Fayat Group DYNAPAC CC234HF Instruction Manual

Engine cummins qsb 3.3 iiia/t3, deutz tcd 3.6 l04 iiib/t4i, iiib/t4i, iiib/t4f iiib/t4f deutz tcd 3.6 l04 stage v

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Instruction manual

Operating & Maintenance

4812159801_F.pdf

Vibratory roller

CC234HF/334HF

CC2300/3300

Cummins QSB 3.3 (IIIA/T3)

Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)

Deutz TCD 3.6 L04 (stage V)

Serial number

10000313xxA009396 -

10000317xxA009737 -

10000338xxA011354 - 25704

10000342xxA010413 - 25245

10000425xxA......... -

10000429xxA033323 -

10000458xxA025047 -

10000462xxA031138 -

Translation of original instruction

Reservation for changes

Printed in Sweden

Engine

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Summary of Contents for Fayat Group DYNAPAC CC234HF

Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812159801_F.pdf 4812159801_F.pdf Vibratory roller Vibratory roller CC234HF/334HF CC234HF/334HF CC2300/3300 CC2300/3300 Engine Engine Cummins QSB 3.3 (IIIA/T3) Cummins QSB 3.3 (IIIA/T3) Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f) Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f) Deutz TCD 3.6 L04 (stage V) Deutz TCD 3.6 L04 (stage V) Serial number...
Page 3 Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Signal symbols and meaning ..............1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
Page 4 Slopes ....................... 17 Dimensions, side view................18 Dimensions, top view ................19 Weights and volumes................20 Working capacity..................20 General ..................... 21 -emission.................... 22 Hydraulic system..................22 Air Conditioning / Automatic Climate Control (ACC) (Optional) ....23 Technical data, Chip Spreader (Optional)..........23 Tightening torque ..................
Page 5 Safety decals..................... 31 Info decals....................35 Instruments/Controls ....................36 Control panel and controls ................ 36 Function descriptions ................37 Forward & Reverse lever ................41 Function descriptions ................41 Forward & Reverse lever ................42 Function descriptions ................42 Display explanations ................. 42 Machine alarm...................
Page 6 Power in engine compartment/battery compartment ........ 59 Main fuse panel (Cummins) ..............59 Fuse box at master switch (Deutz)............60 Fuses in cab....................61 Operation ..........................63 Before starting ......................63 Master switch - Switching on..............63 Control panel, adjustments ............... 63 Operator's seat - Adjustment..............
Page 7 Vibration ........................82 Manual/Automatic vibration............... 82 Manual vibration - Switching on ..............83 Amplitude/frequency - Changeover............83 Braking ........................83 Normal braking..................83 Emergency braking ................... 84 Switching off....................84 Parking ........................85 Chocking the drums .................. 85 Master switch .................... 85 Long-term parking........................
Page 8 Trailer eye ....................94 Transport ......................... 94 Loading CC224-624, CC2200-6200, CO2200 .......... 95 Operating instructions - Summary ..................97 Preventive maintenance ......................99 Acceptance and delivery inspection............99 Warranty....................99 Maintenance - Lubricants and symbols ................101 Maintenance symbols ................102 Maintenance - Maintenance schedule .................
Page 9 Emergency watering (Accessory) - Extra pump in pump system.... 114 Scrapers, spring-action Check ...................... 114 Scrapers Setting - Adjustment................115 Maintenance - 50h ....................... 117 Fuel filter - Draining................. 117 Drum gearbox - Checking the oil level ............ 118 Maintenance measures - 250 h ................... 119 Diesel engine Oil change ....................
Page 10 Backup filter - Change................126 Air cleaner - Cleaning....................127 Drum - oil level Inspection - filling ..................128 Hydraulic reservoir cap - Check .............. 128 Rubber elements and attachment screws Check ...................... 129 Seat bearing - Lubrication ............... 129 Pivot bearing (Optional) - Lubrication............
Page 11 Drum gearbox - Oil change ..............139 Rubber elements and attachment screws Check ...................... 140 Seat bearing - Lubrication ............... 140 Pivot bearing (Optional) - Lubrication............141 Fresh air filter - Replacing ............... 141 Air conditioning (Optional) - Overhaul ....................142 Air conditioning (Optional) Drying filter - Inspection ................
Page 12 Seat bearing - Lubrication ............... 152 Hydraulic reservoir cap - Check .............. 152 Hydraulic reservoir Fluid change.................... 153 Fuel tank - Cleaning....................153 Watering system - Draining....................154 Water tank - Cleaning ................154 Steering joint - Check................155 Pivot bearing (Optional) - Lubrication............155 Fresh air filter - Replacing ...............
Page 13 Introduction Introduction The machine Dynapac CC234HF/334HF, CC2300/3300 is a self-propelled vibratory tandem roller in 8/9 metric tonnes class featuring 1500/1730 mm (59/68 in) wide split drums. The machine is equipped with drive, brakes, vibration and timer for water sprinkler on both drums.
