Fayat Group DYNAPAC CC1100 VI Instruction Manual

Engine kubota d1703/d1803/v2203/v2403

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Instruction manual

Operating & Maintenance

Kubota D1703 / D1803 / V2203 / V2403

CC1100 VI

(Stage IIIA) (26 kW)

CC1100 VI

(Tier 4f) (18.5 kW)

CC1100 VI

(Tier 4f) (28 kW)

CC1100 VI

(Stage V) (18.5 kW)

CC1100 VI

(Stage V) (28 kW)

CC1200 VI

(Stage IIIA) (26 kW)

CC1200 VI

(Tier 4f) (18.5 kW)

CC1200 VI

(Tier 4f) (28 kW)

CC1200 VI

(Stage V) (18.5 kW)

CC1200 VI

(Stage V) (28 kW)

CC1300 VI

(Stage IIIA) (35 kW)

CC1300 VI

(Tier 4f) (37 kW)

CC1300 VI

(Stage V) (37 kW)

CC1400 VI

(Stage IIIA) (35 kW)

CC1400 VI

(Tier 4f) (37 kW)

CC1400 VI

(Stage V) (37 kW)

4812164501_D.pdf

Vibratory rollers

CC1100 VI - CC1400 VI

Engine

Models and PIN

10000389xxA018679 -

10000390xxA021827 - xA023287

10000391xxA021487 -

10000444xxA024596 -

10000452xxA026395 -

10000395xxA018609 -

10000396xxA018676 -

10000397xxA016877 -

10000446xxA023389 -

10000454xxA031142 -

10000469xxA030704 -

10000470xxA031597 -

10000471xxA030199 -

10000475xxA025500 -

10000476xxA030197 -

10000477xxA026844 -

Translation of original instruction

Reservation for changes

Printed in Sweden

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Summary of Contents for Fayat Group DYNAPAC CC1100 VI

Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812164501_D.pdf 4812164501_D.pdf Vibratory rollers Vibratory rollers CC1100 VI - CC1400 VI CC1100 VI - CC1400 VI Engine Engine Kubota D1703 / D1803 / V2203 / V2403 Kubota D1703 / D1803 / V2203 / V2403 Models and PIN Models and PIN CC1100 VI...
Page 3 Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Training ....................... 1 Signal symbols and meaning ..............1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................
Page 4 Noise level....................15 Dimensions, top view (CC1100VI - CC1200VI) ........16 Dimensions, top view (CC1300VI - CC1400VI) ........17 Dimensions, side view (CC1100VI - CC1200VI)........18 Dimensions, side view (CC1300VI - CC1400VI)........19 Weights and volumes................20 Working capacity..................20 General .....................
Page 5 Info decals....................40 Instruments/Controls ....................41 Locations - Control panel and controls............41 Function description .................. 42 Function description - Alarm ..............43 Machine alarm................... 44 Functional description - Membrane panel ..........45 Function description, buttons on Forward / Reverse lever ............47 Speed adjustment and vibration frequency (CC1100/C VI - CC1400/C with single amplitude)................
Page 6 Operator help when starting..............61 Operator help Workmode................61 Electrical system...................... 62 Fuses on machine..................62 Fuses at battery master disconnect switch ..........63 Relays on machine..................64 Operation ..........................67 Before starting ......................67 Master switch - Switching on..............67 Driver seat - Adjustment................
Page 7 Edge cutting (Optional) ................78 Vibration ........................79 Manual/Automatic vibration............... 79 Braking ........................80 Normal braking..................80 Emergency braking ................... 80 Switching off....................81 D1703 / V2203-M-E3B (Stage IIIA) ..........81 D1803 / V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V)............81 Parking ........................
Page 8 Release the brakes ................... 88 Towing the roller..................89 Short distance towing with switched off engine......... 90 Transport ......................... 91 Securing CC1100/C VI - CC1200/C VI for loading........... 92 Securing CC1100/C VI - CC1200/C VI for loading (Side along the trailer)................94 Securing CC1100/C VI - CC1200/C VI for loading (Side along the trailer)................
Page 9 Every 1500 hours of operation (only Tier 4f / Stage V (28 kW) / Stage V (37 kW)) ....................115 Every 2000 hours of operation ..............116 Every 3000 hours of operation ..............117 Every 12th month (Annually)..............118 Every 24th month (Every other year) ............118 Service - Checklist....................
Page 10 Checking the fuel hoses and hose clamps..........139 Water separator - Draining (on machines equipped with this)............140 Maintenance - Every 250h ....................141 Battery - Check condition ..................141 Engine oil and oil filter - Change ............. 142 Air cleaner - Cleaning....................
Page 11 Replacing the fuel filter................159 Replacing the pre-filter ................159 D1703 / V2203-M (Stage IIIA) ..........160 D1803-CR (Tier 4f / Stage V) / V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) ....160 Fuel tank - Cleaning ................160 Check - Air intake hoses ................. 161 Fuel filter’s water separator - Draining (on machines equipped with this)............
Page 12 Fuel tank - Cleaning ................176 Replacing belts/Checking the belt tension ..........177 Checking - Diesel engine valve clearance ..........178 Coolers Checking - Cleaning................178 Check - Air intake hoses ................. 179 Maintenance measures - 1500 h (only Tier 4f / Stage V (28 kW and 37 kW) and Stage V (37 kW)......................
Page 13 Coolers Checking - Cleaning................194 Draining water tank ................. 195 Cleaning water tank ................195 Edge cutter (Optional) - Lubrication .................... 196 Hydraulic reservoir - fluid change............196 Change drum oil ..................198 Checking - Diesel engine valve clearance ..........198 Replacing belts/Checking the belt tension ..........
Page 14 Check - Air intake hoses ................. 213 Coolers Checking - Cleaning................214 Draining water tank ................. 215 Cleaning water tank ................215 Checking - Diesel engine valve clearance ..........215 Hydraulic reservoir - fluid change............216 Draining of water separator..............218 Replacing belts/Checking the belt tension ..........
Page 15 Introduction Introduction The machine Dynapac CC1100 VI - CC1400 VI are four vibratory tandem rollers in the 2 to 4-tonnes class with 1100 - 1400 mm wide drums. They feature power drive, brakes, and vibration on both drums. Intended use...
Page 16 Introduction We recommend that the operator reads the We recommend that the operator reads the safety instructions in this manual carefully. safety instructions in this manual carefully. Always follow the safety instructions. Ensure Always follow the safety instructions. Ensure that this manual is always easily accessible. that this manual is always easily accessible.
Page 17 Introduction Do not spray with high-pressure cleaner directly onto gaskets and bearing spacings in steering hitch and drum, and electronics. Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected. Check the ground under the machine.
Page 18 Introduction 4812164501_D.pdf 2024-02-23...
Page 19 Safety - General instructions Safety - General instructions (Also read the safety manual) • • The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
Page 20 Safety - General instructions • • Hearing protection is recommended if the noise level exceeds 80 dB(A). The Hearing protection is recommended if the noise level exceeds 80 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.
Page 21 Safety - when operating Safety - when operating Prevent persons from entering or remaining Prevent persons from entering or remaining in the risk zone, i.e. a distance of at least 7 m in the risk zone, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.
Page 22 Safety - when operating Driving near edges Never operate with the drum outside the edge, the Never operate with the drum outside the edge, the substrate might not have full bearing strength or substrate might not have full bearing strength or the edge is close to a slope.
Page 23 Safety (Optional) Safety (Optional) Edge cutter/compactor The operator must make sure that nobody is in the The operator must make sure that nobody is in the area of operation while the machine is in use. area of operation while the machine is in use. The edge cutter consists of rotating components The edge cutter consists of rotating components and there is a risk of being crushed.
Page 24 Safety (Optional) Chip spreader The machine must not be lifted or transported on The machine must not be lifted or transported on another vehicle with chips in the chip spreader. another vehicle with chips in the chip spreader. The weight for the chip spreader is specified on The weight for the chip spreader is specified on the unit rating plate.
Page 25 Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).
Page 26 Special instructions high pressure cleaning Do not spray water directly onto electrical components or the instrument panels. Place a plastic bag over the fuel filler cap and secure with a rubber band. This is to avoid high pressure water entering the vent hole in the filler cap. This could cause malfunctions, such as the blocking of filters.
