Fayat Group DYNAPAC CC2300 VI Instruction Manual

Engine cummins qsb 3.3 stage iiia, deutz tcd 3.6 l04 tier 4f, stage v

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Instruction manual

Operating & Maintenance

4812165601.pdf

Vibratory roller

CC2300/3300 VI

Cummins QSB 3.3 (Stage IIIA)

Deutz TCD 3.6 L04 (Tier 4f), (Stage V)

Serial number

10000647xxAxxxxxx -

10000648xxAxxxxxx -

10000649xxAxxxxxx -

10000650xxAxxxxxx -

10000651xxAxxxxxx -

10000652xxA036215 -

10000664xxAxxxxxx -

10000665xxAxxxxxx -

10000666xxAxxxxxx -

10000667xxAxxxxxx -

10000668xxAxxxxxx -

10000669xxA036052 -

Translation of original instruction

Reservation for changes

Printed in Sweden

Engine

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Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812165601.pdf 4812165601.pdf Vibratory roller Vibratory roller CC2300/3300 VI CC2300/3300 VI Engine Engine Cummins QSB 3.3 (Stage IIIA) Cummins QSB 3.3 (Stage IIIA) Deutz TCD 3.6 L04 (Tier 4f), (Stage V) Deutz TCD 3.6 L04 (Tier 4f), (Stage V) Serial number Serial number...
Page 3: Table Of Contents
Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Training ....................... 1 Signal symbols and meaning ..............1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................
Page 4 Technical specifications ......................15 Vibrations - Operator station ..............15 Noise level....................15 Electrical system ..................15 Slopes ....................... 15 Dimensions, side view................16 Dimensions, top view ................17 Weights and volumes................18 Working capacity..................18 General ..................... 20 -emission.................... 20 Hydraulic system..................
Page 5 Decals........................31 Location - decals ..................31 Location - decals, chip spreader (Optional) ..........32 Location - decals, CALIFORNIA ............... 32 Safety decals..................... 32 Info decals....................36 Instruments/Controls ....................38 Control panel and controls ................ 38 Mini-steering wheel, switches (Electronic steering) - Optional....40 Function descriptions ................
Page 6 Fuses in cab....................63 Operation ..........................65 Before starting ......................65 Master switch - Switching on..............65 Operator's seat - Adjustment..............65 Operator's seat, comfort - Adjustments............. 66 Positioning driver´s seat, adjustments ............66 Positioning driver´s seat (reversible driver´s seat) - Adjustments (Optional) ....................
Page 7 Alarm symbols ................83 Regeneration ................85 Ash....................86 Soot .................... 87 Tampering of DPF ..............90 Pivotal steering/Offset (Optional) .............. 91 Vibration ........................92 Manual/Automatic vibration............... 92 Manual vibration - Switching on ..............92 Amplitude/frequency - Changeover............93 Machines equipped with Seismic function (Optional)........ 93 Edge cutting/pressing (Optional) ................
Page 8 Hoods, tarpaulin ..................106 Miscellaneous ........................107 Lifting ........................107 Locking the articulation ................107 Lifting the roller..................107 Lifting the roller with jack:................ 108 Unlocking the articulation ................ 108 Towing/Recovering....................109 Short distance towing with the engine running........109 Short distance towing with the diesel engine switched off/not running ...
Page 9 Every 2000/4000..hours of operation (Every two years) ..... 126 Maintenance - Every 10h ..................... 129 Diesel engine - Check oil level ..............129 Coolant level - Check ................130 Fuel tank - Refueling ................130 Water tank, Std - Filling................131 Hydraulic reservoir - Check fluid level.............
Page 10 Engine Replacing oil filter..................142 The engine fuel filter - replacement/cleaning .......... 144 Hydraulic fluid cooler Checking - Cleaning................145 Battery - Check condition ..................145 Air cleaner Checking - Change the main air filter............146 Backup filter - Change................146 Air cleaner - Cleaning....................
Page 11 Hydraulic filter Change....................159 (1) Hydraulic fluid filter (Main filter) ........... 159 (4) High pressure filter - electronic steering (Optional) ..... 159 Drum - Changing the oil ................160 Rubber elements and attachment screws Check ...................... 161 Seat bearing - Lubrication ............... 161 Hydraulic reservoir cap - Check ..............
Page 12 Rubber elements and attachment screws Check ...................... 175 Seat bearing - Lubrication ............... 175 Pivot bearing (Optional) - Lubrication............176 Hydraulic reservoir cap - Check .............. 176 Hydraulic reservoir Fluid change.................... 177 Fuel tank - Cleaning....................178 Watering system - Draining....................178 Water tank - Cleaning ................
Page 13: Introduction
Introduction Introduction The machine Dynapac CC2300/3300 VI are models of vibratory tandem rollers in 8/9 metric tonnes class featuring 1500/1730 mm (59/68 in) wide split drums. The machine is equipped with drive, brakes, vibration and timer for water sprinkler on both drums. Propulsion and braking are applied to all drum halves.
Page 14: General
Introduction We recommend that the operator reads the We recommend that the operator reads the safety instructions in this manual carefully. safety instructions in this manual carefully. Always follow the safety instructions. Ensure Always follow the safety instructions. Ensure that this manual is always easily accessible. that this manual is always easily accessible.
Page 15: Ce Marking And Declaration Of Conformity
Introduction The machine must be correctly maintained for maximal performance. The machine should be kept clean so that any leakages, loose bolts and loose connections are discovered at as early a point in time as possible. Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected.
Page 16 Introduction 4812165601.pdf 2024-03-04...
Page 17: Safety - General Instructions
Safety - General instructions Safety - General instructions (Also read the safety manual) • • The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
Page 18 Safety - General instructions • • Hearing protection is recommended if the noise level exceeds 80 dB(A). The Hearing protection is recommended if the noise level exceeds 80 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.
Page 19: Safety - When Operating
Safety - when operating Safety - when operating Prevent persons from entering or remaining Prevent persons from entering or remaining in the risk zone, i.e. a distance of at least 7 m in the risk zone, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.
Page 20: Work Driving
Safety - when operating Work driving The cab has an emergency exit, the right opening The cab has an emergency exit, the right opening windows, which can be crushed with the windows, which can be crushed with the emergency hammer located in the cab. emergency hammer located in the cab.
Page 21: Safety (Optional)