Page 14 Introduction We recommend that the operator reads the We recommend that the operator reads the safety instructions in this manual carefully. safety instructions in this manual carefully. Always follow the safety instructions. Ensure Always follow the safety instructions. Ensure that this manual is always easily accessible. that this manual is always easily accessible.
Page 15 Introduction Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected. Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself. If faults or suspected damage are detected on the roller, contact the responsible supervisor for any action.
Page 16 Introduction 4812159801_F.pdf 2022-05-25...
Page 17 Safety - General instructions Safety - General instructions (Also read the safety manual) • • The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
Page 18 Safety - General instructions • • Hearing protection is recommended if the noise level exceeds 80 dB(A). The Hearing protection is recommended if the noise level exceeds 80 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.
Page 19 Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the risk zone, i.e. a distance of at least 7 m (23 the risk zone, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.
Page 20 Safety - when operating Work driving To exit the cab in an emergency, release the To exit the cab in an emergency, release the hammer on the rear right post and break the rear hammer on the rear right post and break the rear window.
Page 21 Safety (Optional) Safety (Optional) Air conditioning The system contains pressurized refrigerant. It is The system contains pressurized refrigerant. It is forbidden to release refrigerants into the forbidden to release refrigerants into the atmosphere. atmosphere. Work on the refrigerant circuit is only to be carried Work on the refrigerant circuit is only to be carried out by authorized companies.
Page 22 Safety (Optional) Working lights - Xenon Warning, high voltage! Warning, high voltage! The working lights of the Xenon type have a secondary high-voltage source. Work on the lighting should only be conducted by an authorized electrician and with the primary voltage disconnected.
Page 23 Safety (Optional) Chip spreader The machine must not be transported with chip in The machine must not be transported with chip in the chip spreader. The weight for the chip the chip spreader. The weight for the chip spreader is noted on the sign plate of the unit. This spreader is noted on the sign plate of the unit.
Page 24 Safety (Optional) 4812159801_F.pdf 2022-05-25...
Page 25 Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).
Page 26 Special instructions High pressure cleaning Do not spray directly onto electrical components. Do not use high pressure cleaning for Do not use high pressure cleaning for dashboard/display. dashboard/display. The Electrical Drive Control and the computer The Electrical Drive Control and the computer box may not be washed with high pressure box may not be washed with high pressure cleaning and not at all with water.
Page 27 Special instructions When fitting batteries, always connect the When fitting batteries, always connect the positive cable first. positive cable first. Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way.
Page 28 Special instructions 4812159801_F.pdf 2022-05-25...
Page 29 Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.
Page 30 Technical specifications Dimensions, side view Dimensions Dimensions Wheel base Wheel base 3340 3340 Diameter, drum Diameter, drum 1150 1150 Height, with ROPS/cab Height, with ROPS/cab 2990 2990 Height, without ROPS/cab Height, without ROPS/cab 2275 2275 Ground clearance Ground clearance Length, standard variant Length, standard variant 4490 4490...
Page 31 Technical specifications Dimensions, top view Dimensions Dimensions Machine width, standard Machine width, standard CC234HF, CC2300 CC234HF, CC2300 1620 1620 CC334HF, CC3300 CC334HF, CC3300 1870 1870 Machine width, asymmetrical Machine width, asymmetrical 2145 2145 84.5 84.5 Turning radius, outer Turning radius, outer CC234HF, CC2300 CC234HF, CC2300 6570 / 5190*...
Page 32 Technical specifications Weights and volumes Weights Weights Service weight Service weight without ROPS without ROPS ROPS ROPS (EN500) (EN500) CC234HF, CC2300 STD CC234HF, CC2300 STD (kg) (kg) 7 800 7 800 8 000 8 000 8 200 8 200 (lbs) (lbs) 17 200 17 200...
Page 33 Technical specifications Centrifugal force Centrifugal force High High High amplitude High amplitude Low amplitude Low amplitude Low amplitude Low amplitude amplitude amplitude (CE-2006) (CE-2006) (CE-2006) (CE-2006) CC234HF, CC2300 CC234HF, CC2300 51 (kN) 51 (kN) 16 200 16 200 16 200 16 200 13 500 13 500...
Page 34 Technical specifications -emission -emissions measured according to applicable test cycle in Regulation (EU) 2016/1628. Manufacturer/Model Manufacturer/Model Test-cycle Test-cycle -emission -emission (g/kWh) (g/kWh) Deutz TCD 3.6 L04 Deutz TCD 3.6 L04 Stage V Stage V NRTC NRTC 838,6 838,6 NRTC: Non-road transient test cycles. NRTC: Non-road transient test cycles.
Page 35 Technical specifications Air Conditioning / Automatic Climate Control (ACC) (Optional) The system described in this manual is an AC/ACC type (Automatic Climate Control). ACC is a system that maintains the set temperature in the cab, provided windows and doors are kept closed. The system contains fluorinated greenhouse gases.
Page 36 Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...
Page 37 Machine description Machine description Diesel engine The machine is equipped with a completely electronically controlled water-cooled four-cylinder, turbocharged (WGT) diesel engine with direct injection (HPCR) and intercooler. WGT - Waste Gate Turbo HPCR - High Pressure Common Rail fuel injection (IIIB/T4i/T4f) The engine is also equipped with cooled exhaust gas recirculation (ceGR) and a diesel oxidation catalysator...