Page 27 Special instructions Never repair a damaged ROPS structure, Never repair a damaged ROPS structure, it must be replaced with a new one. it must be replaced with a new one. Battery handling When removing batteries, When removing batteries, always disconnect the negative cable first. always disconnect the negative cable first.
Page 28 Special instructions 4812164501_D.pdf 2024-02-23...
Page 29 Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.
Page 30 Technical specifications Dimensions, top view (CC1100VI - CC1200VI) Dimensions Dimensions Machine width Machine width CC1100 VI CC1100 VI 1210 1210 CC1200 VI CC1200 VI 1340 1340 B (without ROPS) B (without ROPS) Machine width Machine width CC1100 VI CC1100 VI 1210 1210 CC1200 VI...
Page 31 Technical specifications Dimensions, top view (CC1300VI - CC1400VI) Dimensions Dimensions Machine width Machine width CC1300 VI CC1300 VI 1425 1425 CC1400 VI CC1400 VI 1505 1505 B (without ROPS) B (without ROPS) Machine width Machine width CC1300 VI CC1300 VI 1510 1510 59.4...
Page 32 Technical specifications Dimensions, side view (CC1100VI - CC1200VI) Dimensions Dimensions Wheel base Wheel base 1700 1700 Diameter, drum Diameter, drum Height, with ROPS Height, with ROPS 2542 2542 Height, without ROPS Height, without ROPS 1744 1744 68.5 68.5 Length Length 2400 2400 Length, with chip spreader...
Page 33 Technical specifications Dimensions, side view (CC1300VI - CC1400VI) Dimensions Dimensions Wheel base Wheel base 1970 1970 Diameter, drum Diameter, drum CC1300 VI CC1300 VI 34.6 34.6 CC1400 VI CC1400 VI 34.7 34.7 Height, with ROPS Height, with ROPS 2740 2740 Height, without ROPS Height, without ROPS 2025...
Page 34 Technical specifications Weights and volumes Fluid volumes Fluid volumes CC1100 VI - CC1200 VI CC1100 VI - CC1200 VI Fuel tank Fuel tank 46 liters 46 liters 48.6 qts 48.6 qts Water tank Water tank 205 liters 205 liters 216.6 qts 216.6 qts CC1300 VI - CC1400 VI CC1300 VI - CC1400 VI...
Page 35 Technical specifications Compaction data (CC1100 VI - CC1200 VI) Compaction data (CC1100 VI - CC1200 VI) Static linear load (front / rear) Static linear load (front / rear) CC1100 VI CC1100 VI 10.7/11.8 kg/cm 10.7/11.8 kg/cm 59.9/66.1 pli 59.9/66.1 pli CC1200 VI CC1200 VI 10.3/11.4 kg/cm...
Page 36 Technical specifications Compaction data (CC1300 VI - CC1400 VI) Compaction data (CC1300 VI - CC1400 VI) Static linear load (front / rear) Static linear load (front / rear) CC1300 VI CC1300 VI 14.3/15.7 kg/cm 14.3/15.7 kg/cm 80/88 pli 80/88 pli CC1400 VI CC1400 VI 15.1/16.1 kg/cm...
Page 37 Technical specifications General Engine Engine Manufacturer/Model Manufacturer/Model Effect (SAE J1995) Effect (SAE J1995) Kubota D1703-M-IDI E3B (Stage IIIA) Kubota D1703-M-IDI E3B (Stage IIIA) 26.1 kW (35 hp) 26.1 kW (35 hp) 2800 rpm 2800 rpm Kubota D1703-M-DI-E4B Kubota D1703-M-DI-E4B 18.5 kW (25 hp) 18.5 kW (25 hp) 2200 rpm 2200 rpm (Tier 4f / Stage V)
Page 38 Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): PROPERTY CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...
Page 39 Technical specifications ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry. must be dry. Foldable ROPS - bolts CC1100/C VI - CC1200/C VI CC1100/C VI - CC1200/C VI Bolt dimensions : Bolt dimensions : Strength class : Strength class : Tightening torque :...
Page 40 Technical specifications Slopes The recommended max slope angle is for a machine that runs straight on hard, flat surface. Unstable ground, vibration on, speed and steering the machine can all cause the machine to topple at Max 20° or 36% Max 20°...
Page 41 Machine description Machine description Diesel engine The machine is equipped with a water-cooled, in-line three or four cylinder, four-stroke diesel engine. Electrical system The machine has the following control units (ECU, Electronic Control Unit) and electronic units. • Main ECU (for the machine) •...
Page 42 Machine description ROPS structure must be replaced immediately. Never perform any modifications on the ROPS structure without first having discussed the modification with Dynapac's production unit. Dynapac determines whether the modification could result in the approval according to the ROPS standards becoming invalid.
Page 43 Machine description Product identification number on the frame The machine PIN (product identification number) (1) is punched on the right side of the front frame. Fig. PIN Front frame 1. Serial number Explanation of 17PIN serial number A= Manufacturer 00123 00123 123456 123456...
Page 44 Machine description Machine plate The machine type plate (1) is affixed on the rear left edge of the frame. The plate includes: • name and address of the manufacturer (2) • type of machine (3) • PIN-product identification number (serial number) (4) •...
Page 45 Machine description Please specify the engine serial number when ordering spares. Refer also to the engine manual. Fig. Engine - D1703-M-IDI-E3 (Stage IIIA) 1. Type plate 2. Engine series plate Fig. Engine - D1703-M-DI-E4B Fig. Engine - D1803-CR (Tier 4f / Stage V) (Tier 4f / Stage V) 1.
Page 46 Machine description Fig. Engine - V2203-M (Stage IIIA) Fig. Engine - V2403-CR (Tier 4f / Stage V) 1. Type plate 1. Type plate 2. Engine series plate 2. Engine series plate 4812164501_D.pdf 2024-02-23...
Page 47 Machine description Location - decals (CC1100 VI / CC1200 VI) 6, 17 Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 Sound power level Sound power level 4700791294 4700791294 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 Hydraulic fluid level Hydraulic fluid level...
Page 48 Machine description 4812164501_D.pdf 2024-02-23...
Page 49 Machine description Location - decals (CC1300 VI / CC1400 VI) 6, 17 Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 Sound power level Sound power level 4700791275 4700791275 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 Hydraulic fluid level Hydraulic fluid level...
Page 50 Machine description Location - decals, CALIFORNIA Proposition 65 Warning, CALIFORNIA Warning, CALIFORNIA 4812129673 4812129673 Proposition 65 Proposition 65 Fig. Location Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible.
Page 51 Machine description 4700903459 Warning - Read instruction manual The operator must read the safety, operation and maintenance instructions before operating the machine. 4700904083 Warning - Edge cutter/presser (optional) Warning of rotating parts. Maintain a safe distance from the crush zone. 4700903422 Warning - Crush zone, chip spreader (optional) Risk of personal injury or being crushed.
Page 52 Machine description 4811000080 Warning - Chip spreader (optional) The spreader has rotating components. Never insert your hands or any objects when the spreader is in operation. Always stop the roller motor before carrying out adjustments or maintenance on the spreader. 4812164501_D.pdf 2024-02-23...
Page 53 Machine description 4812129673 Warning CALIFORNIA - Proposition 65 2024-02-23 4812164501_D.pdf...
Page 54 Machine description Info decals 6. Diesel fuel (Stage IIIA) 6. Diesel fuel (Stage IIIA) 8. Lifting point 8. Lifting point 9. Manual compartment 9. Manual compartment 4700991658 4700991658 4700357587 4700357587 4700903425 4700903425 10. Battery disconnector 10. Battery disconnector 11. Fixing point 11.
Page 55 Machine description Instruments/Controls Locations - Control panel and controls Fig. Operator's Fig. Operator position station Ignition key Ignition key Fuse holder Fuse holder * Direction selector / indicator * Direction selector / indicator Engine speed control Engine speed control Instrument cover Instrument cover Emergency stop Emergency stop...
Page 56 Machine description Function description Designation Designation Symbol Symbol Function Function Throttle control Throttle control In forward position, the engine idles. In forward position, the engine idles. In backward position, the engine runs at full speed. In backward position, the engine runs at full speed. Seat switch Seat switch Remain seated at all times when operating the roller.