Safety (Optional) Safety (Optional) Air conditioning The system described in this manual is an AC/ACC type (Automatic climate control) The system contains pressurized refrigerant. It is The system contains pressurized refrigerant. It is forbidden to release refrigerants into the forbidden to release refrigerants into the atmosphere.
Page 22: Chip Spreader
Safety (Optional) Chip spreader The machine must not be lifted or transported on The machine must not be lifted or transported on another vehicle with chips in the chip spreader. another vehicle with chips in the chip spreader. The weight for the chip spreader is specified on The weight for the chip spreader is specified on the unit rating plate.
Page 23: Special Instructions
Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).
Page 24: High Pressure Cleaning
Special instructions High pressure cleaning Do not spray water directly onto electrical components or the instrument panels. The machine has an electric control lever with The machine has an electric control lever with accompanying control unit (ECU), which may not accompanying control unit (ECU), which may not be washed at all with water.
Page 25: Fire Extinguisher
Special instructions Fire extinguisher A fire extinguisher can be ordered as an option. Though, different standards are used around the world. If not using the original fire extinguisher, place your extinguisher as in the picture. A 4 kg extinguisher is recommended.
Page 26: Jump Starting (24V)
Special instructions Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way. Batteries contain toxic lead. Do not use a quick-charger for charging the Do not use a quick-charger for charging the battery.
Page 27: Technical Specifications
Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.
Page 28: Dimensions, Side View
Technical specifications Dimensions, side view Dimensions Dimensions Wheel base Wheel base 3340 3340 Diameter, drum Diameter, drum CC2300 VI CC2300 VI 1120 1120 CC3300 VI CC3300 VI 1150 1150 Height, with ROPS/cab Height, with ROPS/cab 2990 2990 Height, without ROPS/cab Height, without ROPS/cab 2275 2275...
Page 29: Dimensions, Top View
Technical specifications Dimensions, top view Dimensions Dimensions Machine width, standard Machine width, standard CC2300 VI CC2300 VI 1620 1620 CC3300 VI CC3300 VI 1870 1870 Machine width, asymmetrical Machine width, asymmetrical 2145 2145 84.5 84.5 Turning radius, outer Turning radius, outer CC2300 VI CC2300 VI 6570 / 5190*...
Page 30: Weights And Volumes
Technical specifications Weights and volumes Weights Weights Maximum service Maximum service weight weight CC2300 VI CC2300 VI 9 400 kg 9 400 kg 20 730 lbs 20 730 lbs CC3300 VI CC3300 VI 9 900 kg 9 900 kg 21 830 lbs 21 830 lbs Service weight Service weight...
Page 31 Technical specifications Amplitude Amplitude High High Low(CE-2006) Low(CE-2006) 0,2 (mm) 0,2 (mm) 0.024 0.024 0.012 0.012 0.008 (in) 0.008 (in) Vibration frequency Vibration frequency High High High amplitude High amplitude Low amplitude Low amplitude Low amplitude Low amplitude amplitude amplitude (CE-2006) (CE-2006) (CE-2006)
Page 32: General
Technical specifications General Engine Engine Manufacturer/Model Manufacturer/Model Cummins QSB 3.3 Cummins QSB 3.3 (Stage IIIA/Tier3) (Stage IIIA/Tier3) Watercooled turbo diesel Watercooled turbo diesel Power (SAE J1995), 2200 rpm 74kW (99hp) Power (SAE J1995), 2200 rpm 74kW (99hp) Manufacturer/Model Manufacturer/Model Deutz TCD 3.6 L04 Deutz TCD 3.6 L04 (Tier4) (Tier4)
Page 33: Hydraulic System
Technical specifications Bulbs (if mounted) Bulbs (if mounted) Watt Watt Socket Socket Side lights Side lights SV8,5 SV8,5 License plate light License plate light SV8,5 SV8,5 Cab inner lights Cab inner lights SV8,5 SV8,5 Hydraulic system Opening pressure (Absolute pressure) Opening pressure (Absolute pressure) Drive system Drive system...
Page 34: Technical Data, Chip Spreader (Optional)
Technical specifications Technical data, Chip Spreader (Optional) CC2200 VI/CC2300 VI CC2200 VI/CC2300 VI CC3200 VI/CC3300 VI CC3200 VI/CC3300 VI CO2200 VI CO2200 VI Weight of container (empty) Weight of container (empty) 340 kg (750 lb) 340 kg (750 lb) 410 kg (904 lb) 410 kg (904 lb) Max total extra weight (full) Max total extra weight (full)
Page 35: Tightening Torque
Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): PROPERTY CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...
Page 36 Technical specifications 4812165601.pdf 2024-03-04...
Page 37: Machine Description
Machine description Machine description Diesel engine The machine is equipped with a completely electronically controlled water-cooled four-cylinder, turbocharged (WGT) diesel engine with direct injection (HPCR) and intercooler. WGT - Waste Gate Turbo HPCR - High Pressure Common Rail fuel injection (Tier4) The engine is also equipped with cooled exhaust gas recirculation (ceGR) and a diesel oxidation catalysator...
Page 38: Propulsion System
Machine description Propulsion system The propulsion system is a hydrostatic system A drive unit drives each drum or wheel pair. Machines with split drum/s has a drive unit per drum half and an anti-spin system/flow divider. All propulsion motors are connected in parallel, a hydraulic pump supplies all motors with hydraulic oil.
Page 39: Cab
Machine description The cab is an asymmetrical type and is available in the following variants: - Standard cab – has a heating and ventilation system, with defrosters for all windows. Meets the requirements of ISO 10263. - Comfort cab – has a heating and ventilation system, with defrosters for all windows.
Page 40: Identification
Machine description Identification Product and component plates 1, 2 Product plate - Product Identification Number (PIN), model/type designation Product plate - Product Identification Number (PIN), model/type designation Engine plate - Type description, product and serial numbers Engine plate - Type description, product and serial numbers Cab/ROPS plate - Certification, product and serial numbers Cab/ROPS plate - Certification, product and serial numbers Component plate, drum - Product and serial numbers...
Page 41: Machine Plate
Machine description Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint. The plate includes the manufacturer’s name and address, type of machine, PIN product identification number (serial number), operating weight, engine power and year of manufacture.
Page 42: Engine Plates
Machine description Engine plates The engine type plates (1) are affixed to the top and on the right side of the engine. The engine plates specify the type of engine, serial number and the engine specification. Please specify the engine serial number when ordering spares.
Page 43: Decals
Machine description Decals Location - decals 17, 18 Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 12. Master switch 12. Master switch 4700904835 4700904835 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 13. Coolant 13. Coolant 4700388449 4700388449 components...
Page 44: Location - Decals, Chip Spreader (Optional)
Machine description Location - decals, chip spreader (Optional) Fig. Location, decals and signs Warning, Rotating components Warning, Rotating components 4811000080 4811000080 Location - decals, CALIFORNIA Proposition 65 Warning, CALIFORNIA Warning, CALIFORNIA 4812129673 4812129673 Proposition 65 Proposition 65 1 (Electronic steering) Fig.