Page 38 Machine description hydraulic pump supplies all motors with hydraulic oil. The speed of the machine is proportional to the angle of the control lever (the deflection of the forward/reverse lever regulates the speed). A speed selector is available as option. Brake system The brake system comprises a service brake, secondary brake and parking brake.
Page 39 Machine description rear cab window, which can be broken with the emergency hammer located in the cab. ROPS ROPS is the abbreviation for "Roll Over Protective Structure". The cab is approved as a protective cab in accordance with the ROPS standard. If any part of the cab's or the ROPS structure's protective construction displays plastic deformation or cracks, the cab or the ROPS structure must be...
Page 40 Machine description Product identification number on the frame The machine PIN (Product Identification Number) (1) is punched on the right edge of the front frame. Fig. PIN Front frame Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint.
Page 41 Machine description Engine plates The engine type plates (1) are affixed to the top and on the right side of the engine. The plates specify the type of engine, serial number and the engine specification. Please specify the engine serial number when ordering spares.
Page 42 Machine description Decals Location - decals Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 12. Master switch 12. Master switch 4700904835 4700904835 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 13. Coolant 13. Coolant 4700388449 4700388449 components components...
Page 43 Machine description Location - decals, chip spreader (Optional) Fig. Location, decals and signs Warning, Rotating components Warning, Rotating components 4811000080 4811000080 Location - decals, CALIFORNIA Proposition 65 Warning, CALIFORNIA Warning, CALIFORNIA 4812129673 4812129673 Proposition 65 Proposition 65 Fig. Location Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible.
Page 44 Machine description 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone. (Two crush zones on machines fitted with pivotal steering) 4700903423 Warning - Rotating engine components. Keep your hands at a safe distance. 4700903424 Warning - Hot surfaces in the engine compartment. Keep your hands at a safe distance.
Page 45 Machine description 4700908229 Warning - Risk of crushing The articulation must be locked when lifting. Read the instruction manual. 4812125363 Warning - Locking The articulation must be locked during transport and lifting, but be open during operation. Read the instruction manual. 4700791642 Warning - Starting gas Starting gas is not to be used.
Page 46 Machine description 4812129673 Warning CALIFORNIA - Proposition 65 4812159801_F.pdf 2022-05-25...
Page 47 Machine description Info decals Manual compartment Manual compartment Battery voltage Battery voltage Master switch Master switch Coolant Coolant Water Water Hydraulic fluid level Hydraulic fluid level Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Diesel fuel Diesel fuel Bio-hydraulic fluid PANOLIN Bio-hydraulic fluid PANOLIN Fuel with low sulphur content...
Page 48 Machine description Instruments/Controls Control panel and controls 28/30/35 29/31 Fig. Control panel Ignition switch Ignition switch Vibration rear drum Vibration rear drum Parking brake Parking brake Forward & Reverse lever Forward & Reverse lever Work mode (Off-set and Work mode (Off-set and Hazard lights Hazard lights vibration permitted plus soft...
Page 49 Machine description Functions Functions Direction indicators Direction indicators Driving lights Driving lights Full/Dipped beam Full/Dipped beam Parking lights Parking lights Horn Horn Figure. Steering column switch (optional) Function descriptions Designation Designation Symbol Symbol Function Function Ignition key Ignition key The electric circuit is broken. The electric circuit is broken.
Page 50 Machine description Designation Designation Symbol Symbol Function Function Vibration, front drum Vibration, front drum Activation of vibration on front drum. Activation of vibration on front drum. If Working mode (14) is not activated, there will be no vibration If Working mode (14) is not activated, there will be no vibration on the drum.
Page 51 Machine description Designation Designation Symbol Symbol Function Function Rpm switch, diesel engine Rpm switch, diesel engine Three-position switch for idling (LO), intermediate speed (MID) Three-position switch for idling (LO), intermediate speed (MID) and working speed (HI). and working speed (HI). NOTE: The lever must be in neutral (LO) when starting the NOTE: The lever must be in neutral (LO) when starting the machine.
Page 52 Machine description Designation Designation Symbol Symbol Function Function Position 3: Used for maximum transport speed or for high Position 3: Used for maximum transport speed or for high speed during smooth rolling without vibration speed during smooth rolling without vibration Edge press/cutter, UP/DOWN Edge press/cutter, UP/DOWN The edge cutter can be moved up and down when the...
Page 53 Machine description Forward & Reverse lever Vibration on/off Vibration on/off Edge cutter, Up Edge cutter, Up Panic sprinkler (ON as long as Panic sprinkler (ON as long as Edge cutter, Down Edge cutter, Down button depressed) button depressed) Offset left Offset left Offset right Offset right...
Page 54 Machine description Forward & Reverse lever Vibration on/off Vibration on/off Edge cutter, Up Edge cutter, Up Panic sprinkler (ON as long as Panic sprinkler (ON as long as Edge cutter, Down Edge cutter, Down button depressed) button depressed) Offset left Offset left Offset right Offset right...
