Burkert 8619 Operating Instructions Manual
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Burkert 8619 Operating Instructions Manual

Modular transmitter/controller
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Type 8619
8619 multiCELL WM AC
8619 multiCELL WM DC
8619 multiCELL
Modular transmitter/controller
Operating Instructions
(from software version B.02.00)

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  • Page 1 Type 8619 8619 multiCELL WM AC 8619 multiCELL WM DC 8619 multiCELL Modular transmitter/controller Operating Instructions (from software version B.02.00)
  • Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert SAS, 2017 – 2023 Operating Instructions 2309/03_EU-ML 00569042 / Original_EN...

  • Page 3: Table Of Contents

    Type 8619 General contents ABOUT THE OPERATING INSTRUCTIONS ..................6 INTENDED USE .............................7 BASIC SAFETY INFORMATION ......................8 GENERAL INFORMATION ........................9 DESCRIPTION .............................12 TECHNICAL DATA ..........................24 INSTALLATION AND WIRING ......................40 COMMISSIONING, DISPLAY DESCRIPTION ..................70 PARAMETERS MENU .........................83 CALIBRATION MENU ........................148 DIAGNOSTICS MENU ........................168 TESTS MENU ............................174...
  • Page 4 Type 8619 General contents English...
  • Page 5 Type 8619 General information ABOUT THE OPERATING INSTRUCTIONS ..................6 Symbols used ..........................6 1.2 Definition of the word "device" ....................6 1.3 Definition of the word "Industrial Ethernet" ................7 1.4 Validity of the Operating Instructions ..................7 INTENDED USE .............................7 BASIC SAFETY INFORMATION ......................8 GENERAL INFORMATION ........................9 4.1 Manufacturer's address and international contacts ..............9 4.2 Warranty conditions ........................9 4.3 Information on the internet ......................9 English...

  • Page 6: About The Operating Instructions

    The word "device" used in the Operating Instructions refers to the controller/transmitter: • Type 8619 multiCELL, i.e. the panel-mounted versions, • Type 8619 multiCELL WM AC, i.e. the wall-mounted versions with an AC operating voltage, • Type 8619 multiCELL WM DC, i.e. the wall-mounted versions with a DC operating voltage,...

  • Page 7: Intended Use

    Type 8619 About the Operating Instructions Definition of the word "Industrial Ethernet" The term “Industrial Ethernet” as used in the Operating Instructions, refers to the devices that communicate with the industrial network protocols Modbus TCP, PROFINET or EtherNet/IP. Validity of the Operating Instructions The Operating Instructions are valid for the devices from software version B.02.00.

  • Page 8: Basic Safety Information

    Type 8619 Basic safety information BASIC SAFETY INFORMATION This safety information does not take into account any contingencies or occurrences that may arise during installation, use and maintenance of the device. The operating company is responsible for the respect of the local safety regulations including for the staff safety.

  • Page 9: General Information

    The condition governing the legal warranty is the conforming use of the device in observance of the operating conditions specified in the Operating Instructions. Information on the internet You can find the Operating Instructions and technical data sheets for Type 8619 at: country.burkert.com English...
  • Page 10 Type 8619 English...
  • Page 11 Type 8619 Description DESCRIPTION .............................12 5.1 Area of application ........................12 5.2 Construction of a 8619 multiCELL ...................12 5.3 Construction of a 8619 multiCELL WM DC ................13 5.4 Construction of a 8619 multiCELL WM AC ................14 5.5 Description of the LEDs for the connection to the network (Industrial Ethernet only) ..16 5.6 Functional diagram ........................17 5.6.1 Arithmetic functions ....................17 5.6.2 Function PASS ......................18 5.6.3 Function REJECT .......................18 5.6.4 Function DEVIAT ......................18 5.6.5 Function MATH ......................18 5.6.6...