Page 45 Machine description 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone. (Two crush zones on machines fitted with pivotal steering) 4700903423 Warning - Rotating engine components. Keep your hands at a safe distance. 4700903424 Warning - Hot surfaces in the engine compartment. Keep your hands at a safe distance.
Page 46 Machine description 4700908229 Warning - Risk of crushing, apply locking device The articulation must be locked when lifting. Read the instruction manual. 4812125363 Warning - Locking during transport The articulation must be locked during transport and lifting, but be open during operation. Read the instruction manual.
Page 47 Machine description 4812129673 Warning CALIFORNIA - Proposition 65 2024-03-04 4812165601.pdf...
Page 48: Info Decals
Machine description Info decals Manual compartment Manual compartment Battery voltage Battery voltage Master switch Master switch 4700903425 4700903425 4700393959 4700393959 4700904835 4700904835 Coolant Coolant Water Water Hydraulic fluid level Hydraulic fluid level 4700388449 4700388449 4700991657 4700991657 4700272373 4700272373 Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid...
Page 49 Machine description Tire pressure(combi) Tire pressure(combi) Emergency exit Emergency exit 4700355983 4700355983 4812116992 4812116992 4700903590 4700903590 2024-03-04 4812165601.pdf...
Page 50: Instruments/Controls
Machine description Instruments/Controls Control panel and controls Fig. Control panel Ignition switch Ignition switch Vibration rear drum Vibration rear drum Parking brake Parking brake Forward & Reverse lever Forward & Reverse lever Work mode (Off-set and Work mode (Off-set and vibration permitted plus soft vibration permitted plus soft starting and stopping enabled)
Page 51 Machine description Hazard indicators Hazard indicators Activate the hazard indicators with the switch. Fig. Steering column Functions Functions Direction indicators Direction indicators Driving lights Driving lights Full/Dipped beam Full/Dipped beam Parking lights Parking lights Horn Horn Fig. Steering column switch (optional) 2024-03-04 4812165601.pdf...
Page 52: Mini-Steering Wheel, Switches (Electronic Steering) - Optional
Machine description Mini-steering wheel, switches (Electronic steering) - Optional Functions Functions Direction indicators Direction indicators Driving lights Driving lights (pos.lights/off /dipped beam) (pos.lights/off /dipped beam) Full beam (off/on) Full beam (off/on) Warning light Warning light Fig. Mini steering wheel with switches Function descriptions Designation Designation...
Page 53 Machine description Designation Designation Symbol Symbol Function Function Full flow Full flow Full flow sprinkling of both drums, and watering of edge Full flow sprinkling of both drums, and watering of edge cutter/-compactor if mounted on the machine. Push the button cutter/-compactor if mounted on the machine.
Page 54: Display Explanations
Machine description Designation Designation Symbol Symbol Function Function Rpm switch, diesel engine Rpm switch, diesel engine Speed adjustment, increases with each press. Selection Speed adjustment, increases with each press. Selection illuminated in the top of the button, idling (-), intermediate illuminated in the top of the button, idling (-), intermediate speed/ECO (- -) and work speed (- - -).
Page 55 Machine description The Home screen shows multiple information images. Fig. Display screen - Home 1. Machine working hours 2. Gear indicator (2 gears) 3. Diesel engine rpm 4. Time watch 5. Fuel level 6. Urea level 7. Sprinkler tank level 8.
Page 56 Machine description selected front and rear. The display is of "touch screen type" but can also be worked from the display controller. Fig. Display controller The touch screen allows you to activate, adjust different functions etc. directly on the display. If you prefer you can use the display controller instead.
Page 57 Machine description Asphalt temperature meter Asphalt temperatures are shown either in Celsius or Fahrenheit. (selected in User settings) Fig. Asphalt temperature screen Dual temperature sensors, one front and one rear. The sensor that sits foremost in the current direction of travel is highlighted and it is this one that is read to avoid the disruption of moisture from the drum’s sprinklers.
Page 58: Main Menu
Machine description Evib compaction meter (DCM Evib) Compaction meter measures compaction value Evib i MN / m2 Evib acceleration sensor on the front drum. Fig. Compaction meter (DCM) with Evib Min and max values of the Evib value (Evib 1 or Evib 2) on the relevant compaction meter can be adjusted by the plus and minus buttons on the various scales.
Page 59: User Settings
Machine description "USER SETTINGS" Users can change the light settings, choose between the Metric or Imperial system, and set time and date. User settings Display light Home screen Measure unit Clock Return Date Main menu Settings menu ("SETTINGS MENU") Different selections in the settings menu will bring up areas where settings can be altered for Sprinkler, Settings Motor, Compacting, Seismic, EcoSave, DPF.
Page 60 Machine description SPRINKLER Sprinkler The machine is equipped with two separate sprinkler systems. You can choose to have system 1 activated, alternatively system 2. In exceptional cases, you can choose to have both systems activated, but this results in increased water consumption and more water mist. The sprinklers activation time is always 4 seconds with automatic sprinkling (AWC).
Page 61 Machine description ENGINE (Stage V) Engine Normally not necessary to use. Regeneration delay only to be used to prevent exhaust gas cleaning when the machine is operating in a hazardous environment, or otherwise inappropriate with the elevated exhaust gas temperature during a regeneration.
Page 62: Service Menu
Machine description ECOSave Coming machine feature ECOSave System for automatic shutdown of the diesel engine. DPF (Diesel Particulate Filter) (only for Deutz stage V) Shows DPF status view, more information can be found in Regeneration section under chapter Operation. "SERVICE MENU" The service menu is also accessible via the main menu for adjustments.
Page 63 Machine description "MACHINE STATUS" - Summary of levels, loads and Machine status temperatures. "EVIB CALIBRATIONS" Evib Calibrations "SPD LIMIT CALIBRATIONS" Spd Limit Calibrations This section is protected by Pin Code 2024-03-04 4812165601.pdf...
Page 64 Machine description "RAMP SETTINGS" This section is protected by Pin Code Ramp settings There are 3 different modes that can be seleted in the machine's workmode. (Soft, Medium, Hard). The machine alerts at startup when the setting is in Soft Mode. Mode does not change while driving, adjustment of mode selection changes after forward/reverse lever in neutral position.
Page 65: Instruments And Controls, Cab
Machine description "ABOUT" It is also possible to see the version of the installed software. About Instruments and controls, cab Radio/CD Fig. Cab roof, front Heater Fig. Right rear cab post 15. Hammer for emergency exit 2024-03-04 4812165601.pdf...
Page 66: Function Description Of Instruments And Controls In The Cab
Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Fuse box Fuse box Contains fuses for the electrical system in the Contains fuses for the electrical system in the cab. cab. Front wiper, switch Front wiper, switch Press to operate the front screen wiper.