Page 55 Machine description A status screen provides information on the fuel level, water level in the sprinkler tank, machine hours and voltage level. Fuel and water levels are specified in per cent (%). This screen is active until the Diesel engine is started or an active screen choice is made via the function buttons below the display.
Page 56 Machine description Scroll/Selection buttons to choose Scroll/Selection buttons to choose between available functions. between available functions. Alarm log button to display engine and Alarm log button to display engine and machine alarms. machine alarms. Settings/Button select menu, which opens Settings/Button select menu, which opens the main menu.
Page 57 Machine description When a machine alarm is activated the alarm is shown on the display, plus a warning text that describes the alarm. The alarm message shown is acknowledged by pressing the "OK" button on the display. Machine alarm Symbol Symbol Designation Designation...
Page 58 Machine description Alarms received are saved/logged and can be seen by selecting Display alarms. Selection of Display alarms. "ENGINE ALARM" Saved/Logged engine alarms. "MACHINE ALARM" Saved/Logged machine alarms. These alarms come from the other systems on the machine. A screen for Compaction meter Evib (DCM Evib) (Optional), Asphalt temperature (Optional) and Impactometer value can also be shown in the display when installed on the machine.
Page 59 Machine description Setting of max and min values by plus or minus on the display screen, for Evib1 and 2 only the minimum value can be set. Value adjustment Choice of setting Impactometer (impacts per meter) The Impactometer shows how many impacts per meter the drum performs during vibration, the set minimum value is shown by a shaded left and right field on the meter image.
Page 60 Machine description Evib compaction meter (DCM Evib) (Optional) Compaction meter measures compaction value Evib i MN / m2 Evib acceleration sensor on the front drum. Min and max values of the Evib value (Evib 1 or Evib 2) on the relevant compaction meter can be adjusted by the plus and minus buttons on the display screen.
Page 61 Machine description "USER SETTINGS" Users can change the light settings, choose between the Metric or Imperial system, and set warning sounds On/Off. Adjustment of the light and contrast settings on the display, including brightness of the panel light. 2022-05-25 4812159801_F.pdf...
Page 62 Machine description "MACHINE SETTINGS" The selection "Sprinkler Pump: 1 & 2" is in machine settings. If the machine is fitted with double sprinkler pumps (Option) this is the menu in which the selection is made for which of the sprinkler pumps are to be activated to water the drum(s).
Page 63 Machine description "SERVICE MENU" The service menu is also accessible via the main menu for adjustments. "ADJUSTMENTS" "TESTMODES" - Installation personnel only, requires pin code. 2022-05-25 4812159801_F.pdf...
Page 64 Machine description "CALIBRATION" - service personnel only, requires password. "EDC Calibration" used to calibrate the joystick and speed potentiometer. "TX Program" only used to change software in the display and requires special equipment and know-how. "EDC CALIBRATION" To calibrate, move the joystick fully forward (F) and press in both black buttons on the top of the joystick.
Page 65 Machine description Operator help when starting When trying to start the machine without having set one, two or three of the conditions required to start machine, the missing conditions are shown in the display. The missing conditions must be set before it is possible to start the machine.
Page 66 Machine description Instruments and controls, cab Radio/CD Fig. Cab roof, front Fig. Right rear cab post 4812159801_F.pdf 2022-05-25...
Page 67 Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Heater control Heater control Turn to the right to increase heating. Turn to the right to increase heating. Turn to the left to reduce heating. Turn to the left to reduce heating.
Page 68 Machine description Using the cab controls. Defroster To quickly remove ice or mist, make sure that only the front and rear air nozzles are open. Turn the heater and fan dial (1 and 2) to max. Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.
Page 69 Machine description Electrical system (version 1) The machine's main switchbox (1) is located on the rear of the operator platform. There is a plastic cover over the distribution box and fuses. On the plastic cover there is a 24V socket. Fig.
Page 70 Machine description Electrical system (version 2) The machine's main switchbox (1) is located on the rear of the operator platform. There is a plastic cover over the distribution box and fuses. On the plastic cover there is a 24V socket and a 12V socket (optional).
Page 71 Machine description Power in engine compartment/battery compartment The fuses in the engine compartment are located alongside the master switch. The roller is equipped with 24 V electrical system and an AC alternator. Connect the correct polarities (ground) to the Connect the correct polarities (ground) to the battery.
Page 72 Machine description Main fuse panel (Deutz) The main fuse panel is located behind the left engine compartment door. Fig. Main fuse panel 1. Master switch 2. Preheating relay (100A) 3. Starter relay 4. Power socket 24V 5. Fuse box (F4) Fuse box at master switch (Deutz) The figure shows the position of the fuses.
Page 73 Machine description Fuses in cab The electrical system in the cab has a separate fuse box located on the front right side of the cab roof. The figure shows fuse amperage and function. Fig. Cab roof fuse box (F7) All fuses are flat pin fuses. 1.
