil. Use transmission oil according to the lubricant specification. Fig. Oil level check - drum gear 1.

  • Page 149: Wheel Gear - Checking The Oil Level/Filling The Oil

    Maintenance - 1000h Wheel gear - Checking the oil level/Filling the Place the roller on a level surface. Move the machine until the inspection/filling holes are in position for filling. Fig. Wheel gear Refill with new oil, about 0.8 l (0.85 qts). Use transmission oil according to the lubricant specification.

  • Page 150: Seat Bearing - Lubrication

    Maintenance - 1000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 151: Cab

    Maintenance - 1000h Fresh air filter - Replacing There is one fresh air filter (1), placed on the front of the cab. Remove the protective cover. Undo the screws (2) and remove the complete holder. Remove the filter insert and replace with a new filter. The filter may need to be changed more often if the machine is operated in a dusty environment.

  • Page 152: Air Conditioning (Optional) Drying Filter - Inspection

    Maintenance - 1000h Air conditioning (Optional) Drying filter - Inspection With the unit in operation, check using the sight glass (1) that bubbles are not visible on the drying filter. Park the roller on a level surface, chock the wheels Park the roller on a level surface, chock the wheels and activate the parking brake.

  • Page 153: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 154: Engine

    Maintenance - 2000h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the right engine compartment door. See the engine manual for information about replacing the filter.

  • Page 155: Hydraulic Fluid Cooler Checking - Cleaning

    Maintenance - 2000h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill (4) is removed. Make sure that the air flow through the cooler is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.

  • Page 156: Air Cleaner

    Maintenance - 2000h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.

  • Page 157: Air Cleaner - Cleaning

    Maintenance - 2000h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.

  • Page 158: Hydraulic Filter Change

    Maintenance - 2000h Hydraulic filter Change Remove the filter (1) and deliver to special waste Remove the filter (1) and deliver to special waste handling. This is a single-use filter and cannot be handling. This is a single-use filter and cannot be cleaned.

  • Page 159: Drum - Oil Change

    Maintenance - 2000h Drum - Oil change Take great care when draining the fluid. Wear Take great care when draining the fluid. Wear protective gloves and goggles. protective gloves and goggles. Set the roller so that the drain plug (1), the large plug, is at the lowest position in its rotation.

  • Page 160: Drum Gear - Checking The Oil Level

    Maintenance - 2000h Drum gear - Checking the oil level Move the machine until the inspection/filling holes are in position for filling. Fig. Drum gear Refill with new oil. Use transmission oil according to the lubricant specification. Fig. Oil level check - drum gear 1.

  • Page 161: Wheel Gear - Checking The Oil Level/Filling The Oil

    Maintenance - 2000h Wheel gear - Checking the oil level/Filling the Place the roller on a level surface. Move the machine until the inspection/filling holes are in position for filling. Fig. Wheel gear Refill with new oil, about 0.8 l (0.85 qts). Use transmission oil according to the lubricant specification.

  • Page 162: Seat Bearing - Lubrication

    Maintenance - 2000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 163: Hydraulic Reservoir Fluid Change

    Maintenance - 2000h Hydraulic reservoir Fluid change Take care when draining the hydraulic fluid. Wear Take care when draining the hydraulic fluid. Wear protective gloves and goggles. protective gloves and goggles. Open left engine compartment. The drain plug/valve is in the area under the hydraulic tank. Place a receptacle that holds at least 50 liters (13.2 gal) under the engine compartment.

  • Page 164: Watering System - Draining

    Maintenance - 2000h Watering system - Draining Remember that there is a risk of freezing during Remember that there is a risk of freezing during the winter. Empty the tank, pump, filter and lines, the winter. Empty the tank, pump, filter and lines, or mix antifreeze in the water.

  • Page 165: Steering Joint - Check

    Maintenance - 2000h Steering joint - Check Inspect the steering joint to detect any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness or play in the steering joint. Fig. Steering joint Fresh air filter - Replacing There is one fresh air filter (1), placed on the front of the cab.

  • Page 166: Air Conditioning (Optional) - Overhaul

    Maintenance - 2000h Air conditioning (Optional) - Overhaul Regular inspection and maintenance is necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from above downwards. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.

  • Page 167: Steering Hitch - Tightening

    Maintenance - 2000h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated. Switch crushed when the steering is operated.
  • Page 168 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

This manual is also suitable for:

Dynapac cc324cDynapac cc2200cDynapac cc3200c

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