Page 67: Using The Cab Controls
Machine description Using the cab controls. Defroster To quickly remove ice or mist, make sure that only the front and rear air nozzles are open. Turn the heater and fan dial to max. Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.
Page 68: Acc - Control Panel
Machine description ACC - Control panel 1. LCD Display During normal operation, the set-point temperature, blower speed, operation mode and fresh/re-circulated air selection are displayed. 2. SET / SELECT Button Under normal operation button is used for selecting between modes. (Also used in Test/diagnostics mode for different options) 3.
Page 69 Machine description Climate Control mode settings: Press SET / SELECT button until the climate control mode icon appears, and then turn the button until the required mode is displayed. AUTO AUTO The system runs automatically to keep the temperature that is The system runs automatically to keep the temperature that is selected (set-point temperature).
Page 70 Machine description Turning HVAC system OFF: In the main screen, press the Power button to turn off the HVAC system. When the system is turned off, the backlight will turn off and the interior temperature will be displayed on the screen. To turn off the HVAC system from Defrost mode, press the Power button until the HVAC system returns to the AUTO mode, then press the Power button again...
Page 71: Electrical System
Machine description Electrical system The machine’s fuse and relay box (1) is located on the rear left side of the front frame. There is a cover over the space. Fig. Front frame, rear left 1. Fuse and relay box Fig. Fuse and relay box 1.
Page 72: Circuit Board In Distribution Box
Machine description Circuit board in distribution box The figure shows the position of the fuses and the relays. The table below gives fuse amperage and function. All fuses are flat pin fuses, type C (medium). The table also shows the relay functions. Fig.
Page 73: Power In Engine Compartment/Battery Compartment
Machine description Power in engine compartment/battery compartment The fuses in the engine compartment are located alongside the master switch. The roller is equipped with 24 V electrical system and an AC alternator. Connect the correct polarities (ground) to the Connect the correct polarities (ground) to the battery.
Page 74: Fuse Box By The Battery Disconnector Switch
Machine description Main fuse panel (Deutz) The main fuse panel is located behind the left engine compartment door. Engine ECU Engine ECU (30A) (30A) Engine pre-heater Engine pre-heater (5A) (5A) (Stage V) (Stage V) Power outlet engine Power outlet engine (10A) (10A) room...
Page 75: Fuses In Cab
Machine description Fuses in cab The electrical system in the cab has a separate fuse box located behind the cover plate on the front right side of the cab roof. Fig. Cab roof fuse box (F7) The figure shows fuse amperage and function. All fuses are flat pin fuses.
Page 76 Machine description 4812165601.pdf 2024-03-04...
Page 77: Operation
Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The master switch is located in the engine compartment. Turn the key (1) to the on position. The entire roller is now supplied with power. If the main battery/master switch is covered, the If the main battery/master switch is covered, the engine hood must be unlocked during operation,...
Page 78: Operator's Seat, Comfort - Adjustments
Operation Operator's seat, comfort - Adjustments Adjust the operator's seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows: - Length adjustment (1) - Height adjustment (2) - Seat-cushion inclination (3) - Backrest inclination (4) - Armrest inclination (5)
Page 79: Positioning Driver´s Seat (Reversible Driver´s Seat) - Adjustments (Optional)
Operation Positioning driver´s seat (reversible driver´s seat) - Adjustments (Optional) The driver´s seat unit has two adjustments, transverse travel and rotation. Pull the lever (1) forward (A) to release the transverse travel catch for transverse travel. Pull the lever (1) backwards to perform rotation. (B) Find your ideal position.
Page 80: Belt Reminder
Operation Adjust all settings when the machine is stationary. Adjust all settings when the machine is stationary. Always ensure that the seat is in locked position Always ensure that the seat is in locked position before operating the roller. before operating the roller. Belt reminder The machine can be equipped with seat belt with belt reminder.
Page 81: Display - Control
Operation Display - Control Sit down for all operations. Turn the ignition key (1) to the right so that a start image is shown on the display. Wait until the start image (2) goes out and the status image is shown on the display.
Page 82: Interlock
Operation Interlock The roller is equipped with Interlock. If the operator rises from the driver's seat while driving forward/backward, the buzzer sounds and the machine stops after 4 seconds with the diesel engine running. If the control is in neutral when the operator stands up a buzzer will go on until operator is seated or the parking brake is activated.
Page 83: Operator Position
Operation Operator position If a ROPS (Roll Over Protective Structure) or a cab is fitted to the roller, always wear the seat belt (1) provided and wear a protective helmet. Replace the seat belt (1) if it shows signs of Replace the seat belt (1) if it shows signs of wear or has been subjected to high levels wear or has been subjected to high levels...
Page 84: View
Operation View Before starting, make sure that the view forwards and backwards is unobstructed. All cab windows should be clean and the rear view mirrors should be correctly adjusted. Fig. View Cab windows - de-icing To de-ice the cab windows, stand steadily on the cab step, or the water tank filling step.
Page 85: Washer Fluid - Checking And Filling
Operation Washer fluid - Checking and filling Place the roller on a level surface. Top up the washer fluid when if necessary, in the reservoir (1) located behind the operator’s seat. The reservoir holds 2.1 liters (2.2 qts) Fig. Operator’s platform 1.
Page 86: Foldable Rotating Beacon (Optional)
Operation Foldable rotating beacon (Optional) Stand firmly with both feet on the top step (1). On a machine equipped with ROPS, hold a firm grip with one hand, on the left rear side rail (2) on the operator platform. Fig. ROPS equipped roller 1.
Page 87 Operation Now loosen the knob (6) with the other hand and fold down the lamp holder (7). Undo and remove any warning light (8) from the lamp holder. To raise the rotating beacon, perform the above procedure in reverse. The rotating beacon should always be folded down The rotating beacon should always be folded down before transport, where the total height of the before transport, where the total height of the...
Page 88: Starting
Operation Starting Starting the engine Make sure that the emergency stop is not activated, but the parking brake is switched on. Set the forward/reverse lever (1) in neutral position. The diesel engine cannot be started in any other position of the lever. Turn the ignition key (2) to the right and a start screen appears on the display.
Page 89: Parking Brake Test
Operation When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal that braking distances can be longer than normal until the machine reaches the working temperature.