Page 74 Machine description 4812159801_F.pdf 2022-05-25...
Page 75 Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The master switch is located in the engine compartment. Turn the key (1) to the on position. The entire roller is now supplied with power. If the main battery/master switch is covered, the If the main battery/master switch is covered, the engine hood must be unlocked during operation,...
Page 76 Operation Operator's seat - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows. - Length adjustment (1) - Weight adjustment (2) Fig. Operator's seat - Back support angle (3) 1.
Page 77 Operation Belt reminder The machine can be equipped with seat belt with belt reminder. Unless the seat belt is used, a warning image appear in the display and a warning buzzer sounds to alert the driver to use the seat belt. Parking brake Ensure that the parking brake (1) is definitely Ensure that the parking brake (1) is definitely...
Page 78 Operation Display - Control Sit down for all operations. Turn the ignition key (1) to position I, the start screen will be shown in display. Fig. Control panel 1. Ignition key 2. Status screen Check that the voltmeter (6) shows at least 24 volts and the levels for fuel (3) and water (4) indicates a percentage value.
Page 79 Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 7 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake is activated. If the parking brake is activated, the diesel engine will not stop if the forward/reverse lever is moved out of neutral.
Page 80 Operation Operator position If a ROPS (Roll Over Protective Structure) or a cab is fitted to the roller, always wear the seat belt (1) provided and wear a protective helmet. Replace the seat belt (1) if it shows signs of Replace the seat belt (1) if it shows signs of wear or has been subjected to high levels of wear or has been subjected to high levels of...
Page 81 Operation Starting Starting the engine Make sure that the emergency stop is OFF and the parking brake ON. Set the forward/reverse lever (1) in neutral position, and set the speed selector (2) in the idling position (LO) or (ECO) if that option is installed on the machine. The diesel engine cannot be started in any other position of the controls.
Page 82 Operation When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal that braking distances can be longer than normal until the machine reaches the working temperature.
Page 83 Operation Alarm descriptions Symbol Symbol Designation Designation Function Function Warning lamp, hydraulic filter Warning lamp, hydraulic filter If the lamp comes on while the engine is running at full If the lamp comes on while the engine is running at full speed, the hydraulic filter must be changed.
Page 84 Operation When compacting asphalt, remember to turn on the sprinkler system (4) or (5). Make sure that the area in front of and behind the Make sure that the area in front of and behind the roller is clear. roller is clear. Release the parking brake (2).
Page 85 Operation The machine's gear position is shown in the center of the speedometer; select the gear/speed for the task. The machine does not need to be stopped to change gear position. Max. speed Max. speed = Position 1 = Position 1 6 km/h 6 km/h 3.8 mph...
Page 86 Operation Pivotal steering (Optional) The machine must be in the operating position to activate the pivotal steering. Use the two front buttons (1) on the forward/reverse lever to operate the pivotal steering. To reset the rear drum to neutral, adjust the buttons (1) until the display (2) shows that the machine has aligned the drums.
Page 87 Operation Burnout of DPF-filter (Regeneration) - (stage V) The machine is equipped with a diesel particle filter (DPF filter), and the engine performs an automatic burnout of soot and ash if necessary. The burnout is performed after 6-10 hours of operation, depending on the operating mode.
Page 88 Operation Display symbol Display symbol Sound Sound Soot Soot Comment Comment "Yellow "Yellow level level warning" warning" Beep Beep >=100% >=100% Normal burnout is taking place; if possible do Normal burnout is taking place; if possible do Flashes for a Flashes for a not turn off the machine until burnout is not turn off the machine until burnout is...
Page 89 Operation Edge cutting (Optional) The machine must be running to activate the edge cutter/compactor. When the machine is in the operating position and the switch (1) is pressed at the bottom, the edge cutter/compactor is lowered to the asphalt surface by means of a hydraulic cylinder.
Page 90 Operation Chip spreader (optional) Chip spreading is started with the switch (1) on the control panel. The control has three positions (A, B, C): • A (upper position) = Manual, chip spreader starts directly. • B (middle) = Off, chip spreader is switched off •...
Page 91 Operation Washing the spreader When corrosive material has been used the spreader must be flushed clean with water. This should also be done when the spreader is not to be used for a long period. Adjusting the chain 1 Loosen the four bolts for the bearing housing and turn it to the correct position, where the chain has a clearance of approx.
Page 92 Operation Changing the brush drum. Release the protective cover. Remove the chain. Remove the chain wheel on the outfeed drum and mixer shaft. Release the screws and pull off the chain wheel. Release the eight screws holding the outfeed drum. Lift off the drum and bearing.