Page 57 Machine description Function description - Alarm Symbol Designation and Function Symbol Designation and Function Warning lamp (Red) Warning lamp (Red) Serious fault: Serious fault: Switch off engine immediately! Switch off engine immediately! Launched together with a message on Launched together with a message on the display.
Page 58 Machine description Machine alarm Symbol Symbol Designation Designation Function Function Warning symbol, hydraulic fluid filter Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running If the symbol is shown when the diesel engine is running at full speed, the hydraulic fluid filter must be changed.
Page 59 Machine description Functional description - Membrane panel Working mode Vibration, high/low amplitude (CC1300/C VI - CC1400/C VI only) Rotating beacon Working lights Sprinkler timer Sprinkler, manual / automatic Engine speed selector Horn (D1803 / V2403-CR) Designation Function Designation Function color color Working Working...
Page 60 Machine description Designation Function Designation Function color color Working Working Enables working lights for ROPS and / or Frame Enables working lights for ROPS and / or Frame lights, switch lights, switch LED OFF = OFF LED OFF = OFF LED LEFT = Working lights, Frame LED LEFT = Working lights, Frame LED RIGHT = Working lights,...
Page 61 Machine description Function description, buttons on Forward / Reverse lever Left lever (LH) Right lever (RH) Mode / Button Mode / Button Button 1 Button 1 Button 2 Button 2 Button 3 Button 3 Transport mode Transport mode None None None None Edge cutter, up...
Page 62 Machine description Speed adjustment and vibration frequency (CC1100/C VI - CC1400/C VI with single amplitude) Mechanical speed control If the speed control is in the center position / ECO (2), both the engine speed and vibration frequency are low. If the speed control is in the lowermost position / ECO (3), both the engine speed and vibration frequency are high.
Page 63 Machine description Navigation submenus Stage IIIA Stage IIIA Navigation sequence Navigation sequence Stage V / Tier 4f Stage V / Tier 4f Submenu Submenu Transport mode / Machine hours Transport mode / Machine hours 1st press 1st press Transport mode / Machine hours Transport mode / Machine hours Error code list Error code list...
Page 64 Machine description Transport mode The transport mode screen provides information about travel direction (3), machine hours (4) and fuel level (2). 2. Fuel level: - The fuel level is indicated as a percentage (%) on the bar to the right of the display. When only the lowest step on the bar is filled, there is 10% of the fuel remaining in the tank and the warning lamp for the fuel level (6) lights.
Page 65 Machine description Submenu - Regeneration (D1803 (Tier 4f / Stage V) / V2403-CR (Tier 4f / Stage V)) Regeneration is activated using the button (1) on the right-hand side of the display. Parked regeneration requires the following conditions to be met: - FNR/selector lever in neutral position Fig.
Page 66 Machine description Level 3 If the symbol (1) on the display Flashes, Red warning lamp is lit and error code SPN 3701 / FMI 15 is launched in the error code list, a Parked regeneration is required. Satisfy the conditions for Parked regeneration and perform this immediately.
Page 67 Machine description Submenu - Error code list 1. The alarm symbols are shown on the left-hand side of the display. At the top is the red (5) warning symbol and at the bottom the yellow (6). Alarms are categorized in different degrees of severity: White alarm: The lowest degree of severity.
Page 68 Machine description User settings The user can change the light settings (day mode (9) / night mode (10)), choose between the Metric or Imperial unit system (14) and also read version of installed software for display (11) and ECU (12). Fig.
Page 69 Machine description "SERVICE MENU" The service menu is also accessible via the main menu for adjustments. "ADJUSTMENTS" CALIBRATION - service personnel only, requires a PIN code. The value of the number increases or decreases using button 1 or 3 respectively. Button 2 confirms the value and the indication moves to the next number.
Page 70 Machine description Working mode, Vibration The different working modes are selected with the help of the working mode button on the panel. 1. Optional asphalt temperature meter (see the chapter asphalt temperature meter) Symbols are shown in the menu Working mode, vibration for forward and rear drums.
Page 71 Machine description Working mode, Vibration with dual amplitudes (Optional) (CC1300 VI - 1400 VI with V2403-CR (Tier 4f / Stage V) engine) - The speed changes automatically from medium to high on activation of vibration with low amplitude, provided that high has not already been selected. - The speed decreases automatically from high to medium, on activation of vibration with High amplitude if medium speed has not already been selected.
Page 72 Machine description Working mode - Edge cutter The different working modes are selected with the help of the working mode button on the panel. In Working mode, Edge cutter a symbol is shown for the drum (front drum) and the symbol for the edge cutter (6).
Page 73 Machine description Working mode - Chip spreader The different working modes are selected with the help of the button on the panel. In Working mode, Chip spreader a symbol is shown for the drum (front drum) and the symbol for the chip spreader (3).
Page 74 Machine description Asphalt temperature meter (Optional) With the side menu (6) active, the asphalt temperature meter is accessed by pressing the button (7). The asphalt temperature is displayed in the upper right corner (8) and the temperature display flashes if the temperature is outside the preset limits.
Page 75 Machine description Operator help when starting To start the diesel engine requires the following conditions to be met: - Activated parking brake - Control lever in neutral - Engine speed selector in low position (Low = idling). Applies only to CR engines (electronically controlled engines) and there is no operator assistance here.
Page 76 Machine description Electrical system Fuses on machine The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. NOTE! The table below applies to machines that have been rebuilt according to Service Bullentin SB-20200519 2 - Ignition switch rebuild.
Page 77 Machine description Fuses at battery master disconnect switch The figure shows the different positions of the fuses in the engine compartment. The table below gives fuse amperage and function. All fuses are flat pin fuses. D1703 / V2203-M-E3B (Stage IIIA) Main fuse Main fuse Glowing, Start relay, Fuel...
Page 78 Machine description The control unit (ECU) (1) is located under the floor plate (2) on the platform. This control unit manages, among others, automatic vibration control, automatic watering control and interlock. Relays on machine Fig. Operator's station 1. Control unit (ECU) 2.
Page 79 Machine description Engine compartment (D1803 / V2403-CRE4B (Tier 4f) / V2403-CRE5B (Stage V)) Start relay Start relay Engine ECU relay Engine ECU relay Glowing relay Glowing relay Fig. Relays Engine compartment (D1803 / V2403-CR-E4B / V2403-CRE5B) Steering column K6.1 K6.1 Working lights frame Working lights frame K6.2...
Page 80 Machine description 4812164501_D.pdf 2024-02-23...
Page 81 Operation Operation Before starting Master switch - Switching on Perform daily maintenance. See the maintenance instructions. The battery disconnector is on the left side in the engine compartment. Turn the key (1) to switched on position. The roller is now supplied with power. The engine hood must be unlocked during The engine hood must be unlocked during operation, unless the battery disconnector is freely...
Page 82 Operation Driver seat - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The tables below show the adjustments that can be made on the different seats. The image below to the left shows a fully equipped luxury comfort seat while the image below to the right shows a normally equipped comfort seat.