Page 90 Operation Wait 2-3 seconds and move the forward/reverse lever (3) slowly forward and slowly back to neutral again and then release the brake test button (5).Be prepared for the machine to move during this operation. Then stop the machine by immediately pulling the lever to neutral If the machine does not move the parking brake effect is approved.
Page 91: Display When Activating Choice Via The Button Set
Operation Display when activating choice via the button set. Working mode, offset and vibration possible. Low amplitude/High amplitude Vibration on front and rear drums. Automatic vibration control (AVC active), is selected in "settings-compaction", vibration is activated when the Forward/Reverse lever is outside of neutral. Watering, manual/automatic Automatic water control (auto active), watering is activated when the...
Page 92 Operation Symbol Symbol Designation Designation Function Function Warning symbol, hydraulic fluid filter Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at If the symbol is shown when the diesel engine is running at full speed, the hydraulic fluid filter must be changed.
Page 93: Driving
Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.
Page 94 Operation The machine's gear position is shown in the center of the speedometer; select the gear/speed for the task. Fig. The display shows the selection (position 1 or 2) Max. speed Max. speed = Position 1 = Position 1 6 km/h 6 km/h 3.8 mph 3.8 mph...
Page 95: Interlock/Emergency Stop/Parking Brake - Check
Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.
Page 96 Operation Symbol Symbol Designation and Function Designation and Function Elevated exhaust gas temperature (Yellow) Elevated exhaust gas temperature (Yellow) Appears when the exhaust temperature exceeds the calibrated temperature limit, and when Appears when the exhaust temperature exceeds the calibrated temperature limit, and when regeneration is in progress.
Page 97: Regeneration
Operation Regeneration To access the regeneration page, proceed as follows: - In home mode, select the main menu icon (2) in the lower right corner. - On the main menu, select the Settings icon (3) in the upper right corner. The system automatically switches from home to the DPF-status view if the following conditions are met: Fig.
Page 98: Ash
Operation In the DPF-status view, there is a bar (5) on the left that is filled with blue the higher the soot-level increases. Soot level (6) in % is shown in the middle, ash level (8) in % and current engine temperature (9) are shown at the bottom right.
Page 99: Soot
Operation Soot Soot level is 100% or more flashing (0,5 Hz) yellow symbol (8) in the display flashing (0,5 Hz) yellow symbol (8) in the display requires a parked regeneration. requires a parked regeneration. flashing (0.5 Hz) yellow symbol (13) in the flashing (0.5 Hz) yellow symbol (13) in the display, when regeneration is for some reason display, when regeneration is for some reason...
Page 100 Operation Soot level is 114% or higher. flashing (0.5 Hz) yellow symbol (13) in the display flashing (0.5 Hz) yellow symbol (13) in the display The warning symbol (yellow) (1) illuminates The warning symbol (yellow) (1) illuminates steadily. steadily. Engine power begins to be reduced. Fig.
Page 101 Operation The soot level is 125% or higher. flashing (3 Hz) yellow symbol (13) in the display. flashing (3 Hz) yellow symbol (13) in the display. The warning symbol (yellow) (1) lights steadily The warning symbol (yellow) (1) lights steadily The warning symbol (red) flashing (0,5 Hz) The warning symbol (red) flashing (0,5 Hz) The power reduction symbol lights solidly...
Page 102: Tampering Of Dpf
Operation The soot level is 144% or higher. flashing (3 Hz) yellow symbol (13) in the display flashing (3 Hz) yellow symbol (13) in the display The DPF is full and needs to be emptied. A The DPF is full and needs to be emptied. A Parked regeneration cannot be performed.
Page 103: Pivotal Steering/Offset (Optional)
Operation Pivotal steering/Offset (Optional) The machine must be in the Working mode to activate the pivotal steering. Use the two front buttons (1) on the forward/reverse lever to operate the pivotal steering. The pivotal steering control/offset icon (2) is highlighted in yellow when the drums are not aligned. Fig.
Page 104: Vibration
Operation Vibration Manual/Automatic vibration Activate the button for the Working mode (4). In the manual position the operator has to activate the vibration via the red switch on the forward/reverse lever (2). Automatic vibration control (AVC active), is selected via the display in "settings-compaction", vibration is activated when the Forward/Reverse lever is outside of neutral.
Page 105: Amplitude/Frequency - Changeover
Operation Amplitude/frequency - Changeover The amplitude setting must not be change when The amplitude setting must not be change when vibration is in operation vibration is in operation Switch the vibration off and wait until vibration Switch the vibration off and wait until vibration stops before changing amplitude.
Page 106 Operation For the Seismic function to deliver maximum performance, it is important that the machine’s IR temperature sensors are kept clean from dirt. Check these regularly and clean the lens, if necessary, with a cotton swab and a mild detergent. Solvent-based detergents should be avoided as they can damage the surface of the lens and affect the sensor’s measuring accuracy.
Page 107: Edge Cutting/Pressing (Optional)
Operation Edge cutting/pressing (Optional) The machine must be running to activate the edge cutter/presser. Selection with button (1) for use of the left or right edge cutter/presser and the sprinkler valve for the edge cutter/presser. To avoid asphalt sticking to the edge cutter/presser, a sprinkler system is used for watering.
Page 108: Chip Spreader (Optional)
Operation Chip spreader (Optional) Activate the button for Working mode (1). Chip spreading is started with the button (2) on the control panel keypad. The button can activate the chip spreader in two ways, Manual or Automatic spreading Left LED, manual spreading, gives continuous spreading.
Page 109 Operation Preparations before adjustment / emptying. The machine should be placed on a level surface The machine should be placed on a level surface with the engine switched off and brake applied. with the engine switched off and brake applied. Emptying Empty the spreader by setting it in transport mode over the required area and by fully opening the lever...
Page 110 Operation Adjusting the chain 2 Loosen the two nuts, see arrows, for the bearing housing and turn it to the correct position, where the chain has a clearance of approx. 10 mm. Tighten the nuts. Lubrication At the start of every season and after every 40 hours of operation.
Page 111 Operation Release the eight screws holding the outfeed drum. Lift off the drum and bearing. Unscrew the outfeed rubber. Changing the brushes. Remove the bearings and seals. Remove the old brushes and fit the new brushes. Refit the assembled brush drum in the spreader. Fit the scraper iron and rubber mat.
Page 112 Operation Preparations before dismantling/assembly. The machine should be standing on a level surface with the engine switched off and the brakes on. Use safe handling equipment to lift the chip Use safe handling equipment to lift the chip spreader off/on. Make sure no-one is in the lifting spreader off/on.