Page 93 Operation Preparations before dismantling/assembly. The machine should be standing on a level surface with the engine switched off and the brakes on. Make sure that the container is empty and does not contain any extra material before dismantling. Attach the lifting devices in the eyes on both sides of the container.
Page 94 Operation Always place a parked container in a safe place Always place a parked container in a safe place away from traffic and marked with reflectors so away from traffic and marked with reflectors so that it can also be seen at night. that it can also be seen at night.
Page 95 Operation Manual vibration - Switching on Never activate vibration when the roller is Never activate vibration when the roller is stationary. This can damage both the surface and stationary. This can damage both the surface and the machine. the machine. Engage and disengage vibration using the switch (1) on the front of the forward/reverse lever.
Page 96 Operation If the forward/reverse lever is moved quickly (forwards or backwards) toward/past neutral, the system switches to a rapid braking Mode and the machine stops. Activate normal driving Mode again by moving the forward/reverse lever back to neutral. Emergency braking Braking is normally activated using the forward/reverse lever.
Page 97 Operation Parking Chocking the drums Never disembark from the machine when the Never disembark from the machine when the diesel engine is running, unless the parking brake diesel engine is running, unless the parking brake is activated. is activated. Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.
Page 98 Operation 4812159801_F.pdf 2022-05-25...
Page 99 Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.
Page 100 Long-term parking Hoods, tarpaulin * Lower the instrument cover over the instrument panel. * Cover the entire roller with a tarpaulin. A gap must be left between the tarpaulin and the ground. * If possible, store the roller indoors and ideally in a building where the temperature is constant.
Page 101 Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Push in the emergency/parking brake knob. Pull out the lowermost locking pin (1), which has a a wire attached.
Page 102 Miscellaneous Weight: refer to the hoisting plate on the roller Lifting the roller The machine’s gross weight is specified on the The machine’s gross weight is specified on the hoisting plate (1). Refer also to the Technical hoisting plate (1). Refer also to the Technical specifications.
Page 103 Miscellaneous Unlocking the articulation Remember to unlock the articulation before Remember to unlock the articulation before operating. operating. Pull out the lowermost locking pin (1), which has a a wire attached. Pull up the locking dowel (2) which also has a wire attached. Fold the locking arm (3) back and secure it in the locking lug (4) with the locking dowel (2).
Page 104 Miscellaneous Short distance towing with the engine running Activate the parking brake, and temporarily stop Activate the parking brake, and temporarily stop the diesel engine. Chock the drums to prevent the the diesel engine. Chock the drums to prevent the roller from moving roller from moving Open the left door to the engine compartment to...
Page 105 Miscellaneous Short distance towing when the engine is inoperative. Chock the drums to prevent the roller from moving Chock the drums to prevent the roller from moving when the brakes are hydraulically disengaged. when the brakes are hydraulically disengaged. Open both towing valves as described earlier. The brake disengagement pump is located behind the left door of the engine compartment.
Page 106 Miscellaneous Trailer eye The roller can be fitted with a trailer eye. The trailer eye is not designed to be used for towing/recovering. It is designed for trailers and other towed objects weighing no more than 2 600 kg (5 750 lbs).
Page 107 Miscellaneous Loading CC224-624, CC2200-6200, CO2200 Securing vibratory roller CC224-624, CC2200-6200, CO2200 from Dynapac for transport. (The instructions also apply to Combi machines) Roller loaded in forward direction Direct of travel Lashing 2 to be moved to a rear lashing point if side beam on the trailer is missing. Lashing 2 to be moved to a rear lashing point if side beam on the trailer is missing.
Page 108 Operating instructions - Summary Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
Page 109 Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed and the Make sure that all instructions in the MAINTENANCE section are followed and the steering hitch lock is unlocked.
Page 110 Operating instructions - Summary 21. When recovering - Refer to the relevant section in the Instruction Manual. 21. When recovering - Refer to the relevant section in the Instruction Manual. 4812159801_F.pdf 2022-05-25...
Page 111 Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
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Page 113 Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Fluid volumes Fluid volumes Drum Drum - Drum CC234, CC2300 - Drum CC234, CC2300 6,4 liters 6,4 liters 6.9 qts 6.9 qts - Drum CC334, CC3300 - Drum CC334, CC3300 9 liters 9 liters 9.5 qts...
Page 114 Maintenance - Lubricants and symbols DRUM OIL DRUM OIL Air temperature -15°C - +40°C Air temperature -15°C - +40°C Dynapac Drum Oil 1000 P/N 4812161887 (5 liters), Dynapac Drum Oil 1000 P/N 4812161887 (5 liters), (5°F-104°F) (5°F-104°F) P/N 4812161888 (20 liters) P/N 4812161888 (20 liters) GREASE GREASE...
Page 115 Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 6, 7 Fig. Service and maintenance points Engine oil Engine oil Coolant Coolant 17. Steering joint 17. Steering joint Oil filter Oil filter 10. Air cleaner 10. Air cleaner 18.
Page 116 Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.