Page 83 Operation Fig. Driver seat (MSG65) 5. Lumbar support adjustment 6. Backrest extension 7. Armrest, adjustable 8. Seat heating Lumbar Lumbar Backrest Backrest Armrest, Armrest, Seat heating (8) Seat heating (8) support support extension (6) extension (6) adjustable (7) adjustable (7) adjustment (5) adjustment (5) Standard seat...
Page 84 Operation Reserve brake - Control Drive slowly fowards/backwards and press down the parking brake button (6) to activate it. The roller must now stop immediately. Fig. Instrument panel 6. Parking brake 9. Brake warning lamp Instruments and lamps - Checking Make sure that the emergency stop button is Make sure that the emergency stop button is pulled out and the parking brake is activated.
Page 85 Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 4 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake button is activated.
Page 86 Operation Adjusting the Off-set Lift up the front drum just above ground level. Place a jack on the rear frame, to support the articulated joint, and loosen the nuts on the articulated joint (1). Position yourself on the right or left-hand side of the articulated joint.
Page 87 Operation Parking brake - Check Make sure that the parking brake (6) is activated. Make sure that the parking brake (6) is activated. The roller can start to roll if the parking brake is The roller can start to roll if the parking brake is not applied.
Page 88 Operation Starting Starting the engine The operator must remain seated when starting. The operator must remain seated when starting. Make sure that the emergency stop (3) is pulled out and the parking brake (31) is activated. Set the forward/reverse lever (6) in neutral. The engine can only be started when the lever is in neutral.
Page 89 Operation Check while warming up the engine that no warning lamps are lit. The parking brake lamp (25) will remain on for as long as the parking brake switch is activated. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and...
Page 90 Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.
Page 91 Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.
Page 92 Operation Edge cutting (Optional) The machine must be running to activate the edge cutter/compactor. Selection of edge cutter / compactor for right or left is done with the button (19). With the machine in Working mode/Edge cutter (20) (middle LEDs lit) the edge cutter/compactor is controlled up and down with the help of button (3) and button (2) on the control lever.
Page 93 Operation Vibration Manual/Automatic vibration In Working mode/Vibration (20) (LED LEFT lit) you can select, manually, which drum is to vibrate with the button on the forward/reverse lever. For Standard machine: Button (1) activates vibration on on both the drums. For machines equipped with the accessory - individual vibrations shutoff: Fig.
Page 94 Operation Braking Normal braking Turn off the vibration using the buttons (1) and (2) on the control lever. Move the forward/reverse lever (6) to the neutral position to stop the roller. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and...
Page 95 Operation Switching off Activate the parking brake (31). D1703 / V2203-M-E3B (Stage IIIA) Turn the engine speed control (2) back to idling. D1803 / V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) Press the LED button (32) so it is set to LOW mode (left LED lit).
Page 96 Operation Parking Chocking the drums Never disembark from the roller when the diesel Never disembark from the roller when the diesel engine is running, without first activating the engine is running, without first activating the parking brake. parking brake. Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.
Page 97 Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months. Before re-commissioning the roller, the points marked with an asterisk * must be returned to the pre-storage state.
Page 98 Long-term parking Steering cylinder, hinges, etc. Lubricate the steering joint bearings and the steering cylinder's two bearings with grease. Grease the piston rod of the steering cylinder with inhibitor grease. Grease the hinges on the engine compartment hood and also grease both ends of the forward/reverse control (bright parts).
Page 99 Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Enable the parking brake. Pull out the locking pin (2) fitted with a wire, and pull up/out the locking dowel (3).
Page 100 Miscellaneous Weight: see the machine plate on the roller Lifting the roller The maximum weight of the machine (5) can be The maximum weight of the machine (5) can be read on the machine plate (1). read on the machine plate (1). Lifting equipment such as chains, steel wires, Lifting equipment such as chains, steel wires, straps and lifting hooks must be dimensioned in...
Page 101 Miscellaneous Lifting the roller with a single -point lift (Optional) (CC1100/C VI - CC1200/C VI only) The maximum weight of the machine (5) The maximum weight of the machine (5) can be read on the machine plate (1). can be read on the machine plate (1). Lifting equipment such as chains, steel wires, Lifting equipment such as chains, steel wires, straps and lifting hooks must be dimensioned in...
Page 102 Miscellaneous Towing/Recovering The roller can be moved up to 300 meters (330 yards) using the instructions below. Release the brakes Activate the parking brake, and stop the engine. Activate the parking brake, and stop the engine. Block the drum with a chock to prevent movement; Block the drum with a chock to prevent movement;...
Page 103 Miscellaneous Towing the roller The roller must be counter-braked during The roller must be counter-braked during towing/recovery. Always use a towbar. There is no towing/recovery. Always use a towbar. There is no braking capacity on the roller now. braking capacity on the roller now. The roller must be towed slowly, max.
Page 104 Miscellaneous Short distance towing with switched off engine Chock the drums to prevent Chock the drums to prevent the roller from moving. the roller from moving. Open the hood and make sure that the propulsion pump is accessible. There is a bypass screw (1) located on the pump that must be unscrewed counterclockwise (max two turns), to put the drive system (ports A and B) in bypass mode.
Page 105 Miscellaneous Transport Tie-down and secure the machine according to the Cargo Securing Certificate for the specific machine if this is avaliable and applicable. If not, tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes place.
Page 106 Miscellaneous Securing CC1100/C VI - CC1200/C VI for loading Securing of a double vibratory roller of model CC1100/C VI - CC1200/C VI from Dynapac loaded on a trailer for transport on road and in the Baltic / North sea (sea area A/B). Direct of travel 1 - 2 = double lashings, i.e.
Page 107 Miscellaneous The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed. closed. The drum is placed on a rubber liner, so that the static friction between the surfaces The drum is placed on a rubber liner, so that the static friction between the surfaces is at least 0.6.
Page 108 Miscellaneous Securing CC1100/C VI - CC1200/C VI for loading (Side along the trailer) Securing of two CC1100/C VI - CC1200/C VI vibratory rollers from Dynapac loaded side by side along a trailer for transport on road and in Baltic sea (Sea area A).
Page 109 Miscellaneous Load carrier Load carrier Ensure that: Ensure that: When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
Page 110 Miscellaneous Securing CC1100/C VI - CC1200/C VI for loading (Side along the trailer) Securing of two CC1100/C VI - CC1200/C VI vibratory rollers from Dynapac loaded side by side along a trailer for transport on road and in North sea (Sea area B).
Page 111 Miscellaneous Load carrier Load carrier Ensure that: Ensure that: When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
Page 112 Miscellaneous Securing CC1100/C VI - CC1200/C VI for loading (Side across the trailer) Securing of two CC1100/C VI - CC1200/C VI vibratory rollers from Dynapac loaded side by side across a trailer for transport on road and in Baltic sea /North sea (Sea area A/B).