Page 113: Braking
Operation 4- Release the hydraulic hoses and cabling. Plug the hoses (dust seals) with the enclosed plugs. 5- Now lift off the container with the requisite lifting device and place on a level surface. Always place a parked container in a safe place Always place a parked container in a safe place away from traffic and marked with reflectors so away from traffic and marked with reflectors so...
Page 114: Reserve Brake
Operation If the forward/reverse lever is moved quickly (forwards or backwards) toward/past neutral, the system switches to a rapid braking Mode and the machine stops. Activate normal driving Mode again by moving the forward/reverse lever back to neutral. Reserve brake Braking is normally activated using the forward/reverse lever.
Page 115: Switching Off
Operation Switching off Set the speed control in idling position and allow the engine to idle for a few minutes to cool down. Do not leave the engine idling for too long periods. Do not leave the engine idling for too long periods. Long periods of idling, more than 10 minutes, can Long periods of idling, more than 10 minutes, can cause poor engine performance and, if there is a...
Page 116: Master Switch
Operation Master switch Before leaving the roller for the day, switch the master switch (1) to the disconnected position and remove the handle. Before switching off the master switch, wait for at Before switching off the master switch, wait for at least 30 seconds after the ignition lock has been least 30 seconds after the ignition lock has been switched off, in order to avoid the engine's...
Page 117: Long-Term Parking
Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months. Before re-commissioning the roller, the points marked with an asterisk * must be returned to the pre-storage state.
Page 118: Steering Cylinders, Hinges, Etc
Long-term parking Steering cylinders, hinges, etc. Grease the steering cylinder pistons with conservation grease. Grease the hinges on the doors to the engine compartment and the cab. Engine coolant Check that the coolant mix are within recommended levels and have a freezing temperature lower than expected lowest temperature during the storage period.
Page 119: Miscellaneous
Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Activate the parking brake. Front frame shall be in line with the rear frame.
Page 120: Lifting The Roller With Jack
Miscellaneous Lifting the roller with jack: The machine’s gross weight (4) is specified on the The machine’s gross weight (4) is specified on the machine plate (1). machine plate (1). Weight: refer to the machine plate on the The lifting device such as a jack (2), or The lifting device such as a jack (2), or roller equivalent, must be dimensioned according to the...
Page 121: Towing/Recovering
Miscellaneous Towing/Recovering The roller can be moved up to 300 meters (330 yards) using the instructions below. Short distance towing with the engine running Activate the parking brake, and temporarily stop Activate the parking brake, and temporarily stop the diesel engine. Chock the drums to prevent the the diesel engine.
Page 122: Short Distance Towing With The Diesel Engine Switched Off/Not Running
Miscellaneous Short distance towing with the diesel engine switched off/not running Chock the drums to prevent the roller from moving Chock the drums to prevent the roller from moving when the brakes are hydraulically disengaged. when the brakes are hydraulically disengaged. Open the left door to the engine compartment to access the propulsion pump.
Page 123: Towing The Roller
Miscellaneous To leave the bypass position, unscrew the adjusting screw (B) until it stops and then lock the valve again with the hex nut (A). Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle.
Page 124: Towing Eye
Miscellaneous Towing eye The roller may be fitted with an additional towing eye, which must not be used for retrieval (max. permitted pulling force 3000 kg (6 600 lb)). Be sure to follow local traffic rules. Fig. Towing eye Transport Tie-down and secure the machine according to the Cargo Securing Certificate for the specific machine if this is avaliable and applicable.
Page 125: Loading Cc2200 Vi-Cc3800 Vi And
Miscellaneous Loading CC2200 VI-CC3800 VI and CO2200 VI Securing vibratory roller CC2200 VI-CC3800 VI and CO2200 VI from Dynapac loaded on a trailer for transport on road and in the Baltic Sea/North Sea (Sea area A/B). (The instructions also apply to Combi machines) Roller loaded in forward direction...
Page 126 Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
Page 127: Operating Instructions - Summary
Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section int the Instruction Make sure that all instructions in the MAINTENANCE section int the Instruction manual are followed and that the steering hitch lock is unlocked.
Page 128 Operating instructions - Summary When transporting: - Refer to the relevant section in the Instruction Manual. When transporting: - Refer to the relevant section in the Instruction Manual. When recovering - Refer to the relevant section in the Instruction Manual. When recovering - Refer to the relevant section in the Instruction Manual.
Page 129: Preventive Maintenance
Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
Page 130 Preventive maintenance CALIFORNIA Proposition 65 Decal and location of decal shown in section Machine description. 4812165601.pdf 2024-03-04...
Page 131: Maintenance - Lubricants And Symbols
Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Always use high-quality lubricants and the Always use high-quality lubricants and the amounts recommended. Too much grease or amounts recommended. Too much grease or oil can cause overheating, oil can cause overheating, resulting in rapid wear.
Page 132: Maintenance - Lubricants And Symbols
Maintenance - Lubricants and symbols Fluid volumes Fluid volumes Drum Drum - Drum CC2300 VI - Drum CC2300 VI 6,4 liters 6,4 liters 6.9 qts 6.9 qts - Drum CC3300 VI - Drum CC3300 VI 9 liters 9 liters 9.5 qts 9.5 qts Hydraulic reservoir Hydraulic reservoir...
Page 133: Maintenance - Maintenance Schedule
Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 6, 7 22, 23 2, 3 2, 3 Fig. Service and maintenance points Engine oil Engine oil Coolant Coolant 17. Steering joint 17. Steering joint Oil filter Oil filter 10.
Page 134: General
Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil oils and fuel and when lubricating using oil or grease.
Page 135: Every 50 Hours Of Operation (Weekly)
Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to! Pos. in Pos. in Action Action Comment Comment Check that hoses and couplings are not leaking Check that hoses and couplings are not leaking Draining the fuel prefilter Draining the fuel prefilter...
Page 136: Every 500/1500
Maintenance - Maintenance schedule Every 500/1500..hours of operation (Every six months) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter Change the diesel engine oil and oil filter Refer to the engine manual Refer to the engine manual...
Page 137 Maintenance - Maintenance schedule Pos. Pos. Action Action Comment Comment in fig in fig Replace fuel filter Replace fuel filter Deutz Deutz Every 1000 h or once a year Every 1000 h or once a year Cummins Cummins Every 500 h or once every 6 Every 500 h or once every 6 months.
Page 138: Every 2000/4000