Page 117 Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Check the oil level in the drum gear boxes Check the oil level in the drum gear boxes Draining the fuel prefilter Draining the fuel prefilter...
Page 118 Maintenance - Maintenance schedule Every 500/1500 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter **, *** Change the diesel engine oil and oil filter **, *** See the engine's instruction See the engine's instruction...
Page 119 Maintenance - Maintenance schedule Every 1000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter **,*** Change the diesel engine oil and oil filter **,*** Refer to the engine manual Refer to the engine manual...
Page 120 Maintenance - Maintenance schedule Every 2000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter **,*** Change the diesel engine oil and oil filter **,*** Refer to the engine manual Refer to the engine manual...
Page 121 Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 122 Maintenance, 10h Coolant level - Check Check that the coolant level is between the max. and min. marks (2). Observe great caution if the cap has to be opened Observe great caution if the cap has to be opened while the engine is hot. Wear protective gloves and while the engine is hot.
Page 123 Maintenance, 10h Water tank, Std - Filling The filler cap is on the rear left side of the front frame. Unscrew the tank cap (1) and fill with clean Unscrew the tank cap (1) and fill with clean water. Do not remove the strainer (2). water.
Page 124 Maintenance, 10h Sprinkler system/Drum Check Start the sprinkler system and make sure that none of the nozzles (1) are clogged. If necessary, clean blocked nozzles and the coarse filter placed by the water pump (2). See next section. Newer machines can have sprinkler systems with dual sprinkler pipes and sprinkler pumps as standard.
Page 125 Maintenance, 10h Sprinkler system/Drum Cleaning of sprinkler nozzle Dismantle the blocked nozzle by hand. Blow the nozzle and fine filter (1) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts later on. Nozzle Nozzle Colour Colour Ø...
Page 126 Maintenance, 10h Emergency watering (Accessory) - Extra pump in pump system If the water pump stops, an extra pump will keep the sprinkler system in operation. Connect the electric cable and water hoses to the extra pump instead of the standard pump. The water hoses are connected to the pump with quick couplings to simplify draining and where appropriate replacement to a reserve pump (option).
Page 127 Maintenance, 10h Scrapers Setting - Adjustment Release the retaining unit (1) for the scraper bracket and unscrew the adjusting screw (2) to release. Push in the scraper bracket and tighten. Adjust the screw (2) so that the scraper blade lies approx.
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Page 129 Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 130 Maintenance - 50h Drum gearbox - Checking the oil level Wipe clean the area around the level plug (1) and then undo the plug. Ensure that the oil level reaches up to the lower edge of the plug hole. Top off with oil to the right level if the level is low. Use transmission oil according to the lubricant specification.
Page 131 Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...
Page 132 Maintenance measures - 250 h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the right engine compartment door.
Page 133 Maintenance measures - 250 h Battery - Check condition The batteries are sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level.
Page 134 Maintenance measures - 250 h Air conditioning (Optional) Drying filter - Inspection With the unit in operation, check using the sight glass (1) that bubbles are not visible on the drying filter. Park the roller on a level surface, chock the wheels Park the roller on a level surface, chock the wheels and activate the parking brake.
Page 135 Maintenance measures - 500 h Maintenance measures - 500 h Every 500/1500..hours of operation (every six months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...
Page 136 Maintenance measures - 500 h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the right engine compartment door.
Page 137 Maintenance measures - 500 h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill (4) is removed. Make sure that the air flow through the cooler is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.
Page 138 Maintenance measures - 500 h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.
Page 139 Maintenance measures - 500 h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.
Page 140 Maintenance measures - 500 h Drum - oil level Inspection - filling Position the roller with the filler plug (1) at the highest point in its rotation. Wipe clean around the sight glass (2). Make sure that the oil level reaches half way in the sight glass.
Page 141 Maintenance measures - 500 h Rubber elements and attachment screws Check Check all rubber elements (1). Replace all elements if 25% or more than 25% of the number on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in).
Page 142 Maintenance measures - 500 h Pivot bearing (Optional) - Lubrication Grease each nipple (1) with five strokes of a hand-operated grease gun. Use grease as specified in the lubricant specification. Fig. Rear drum 1. Grease nipples x 4 Air conditioning (Optional) - Inspection Inspect refrigerant hoses and connections and make sure that there are no signs of an oil film that can...
Page 143 Maintenance measures - 500 h Air conditioning (Optional) Drying filter - Inspection With the unit in operation, check using the sight glass (1) that bubbles are not visible on the drying filter. Park the roller on a level surface, chock the wheels Park the roller on a level surface, chock the wheels and activate the parking brake.