Page 113 Miscellaneous Lashings Lashings Ensure that: Ensure that: The lashings comprise a lashing strap or chain with a permitted load (LC/MSL) of at least 1.6 The lashings comprise a lashing strap or chain with a permitted load (LC/MSL) of at least 1.6 tonnes (1,600 daN) and the lashings are well pre-tensioned during the entire transport.
Page 114 Miscellaneous Securing CC1300/C VI - CC1400/C VI for loading Securing of a double vibratory roller of model CC1300/C VI - CC1400/C VI from Dynapac loaded on a trailer for transport on road and in the Baltic / North sea (sea area A/B). Direct of travel 1 - 2 = double lashings, i.e.
Page 115 Miscellaneous The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed. closed. The drum is placed on a rubber liner, so that the static friction between the surfaces The drum is placed on a rubber liner, so that the static friction between the surfaces is at least 0.6.
Page 116 Miscellaneous Foldable ROPS The machine is equipped with foldable ROPS Risk of crush injury when Risk of crush injury when raising and lowering ROPS. raising and lowering ROPS. Always make sure the ROPS is locked Always make sure the ROPS is locked in raised position before operation in raised position before operation Fig.
Page 117 Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
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Page 119 Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
Page 120 Preventive maintenance CALIFORNIA Proposition 65 Decal and location of decal shown in section Machine description. 4812164501_D.pdf 2024-02-23...
Page 121 Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Always use high-quality lubricants and the Always use high-quality lubricants and the amounts recommended. Too much grease or amounts recommended. Too much grease or oil can cause overheating, oil can cause overheating, resulting in rapid wear.
Page 122 Maintenance - Lubricants and symbols ENGINE OIL ENGINE OIL Air temperature -15°C - +50°C Air temperature -15°C - +50°C Dynapac Engine Oil Dynapac Engine Oil P/N 4812161855 (5 liter) P/N 4812161855 (5 liter) (5°F-122°F) (5°F-122°F) P/N 4812161856 (20 liter) P/N 4812161856 (20 liter) P/N 4812161857 (209 liter) P/N 4812161857 (209 liter) HYDRAULIC FLUID...
Page 123 Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Air filter Air filter Engine, oil filter Engine, oil filter Battery Battery Hydraulic reservoir, level Hydraulic reservoir, level Sprinkler Sprinkler Hydraulic fluid, filter Hydraulic fluid, filter Sprinkler water Sprinkler water Drum, oil level Drum, oil level...
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Page 125 Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points Fuel tank Fuel tank Sprinkler system Sprinkler system Steering joint Steering joint Refueling Refueling Scrapers Scrapers Steering cylinder, bearings Steering cylinder, bearings Cooler Cooler 10.
Page 126 Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil oils and fuel and when lubricating using oil or grease.
Page 127 Maintenance - Maintenance schedule After the FIRST 50 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...
Page 128 Maintenance - Maintenance schedule Every 500 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the condition of the battery Check the condition of the battery Change engine oil and oil filter Change engine oil and oil filter Refer to the engine manual...
Page 129 Maintenance - Maintenance schedule Every 1000 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the condition of the battery Check the condition of the battery Change engine oil and oil filter Change engine oil and oil filter Refer to the engine manual...
Page 130 Maintenance - Maintenance schedule Every 2000 hours of operation See Contents to find the page numbers of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the battery condition Check the battery condition Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...
Page 131 Maintenance - Maintenance schedule Every 3000 hours of operation See Contents to find the page numbers of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the battery condition Check the battery condition Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...
Page 132 Maintenance - Maintenance schedule Every 12th month (Annually) Refer to the contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Replacing the air filters (main and backup filter) Replacing the air filters (main and backup filter) Check the DPF pipes and connections Check the DPF pipes and connections...
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Page 134 Maintenance - Maintenance schedule 4812164501_D.pdf 2024-02-23...
Page 135 Maintenance - Every 10h Maintenance - Every 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 136 Maintenance - Every 10h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.
Page 137 Maintenance - Every 10h Open the engine cover lock and lower the engine cover forwards. Check the oil level using the dipstick (1). The level should be between the marks. If the level is near the lower mark, top off with fresh engine oil via the filler cap (2).
Page 138 Maintenance - Every 10h Hydraulic reservoir, Level check - Filling Check that the oil level is visible in the sight glass. Open the engine hood and unscrew the filler cap (2), top up with hydraulic fluid (as per lubricant specification) if the level is too low. Screw on the cap again after filling.
Page 139 Maintenance - Every 10h Fuel tank - Filling Refuel the tank every day before starting work. Open the engine hood, unscrew the tank cap (1) fill with diesel up to the lower edge of the filler pipe. Tier 4f and Stage V Kubota engines require the Tier 4f and Stage V Kubota engines require the use of Ultra Low Sulphur Diesel (ULSD) fuel, use of Ultra Low Sulphur Diesel (ULSD) fuel,...
Page 140 Maintenance - Every 10h Check / Clean, Sprinkler system / Drum Start the sprinkler system and make sure that no nozzles (2) are clogged. If necessary, clean clogged nozzles and the coarse filter located by the water pump; see figures below. Make sure that the watering system Make sure that the watering system is empty/drained of water (sprinkler,...
Page 141 Maintenance - Every 10h When cleaning the coarse filter (1), open the cock (2) and loosen the filter housing. Clean the filter and filter housing. Check that the rubber gasket in the filter housing is intact. After inspecting and carrying out any necessary cleaning, start the system and check that it works.
Page 142 Maintenance - Every 10h Scrapers, fixed Checking - Setting Make sure that the scrapers are undamaged. Adjust the scrapers so that they are 1-2 mm from the drum. For special asphalt compounds, it may be better if the scraper blades (1) lie lightly against the drums. Asphalt remnants can accumulate on the scraper and affect the contact force.
Page 143 Maintenance - Every 10h Brakes - Check Check operation of the brakes as follows: Check operation of the brakes as follows: Run the roller very slowly forward. Hold the steering wheel firmly and brace yourself for a sudden stop. Make sure the parking brake is deactivated and press Fig.
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Page 145 Maintenance, first 50h Maintenance, first 50h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 146 Maintenance, first 50h Place a receptacle that holds at least 12 liters (8 gal.) under the drain plug (2). Undo the oil filler cap (3), and undo the drain plug (2) in the end of the drain hose (1). Let all the engine oil flow out. Deliver the drained oil to special waste handling.
Page 147 Maintenance, first 50h Fig. Engine compartment right side - Fig. Engine compartment right side - V2203-M (Stage IIIA) V2403-CR (Tire 4f / Stage V) 2. Drain plug 2. Drain plug 3. Filler cap 3. Filler cap 4. Oil filter 4. Oil filter 2024-02-23 4812164501_D.pdf...
Page 148 Maintenance, first 50h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.
Page 149 Maintenance, first 50h Bolted joints Check Check that all bolted joints (1) are tightened correctly. Fig. Drum forks Fig. Articulated joint 1. Bolted joints 1. Bolted joints 2024-02-23 4812164501_D.pdf...