Maintenance - Maintenance schedule Every 2000/4000..hours of operation (Every two years) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter Change the diesel engine oil and oil filter Refer to the engine manual Refer to the engine manual...
Page 139 Maintenance - Maintenance schedule Pos. Pos. Action Action Comment Comment in fig in fig Steering hitch - Tightening Steering hitch - Tightening Replace the air cleaner filter in the cab Replace the air cleaner filter in the cab Overhaul the air conditioning Overhaul the air conditioning Optional Optional...
Page 140 Maintenance - Maintenance schedule 4812165601.pdf 2024-03-04...
Page 141: Maintenance - Every 10H
Maintenance - Every 10h Maintenance - Every 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 142: Coolant Level - Check
Maintenance - Every 10h Coolant level - Check Check that the coolant level is between the max. and min. marks (2). Top up with coolant if the level is too low. Do not open the cover on the expansion tank while Do not open the cover on the expansion tank while the engine is warm, as it may contain fluid and/or the engine is warm, as it may contain fluid and/or...
Page 143: Water Tank, Std - Filling
Maintenance - Every 10h Water tank, Std - Filling The filler cap is on the rear left side of the front frame. Unscrew the tank cap (1) and fill with clean Unscrew the tank cap (1) and fill with clean water.
Page 144: Sprinkler System/Drum Check
Maintenance - Every 10h Sprinkler system/Drum Check Start the sprinkler system and make sure that none of the nozzles (1) are clogged. If necessary, clean blocked nozzles and the coarse filter placed by the water pump (2). See next section. Figure.
Page 145: Sprinkler System/Drum Cleaning Of Sprinkler Nozzle
Maintenance - Every 10h Sprinkler system/Drum Cleaning of sprinkler nozzle Dismantle the blocked nozzle by hand. Blow the nozzle (1) and fine filter (3) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts later on. When working with compressed air, use the When working with compressed air, use the following protective equipment: following protective equipment:...
Page 146: Scrapers
Maintenance - Every 10h Asphalt remnants can accumulate on the scraper and affect the contact force. Clean when necessary. The scrapers must be retracted from the drum The scrapers must be retracted from the drum during transport driving. during transport driving. Figure.
Page 147: Maintenance - Every 50H
Maintenance - Every 50h Maintenance - Every 50h Every 50 hours of operation (Every week) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 148 Maintenance - Every 50h 4812165601.pdf 2024-03-04...
Page 149: Maintenance - Every 250H
Maintenance - Every 250h Maintenance - Every 250h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 150: Engine
Maintenance - Every 250h Fill with the requisite volume of engine oil. See technical specifications before starting the machine. Allow the engine to idle for a few minutes, and then switch off the engine. Check the dipstick to ensure that the engine oil level is correct.
Page 151: Hydraulic Fluid Cooler Checking - Cleaning
Maintenance - Every 250h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill (4) is removed. Make sure that the air flow through the cooler is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.
Page 152: Air Conditioning (Optional) - Inspection
Maintenance - Every 250h Air conditioning (Optional) - Inspection Inspect refrigerant hoses and connections and make sure that there are no signs of an oil film that can indicate a refrigerant leakage. The refrigerant contains tracing liquid, which makes it possible to detect leaks with the aid of a UV lamp.
Page 153: Maintenance - Every 500H
Maintenance - Every 500h Maintenance - Every 500h Every 500/1500..hours of operation (every six months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 154: Engine
Maintenance - Every 500h Fill with the requisite volume of engine oil. See technical specifications before starting the machine. Allow the engine to idle for a few minutes, and then switch off the engine. Check the dipstick to ensure that the engine oil level is correct.
Page 155 Maintenance - Every 500h Engine Replacing oil filter Deutz Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the service panel on the rear of the right engine compartment.
Page 156: The Engine Fuel Filter - Replacement/Cleaning
Maintenance - Every 500h The engine fuel filter - replacement/cleaning Cummins The fuel filter is placed on the left side of the engine compartment. Unscrew the bottom and drain off any water, and then replace the filter unit. Figure. Engine compartment, left side 1.
Page 157: Hydraulic Fluid Cooler Checking - Cleaning
Maintenance - Every 500h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill (4) is removed. Make sure that the air flow through the cooler is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.
Page 158: Air Cleaner
Maintenance - Every 500h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.
Page 159: Air Cleaner - Cleaning
Maintenance - Every 500h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.
Page 160: Drum - Oil Level Inspection - Filling
Maintenance - Every 500h Drum - oil level Inspection - filling Position the roller with the filler plug (1) at the highest point in its rotation. Wipe clean around the sight glass (2). Make sure that the oil level reaches half way in the sight glass.
Page 161: Seat Bearing - Lubrication
Maintenance - Every 500h Seat bearing - Lubrication Keep in mind that the chain is a vital Keep in mind that the chain is a vital part of the steering mechanism. part of the steering mechanism. Remove the covers (5) to access the lubrication nipple (1).
Page 162: Hydraulic Reservoir Cap - Check
Maintenance - Every 500h Hydraulic reservoir cap - Check Turn up the machine so that the tank cap is accessible from the left side of the machine. Unscrew and make sure that the reservoir cap is not clogged. Air must have unobstructed passage through the cap in both directions.
Page 163: Maintenance - Every 1000H
Maintenance - Every 1000h Maintenance - Every 1000h Every 1000/3000..hours of operation (yearly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 164: Engine
Maintenance - Every 1000h Fill with the requisite volume of engine oil. See technical specifications before starting the machine. Allow the engine to idle for a few minutes, and then switch off the engine. Check the dipstick to ensure that the engine oil level is correct.
Page 165 Maintenance - Every 1000h Engine Replacing oil filter Deutz Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the service panel on the rear of the right engine compartment.
Page 166: The Engine Fuel Filter - Replacement/Cleaning
Maintenance - Every 1000h The engine fuel filter - replacement/cleaning Cummins The fuel filter is placed on the left side of the engine compartment. Unscrew the bottom and drain off any water, and then replace the filter unit. Figure. Engine compartment, left side 1.
Page 167 Maintenance - Every 1000h The engine fuel filter - replacement/cleaning Deutz The fuel filter is placed on the left side of the engine compartment. Unscrew the bottom and drain off any water, and then replace the filter unit. Replace the fuel filter, located on the right side of the engine compartment via the rear service panel.
Page 168: Hydraulic Fluid Cooler Checking - Cleaning