  • Page 12: Description

    Type 8619 Description DESCRIPTION Area of application The device is a multifunction product intended to display, record, transmit, exchange and regulate various physical parameters. Construction of a 8619 multiCELL Device with Ethernet extension Device without Ethernet extension module module Fig. 1: Construction of a 8619 multiCELL A: Standardised 1/4 DIN housing (92x92 mm) with seal, to be mounted in the door of the electrical...
  • Page 13 Type 8619 Description H: Navigation button (4 directions) J: 4 dynamic keys K: 2 LEDs Construction of a 8619 multiCELL WM DC Device with- out Ethernet extension module Device with Ethernet extension module Fig. 2: Construction of a 8619 multiCELL WM DC A: Wall-mounting housing; Cover with seal, closed by 4 screws; Display with navigation button, dynamic keys and LEDs B: Main board (identified by "M0"...
  • Page 14 J: 5 M20 x 1.5 cable glands K: Supply and distribution board L: Display with backlight M: Navigation button (4 directions) N: 4 dynamic keys O: 2 LEDs Construction of a 8619 multiCELL WM AC Device with- out Ethernet extension module Device with...
  • Page 15 Type 8619 Description Possible extension modules: • Module with light grey connector for connection of a pH sensor or oxidation reduction potential sensor and/or a temperature sensor • Module with green connector for connection of a conductivity sensor and/or a temperature sensor • Module with black connector with two 4...20 mA current outputs and two digital outputs •...
  • Page 16 Type 8619 Description Description of the LEDs for the connection to the network (Industrial Ethernet only) An Industrial Ethernet device has 2 LEDs on each RJ45 connector to show the status of the connection to the network. Link/Act LED Link LED...
  • Page 17 1) Simultaneously active 2) P VN: Process variable network. Process variables (PV) coming from a network controller (for example a PLC) via the Ethernet network (see chapter 9.27) 3) PVC: process variables (PV) whose value can be defined by the user in the Process level (see chapter 9.13) 4) E thernet data: values coming from the 8619 MultiCELL via the Ethernet network to a network controller (for example a PLC). Refer to the supplement related to the digital communication for the Type 8619, available on: country.burkert.com 5.6.1 Arithmetic functions Availability Standard on all models Formula • A + B •...
  • Page 18 Type 8619 Description 5.6.2 Function PASS Availability Standard on all models A/B * 100 % Formula Calculation of the passage rate between two process variables. → To set the parameters of the function, refer to section 9.14. 5.6.3 Function REJECT Availability Standard on all models Formula (1 –...
  • Page 19 Type 8619 Description 5.6.6 Function PROP (proportional) Availability Standard on all models Formula 100 % Process input scal- scal+ Calculation of an output proportional to a bounded input. → To set the parameters of the function, refer to section 9.16. 5.6.7 Function ON/OFF...
  • Page 20 Type 8619 Description 5.6.10 Function "Time dosing" Availability Optional (see section 9.5) In a cooling tower, for example; used to dose 2 products at fixed intervals or for twice daily dosing scheduled over one week. The time dosing function can be combined with an ON/OFF function on a conductivity measurement only, in order to ensure pre-purging of the system.
  • Page 21 Type 8619 Description Description of the Type label 2xDI - 2xAO - 2xDO - SD CARD 8619 multiCELL pH/ORP - PT100/1000 Supply: 12...36 V DC, 2 A RES COND 2/4 POLES PT100/1000 Temp: -10...+60 °C 2xAO - 2xDO IP65 PANEL (FRONT) IP20 (REAR)
  • Page 22 Type 8619 Description Additional markings (only for an Ethernet version) Modbus TCP Fig. 6: Marking with the protocols (example) DC-B0-58-FF-FF-FF Fig. 7: Marking with the MAC address of the device (example) Symbols on the device Symbol Description Direct current Alternating current Earth terminal Protective conductor terminal English...
  • Page 23 Type 8619 Technical data TECHNICAL DATA ..........................24 6.1 Conditions of use of the 8619 multiCELL ................24 6.2 Conditions of use of the 8619 multiCELL WM DC ..............24 6.3 Conditions of use of the 8619 multiCELL WM AC ..............25 6.4 Standards and directives ......................26 6.5 Material data ..........................27 6.6 Dimensions ..........................28 6.7 Electrical specifications of the 8619 multiCELL ..............29 6.8 Electrical specifications of the 8619 multiCELL WM DC ............30 6.9 Electrical specifications of the 8619 multiCELL WM AC ............31 6.10 Specifications common to all the versions ................32 6.10.1 Specifications of the memory card ................32 6.10.2...