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Page 151 Maintenance - Every 50h Maintenance - Every 50h Every 50 hours of operation (Every week) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 152 Maintenance - Every 50h Steering cylinder and steering joint - Lubrication The machine must be in neutral (straight) when lubricated. All five grease nipples (1) can now be accessed. Wipe the grease nipples (1). Grease each nipple with five strokes of the hand-operated grease gun. Make sure that grease penetrates into the bearing.
Page 153 Maintenance - Every 50h Checking the fuel hoses and hose clamps Stop the engine before checking or replacing the Stop the engine before checking or replacing the fuel pipes. Defective fuel pipes can cause a fire. fuel pipes. Defective fuel pipes can cause a fire. If the fuel pipes are not connected, plug them at If the fuel pipes are not connected, plug them at both ends with a clean cloth or paper to prevent dirt...
Page 154 Maintenance - Every 50h Water separator - Draining (on machines equipped with this) If water or contaminates accumulate in the water separator, an indication will be shown on the display. If this should happen during operation, drain from the draining plug. (1). Fig.
Page 155 Maintenance - Every 250h Maintenance - Every 250h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 156 Maintenance - Every 250h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and Switch off the engine and push in the emergency stop. push in the emergency stop. Take great care when draining fluids and oils.
Page 157 Maintenance - Every 250h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.
Page 158 Maintenance - Every 250h Air cleaner - Cleaning Wipe the inside of the cover (2) and filter housing (5). Fig. Air cleaner 2. Cover 5. Filter housing Wipe clean on both sides Wipe also both surfaces for the outlet pipe; see of the outlet pipe.
Page 159 Maintenance - Every 250h If the belt tension is not sufficient: - Loosen the fastening bolts that hold the alternator in place. - Use a prybar/lever and place it between the alternator and engine block. - Push the alternator outwards to achieve the required belt tension.
Page 160 Maintenance - Every 250h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.
Page 161 Maintenance - Every 250h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (Tier 4f / Stage V) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1703-M-IDI-E3 (Stage IIIA) D1803 CR (Tier 4f / Stage V) 1.
Page 162 Maintenance - Every 250h Function of the cooling water system (CC1100/C VI - CC1200/C VI) The thermostat housing (1) cap (2) has two integrated functions: - To discharge coolant / gas to the return tank (3) via the return hose (4) if the pressure is too high in the system.
Page 163 Maintenance - Every 250h Function of the cooling water system (CC1300/C VI - 1400/C VI) The thermostat housing (1) cap (2) has two integrated functions: - To discharge coolant / gas to the return tank (3) via the return hose (4) if the pressure is too high in the system.
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Page 165 Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 166 Maintenance - 500h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and Switch off the engine and push in the emergency stop. push in the emergency stop. Take great care when draining fluids and oils.
Page 167 Maintenance - 500h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.
Page 168 Maintenance - 500h Drum - oil level Inspection - filling Run the roller slowly until the oil plug (1) is positioned as illustrated. Make sure that the marking (2) on the drum end faces downward before starting work. Unscrew the plug and check that the oil level reaches up to the bottom of the hole.
Page 169 Maintenance - 500h Check Rubber elements and bolted joints Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.
Page 170 Maintenance - 500h Steering cylinder and steering joint - Lubrication The machine must be in neutral (straight) when lubricated. All five grease nipples (1) can now be accessed. Wipe the grease nipples (1). Grease each nipple with five strokes of the hand-operated grease gun. Make sure that grease penetrates into the bearing.
Page 171 Maintenance - 500h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.
Page 172 Maintenance - 500h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is located on indicator shows red. The indicator is located on the filter, or in its immediate vicinity.
Page 173 Maintenance - 500h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.
Page 174 Maintenance - 500h D1703 / V2203-M (Stage IIIA) The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site.
Page 175 Maintenance - 500h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (Tier 4f / Stage V) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1703-M-IDI-E3 (Stage IIIA) D1803 CR (Tier 4f / Stage V) 1.
Page 176 Maintenance - 500h Fuel filter’s water separator - Draining (on machines equipped with this) If water or contaminates accumulate in the fuel filter’s water separator, an indication will be shown on the display. If this should happen during operation, drain from the draining plug.
Page 177 Maintenance - 500h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.
Page 178 Maintenance - 500h Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.
Page 179 Maintenance - 1000h Maintenance - 1000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 180 Maintenance - 1000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and Switch off the engine and push in the emergency stop. push in the emergency stop. Take great care when draining fluids and oils.
Page 181 Maintenance - 1000h Fig. Engine compartment right side - Fig. Engine compartment right side - V2203-M (Stage IIIA) V2403-CR (Tire 4f / Stage V) 2. Drain plug 2. Drain plug 3. Filler cap 3. Filler cap 4. Oil filter 4. Oil filter 2024-02-23 4812164501_D.pdf...
Page 182 Maintenance - 1000h Drum - oil level Inspection - filling Run the roller slowly until the oil plug (1) is positioned as illustrated. Make sure that the marking (2) on the drum end faces downward before starting work. Unscrew the plug and check that the oil level reaches up to the bottom of the hole.
Page 183 Maintenance - 1000h Check Rubber elements and bolted joints Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.
Page 184 Maintenance - 1000h Steering cylinder and steering joint - Lubrication The machine must be in neutral (straight) when lubricated. All five grease nipples (1) can now be accessed. Wipe the grease nipples (1). Grease each nipple with five strokes of the hand-operated grease gun. Make sure that grease penetrates into the bearing.
Page 185 Maintenance - 1000h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.
Page 186 Maintenance - 1000h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is located on indicator shows red. The indicator is located on the filter, or in its immediate vicinity.
Page 187 Maintenance - 1000h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.
Page 188 Maintenance - 1000h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.
Page 189 Maintenance - 1000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.
Page 190 Maintenance - 1000h D1703 / V2203-M (Stage IIIA) The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site.
Page 191 Maintenance - 1000h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.
Page 192 Maintenance - 1000h Checking - Diesel engine valve clearance Contact your local Kubota representative for this service Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.
Page 193 Maintenance - 1000h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (Tier 4f / Stage V) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1703-M-IDI-E3 (Stage IIIA) D1803 CR (Tier 4f / Stage V) 1.