Maintenance - Every 1000h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill (4) is removed. Make sure that the air flow through the cooler is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.
Page 169: Air Cleaner
Maintenance - Every 1000h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.
Page 170: Air Cleaner - Cleaning
Maintenance - Every 1000h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.
Page 171: Hydraulic Filter Change
Maintenance - Every 1000h Hydraulic filter Change Filter is accessible from the left side of the machine, in the engine compartment. (1) Hydraulic fluid filter (Main filter) Remove the hydraulic oil filter (1) and deliver to Remove the hydraulic oil filter (1) and deliver to environmentally correct handling.
Page 172: Drum - Changing The Oil
Maintenance - Every 1000h Check the hydraulic fluid level in the sight glass (3) and top off as required. See under the heading 'Every 10 hours of operation' for more information. Start the engine and check that the filter does not leak. Fig.
Page 173: Rubber Elements And Attachment Screws Check
Maintenance - Every 1000h Rubber elements and attachment screws Check Check all rubber elements (1). Replace all elements if 25% or more than 25% of the number on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in).
Page 174: Hydraulic Reservoir Cap - Check
Maintenance - Every 1000h Hydraulic reservoir cap - Check Turn up the machine so that the tank cap is accessible from the left side of the machine. Unscrew and make sure that the reservoir cap is not clogged. Air must have unobstructed passage through the cap in both directions.
Page 175: Pivot Bearing (Optional) - Lubrication
Maintenance - Every 1000h Pivot bearing (Optional) - Lubrication Grease each nipple (1) with five strokes of a hand-operated grease gun. Use grease as specified in the lubricant specification. Fig. Rear drum, left side 1. Grease nipples, 4 off Air conditioning (Optional) Fresh air filter - Change Use a step ladder to reach the filter (1).
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Page 177: Maintenance - Every 2000H
Maintenance - Every 2000h Maintenance - Every 2000h Every 2000/4000..hours of operation (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 178: Engine
Maintenance - Every 2000h Fill with the requisite volume of engine oil. See technical specifications before starting the machine. Allow the engine to idle for a few minutes, and then switch off the engine. Check the dipstick to ensure that the engine oil level is correct.
Page 179 Maintenance - Every 2000h Engine Replacing oil filter Deutz Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the service panel on the rear of the right engine compartment.
Page 180: The Engine Fuel Filter - Replacement/Cleaning
Maintenance - Every 2000h The engine fuel filter - replacement/cleaning Cummins The fuel filter is placed on the left side of the engine compartment. Unscrew the bottom and drain off any water, and then replace the filter unit. Figure. Engine compartment, left side 1.
Page 181 Maintenance - Every 2000h The engine fuel filter - replacement/cleaning Deutz The fuel filter is placed on the left side of the engine compartment. Unscrew the bottom and drain off any water, and then replace the filter unit. Replace the fuel filter, located on the right side of the engine compartment via the rear service panel.
Page 182: Hydraulic Fluid Cooler Checking - Cleaning
Maintenance - Every 2000h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill (4) is removed. Make sure that the air flow through the cooler is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.
Page 183: Air Cleaner
Maintenance - Every 2000h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.
Page 184: Air Cleaner - Cleaning
Maintenance - Every 2000h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.
Page 185: Hydraulic Filter Change
Maintenance - Every 2000h Hydraulic filter Change Filter is accessible from the left side of the machine, in the engine compartment. (1) Hydraulic fluid filter (Main filter) Remove the hydraulic oil filter (1) and deliver to Remove the hydraulic oil filter (1) and deliver to environmentally correct handling.
Page 186: Drum - Changing The Oil
Maintenance - Every 2000h Check the hydraulic fluid level in the sight glass (3) and top off as required. See under the heading 'Every 10 hours of operation' for more information. Start the engine and check that the filter does not leak. Fig.
Page 187: Rubber Elements And Attachment Screws Check
Maintenance - Every 2000h Rubber elements and attachment screws Check Check all rubber elements (1). Replace all elements if 25% or more than 25% of the number on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in).
Page 188: Pivot Bearing (Optional) - Lubrication
Maintenance - Every 2000h Pivot bearing (Optional) - Lubrication Grease each nipple (1) with five strokes of a hand-operated grease gun. Use grease as specified in the lubricant specification. Fig. Rear drum, left side 1. Grease nipples, 4 off Hydraulic reservoir cap - Check Turn up the machine so that the tank cap is accessible from the left side of the machine.
Page 189: Hydraulic Reservoir Fluid Change
Maintenance - Every 2000h Hydraulic reservoir Fluid change Take care when draining the hydraulic fluid. Use Take care when draining the hydraulic fluid. Use the following protective equipment: the following protective equipment: Protective gloves Protective gloves Eye protection Eye protection Open left engine compartment.
Page 190: Fuel Tank - Cleaning
Maintenance - Every 2000h Fuel tank - Cleaning It is easiest to clean the tank when it is almost empty. Drain the tank with a suitable pump, e.g. an oil drain pump, to bring up any bottom sediment. Collect the fuel and sediment in a container and Collect the fuel and sediment in a container and deliver to environmentally correct handling.
Page 191: Water Tank - Cleaning
Maintenance - Every 2000h Water tank - Cleaning Clean the tank/tanks with water and a suitable detergent for plastic surfaces. Close the flow valve (3), fill with water and check for leaks. The water tanks are made of plastic The water tanks are made of plastic (polyethylene) and are recyclable.
Page 192: Steering Hitch - Tightening
Maintenance - Every 2000h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated.
Page 193: Drying Filter - Check
Maintenance - Every 2000h Drying filter - Check The compressor will be damaged if the unit is run The compressor will be damaged if the unit is run with too little refrigerant. with too little refrigerant. Do not disconnect or undo the hose couplings. Do not disconnect or undo the hose couplings.
Page 194: Automatic Climate Control (Optional) - Overhaul
Maintenance - Every 2000h Automatic Climate Control (Optional) - Overhaul Regular inspection and maintenance are necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from underneath. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.
Page 195 Maintenance - Every 2000h Compressor Replacing V-belt Deutz The V-belt (1) can be accessed via the right engine compartment door, after removal of the belt guard. Remove the V-belt (1) and replace with a new one. Refit the belt guard after the replacement has been completed.
Page 196 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

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