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Page 145 Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 146 Maintenance - 1000h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the right engine compartment door. See the engine manual for information about replacing the filter.
Page 147 Maintenance - 1000h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill (4) is removed. Make sure that the air flow through the cooler is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.
Page 148 Maintenance - 1000h Backup filter - Change Change the backup filter with a new filter after every second replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.
Page 149 Maintenance - 1000h Battery - Check condition The batteries are sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level.
Page 150 Maintenance - 1000h Check the hydraulic fluid level in the sight glass (3) and top off as required. See under the heading 'Every 10 hours of operation' for more information. Start the engine and check that the filter does not leak. Figure.
Page 151 Maintenance - 1000h Drum - Changing the oil Position the roller with the drain plug (1) straight down. Place a receptacle that will hold at least 7 liters (7.5 qts) under the plug. Remove the drain plug (1). Allow all the oil to drain out. Drain on both drum halves while refilling only is necessary to do on one of the drum sides.
Page 152 Maintenance - 1000h Rubber elements and attachment screws Check Check all rubber elements (1). Replace all elements if 25% or more than 25% of the number on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object.
Page 153 Maintenance - 1000h Pivot bearing (Optional) - Lubrication Grease each nipple (1) with five strokes of a hand-operated grease gun. Use grease as specified in the lubricant specification. Fig. Rear drum 1. Grease nipples x 4 Fresh air filter - Replacing There is one fresh air filter (1), placed on the front of the cab.
Page 154 Maintenance - 1000h Air conditioning (Optional) - Overhaul Regular inspection and maintenance is necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from above downwards. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.
Page 155 Maintenance - 1000h Edge cutter (Optional) - Lubrication Refer to the operation section for information on Refer to the operation section for information on how to operate the edge cutter. how to operate the edge cutter. Grease the two points as shown in the figure. Grease should always be used for lubrication, see the lubricant specifications.
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Page 157 Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 158 Maintenance - 2000h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the right engine compartment door. See the engine manual for information about replacing the filter.
Page 159 Maintenance - 2000h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill (4) is removed. Make sure that the air flow through the cooler is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.
Page 160 Maintenance - 2000h Backup filter - Change Change the backup filter with a new filter after every second replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.
Page 161 Maintenance - 2000h Battery - Check condition The batteries are sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level.
Page 162 Maintenance - 2000h Check the hydraulic fluid level in the sight glass (3) and top off as required. See under the heading 'Every 10 hours of operation' for more information. Start the engine and check that the filter does not leak. Figure.
Page 163 Maintenance - 2000h Drum gearbox - Oil change Place the roller on a level surface. Wipe clean, unscrew the plugs (1, 2) and drain the oil into a suitable receptacle, capacity about 2 liters (0.5 gal.). Refit the plug (1) and fill with oil up to refilling hole (2), according to "Drum gearbox - Checking the oil level".
Page 164 Maintenance - 2000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).
Page 165 Maintenance - 2000h Hydraulic reservoir Fluid change Take care when draining the hydraulic fluid. Wear Take care when draining the hydraulic fluid. Wear protective gloves and goggles. protective gloves and goggles. Open left engine compartment. The drain plug/valve is in the area under the hydraulic tank. Place a receptacle that holds at least 50 liters (13.2 gal) under the engine compartment.
Page 166 Maintenance - 2000h Watering system - Draining Remember that there is a risk of freezing during Remember that there is a risk of freezing during the winter. Empty the tank, pump, filter and lines, the winter. Empty the tank, pump, filter and lines, or mix antifreeze in the water.
Page 167 Maintenance - 2000h Steering joint - Check Inspect the steering joint to detect any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness or play in the steering joint. Fig. Steering joint Pivot bearing (Optional) - Lubrication Grease each nipple (1) with five strokes of a hand-operated grease gun.
Page 168 Maintenance - 2000h Air conditioning (Optional) - Overhaul Regular inspection and maintenance is necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from above downwards. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.
Page 169 Maintenance - 2000h Edge cutter (Optional) - Lubrication Refer to the operation section for information on Refer to the operation section for information on how to operate the edge cutter. how to operate the edge cutter. Grease the two points as shown in the figure. Grease should always be used for lubrication, see the lubricant specifications.

This manual is also suitable for:

Dynapac cc334hf Dynapac cc2300 Dynapac cc3300