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Page 195 Maintenance measures - 1500 h (only Tier 4f / Stage V (28 kW and Stage V (37 kW) and 37 kW) Maintenance measures - 1500 h (only Tier 4f / Stage V (28 kW and 37 kW) and Stage V (37 kW) Check - Spreader Contact your local Kubota representative for this service...
Page 196 Maintenance measures - 1500 h (only Tier 4f / Stage V (28 kW and Stage V (37 kW) and 37 kW) 4812164501_D.pdf 2024-02-23...
Page 197 Maintenance - Every 2000h Maintenance - Every 2000h Every 2000/4000..hours of operation (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 198 Maintenance - Every 2000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and Switch off the engine and push in the emergency stop. push in the emergency stop. Take great care when draining fluids and oils.
Page 199 Maintenance - Every 2000h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.
Page 200 Maintenance - Every 2000h Check Rubber elements and bolted joints Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.
Page 201 Maintenance - Every 2000h Steering cylinder and steering joint - Lubrication The machine must be in neutral (straight) when lubricated. All five grease nipples (1) can now be accessed. Wipe the grease nipples (1). Grease each nipple with five strokes of the hand-operated grease gun. Make sure that grease penetrates into the bearing.
Page 202 Maintenance - Every 2000h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.
Page 203 Maintenance - Every 2000h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is located on indicator shows red. The indicator is located on the filter, or in its immediate vicinity.
Page 204 Maintenance - Every 2000h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.
Page 205 Maintenance - Every 2000h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.
Page 206 Maintenance - Every 2000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.
Page 207 Maintenance - Every 2000h D1703 / V2203-M (Stage IIIA) The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site.
Page 208 Maintenance - Every 2000h Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.
Page 209 Maintenance - Every 2000h Draining water tank Remember that there is a risk of freezing during Remember that there is a risk of freezing during the winter. Empty the tank, pump and lines. the winter. Empty the tank, pump and lines. Remove the drain plug (1) and allow all the water to run out.
Page 210 Maintenance - Every 2000h Edge cutter (Optional) - Lubrication Refer to the operation section for information on Refer to the operation section for information on how to operate the edge cutter. how to operate the edge cutter. Grease the two points as shown in the figure. Grease should always be used for lubrication.
Page 211 Maintenance - Every 2000h from the tank. Check that the hose to the pump reaches the bottom of the hydraulic reservoir to ensure that as much of the fluid as possible is drained. Collect the oil and deliver to Collect the oil and deliver to special waste handling.
Page 212 Maintenance - Every 2000h Change drum oil Take great care when draining the fluid. Take great care when draining the fluid. Wear protective gloves and goggles. Wear protective gloves and goggles. Place the roller on a level surface and drive it slowly until the drain plug (1) is straight down.
Page 213 Maintenance - Every 2000h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.
Page 214 Maintenance - Every 2000h Steering joint - Check Check the steering joint for any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness and play. Fig. Steering joint 4812164501_D.pdf 2024-02-23...
Page 215 Maintenance, 3000h Maintenance, 3000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 216 Maintenance, 3000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and Switch off the engine and push in the emergency stop. push in the emergency stop. Take great care when draining fluids and oils.
Page 217 Maintenance, 3000h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.
Page 218 Maintenance, 3000h Drum - oil level Inspection - filling Run the roller slowly until the oil plug (1) is positioned as illustrated. Make sure that the marking (2) on the drum end faces downward before starting work. Unscrew the plug and check that the oil level reaches up to the bottom of the hole.
Page 219 Maintenance, 3000h Check Rubber elements and bolted joints Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.
Page 220 Maintenance, 3000h Steering cylinder and steering joint - Lubrication The machine must be in neutral (straight) when lubricated. All five grease nipples (1) can now be accessed. Wipe the grease nipples (1). Grease each nipple with five strokes of the hand-operated grease gun. Make sure that grease penetrates into the bearing.
Page 221 Maintenance, 3000h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.
Page 222 Maintenance, 3000h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is located on indicator shows red. The indicator is located on the filter, or in its immediate vicinity.
Page 223 Maintenance, 3000h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.
Page 224 Maintenance, 3000h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.
Page 225 Maintenance, 3000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.
Page 226 Maintenance, 3000h D1703 / V2203-M (Stage IIIA) The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site.
Page 227 Maintenance, 3000h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (Tier 4f / Stage V) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1703-M-IDI-E3 (Stage IIIA) D1803 CR (Tier 4f / Stage V) 1.
Page 228 Maintenance, 3000h Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.
Page 229 Maintenance, 3000h Draining water tank Remember that there is a risk of freezing during Remember that there is a risk of freezing during the winter. Empty the tank, pump and lines. the winter. Empty the tank, pump and lines. Remove the drain plug (1) and allow all the water to run out.
Page 230 Maintenance, 3000h Hydraulic reservoir - fluid change Use an external drainage pump when draining/emptying the hydraulic reservoir. Risk of burn injuries when draining hot oil. Risk of burn injuries when draining hot oil. Wear protective gloves and goggles. Wear protective gloves and goggles. Unscrew the tank cap.
Page 231 Maintenance, 3000h 2024-02-23 4812164501_D.pdf...
Page 232 Maintenance, 3000h Draining of water separator Close the fuel filter knob (1). Remove the top cap and rinse the inside with diesel fuel. Remove filter element (2) and rinse the inside with diesel fuel. After cleaning, install the fuel filter, to keep out of dust and dirt.
Page 233 Maintenance, 3000h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.
Page 234 Maintenance, 3000h Cleaning of DPF (D1803 and V2403-CR (Tier 4f / Stage V) only) Contact your local Kubota representative for this service Checking the EGR system (D1803 and V2403-CR (Tier 4f / Stage V) only) Contact your local Kubota representative for this service Checking the injection pump (D1703 and V2203-M (Stage IIIA) only)
Page 235 Maintenance, every 12th month (Annually) Maintenance, every 12th month (Annually) Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is mounted on indicator shows red.
Page 236 Maintenance, every 12th month (Annually) Checking the DPF pipes and connections (D1803, V2403-CR (Tier 4f / Stage V)) Contact your local Kubota representative for this service Checking the EGR pipes and connections (D1803, V2403-CR (Tier 4f / Stage V)) Contact your local Kubota representative for this service Check the Manifold (D1803, V2403-CR (Tier 4f / Stage V))
Page 237 Maintenance, every 24th month (Every other year) Maintenance, every 24th month (Every other year) Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.
Page 238 Maintenance, every 24th month (Every other year) Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (Tier 4f / Stage V) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1703-M-IDI-E3 (Stage IIIA) D1803 CR (Tier 4f / Stage V) 1.
Page 240 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

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