  • Page 24: Technical Data

    Fixed device Degree 2 according to UL/EN 61010-1 Degree of pollution Installation category Category I according to UL/EN 61010-1 Maximum height above sea level 2000 m Conditions of use of the 8619 multiCELL WM DC Ambient temperature • without extension modules • –10...+75 °C3) • with extension modules • –10...+60 °C3) 3) If a memory card is used, observe the operating temperatures given by the manufacturer of the memory card.

  • Page 25: Conditions Of Use Of The 8619 Multicell Wm Ac

    Installation category Category I according to UL/EN 61010-1 Maximum height above sea level 2000 m Conditions of use of the 8619 multiCELL WM AC Observe the maximum permissible load as a function of the ambient temperature. See the derating curves Fig. 10 chapter 6.9. –10...+70 °C5). Refer to the derating curves Fig. 10 chapter 6.9.

  • Page 26: Standards And Directives

    Type 8619 Technical data Degree of pollution Degree 3 according to UL/EN 61010-1 if the following conditions are met: • Housing tightly closed. • The 4 screws of the cover are tightened crosswise to a torque of 1.4 Nm ± 20 % (1.03 lbf·ft ± 20 %). Category II according to UL/EN 61010-1 Installation category Maximum height above sea level 2000 m...

  • Page 27: Material Data

    Type 8619 Technical data Material data Table 3: Materials in contact with the ambient air Material Component 8619 multiCELL WM AC or 8619 multiCELL 8619 multiCELL WM DC Panel-mounting housing and fastener Wall-mounting housing, wall-mounting fastening plate, cable glands, protective PA66 cap (for LCD display), hinge stiffener. Protective blank (for a slot without PA66 connection terminal)

  • Page 28: Dimensions

    Type 8619 Technical data copper alloy, thermoplastic, PA66 gold-plated contacts PA66 Stainless steel 316 (A4) Stainless steel 304 Silicone PBT, contacts in gold-plated PA66 copper alloy Fig. 9: Component materials of the 8619 multiCELL WM Dimensions Please refer to the technical data sheets of the device, available at: country.burkert.com...

  • Page 29: Electrical Specifications Of The 8619 Multicell

    Type 8619 Technical data Electrical specifications of the 8619 multiCELL Operating voltage • 12...36 V DC • Filtered and regulated • Tolerance: ±10 % • Maximal consumption: 2 A • Limited power source according to UL/EN 62368-1, Appendix Q • or limited energy circuit according to UL/EN 61010-1, Paragraph 9.4 •...

  • Page 30: Electrical Specifications Of The 8619 Multicell Wm Dc

    Type 8619 Technical data Electrical specifications of the 8619 multiCELL WM DC Operating voltage • 12...36 V DC • Filtered and regulated • Tolerance: ±10 % • Maximal consumption: 2 A • Limited power source according to UL/EN 62368-1, Appendix Q • or limited energy circuit according to UL/EN 61010-1, Paragraph 9.4 •...

  • Page 31: Electrical Specifications Of The 8619 Multicell Wm Ac

    1.3 A max.: observe the maximum permissible load as a function of the ambient temperature. See the derating curves Fig. 10. Maximum cur- rent of the load 8619 multiCELL WM AC, without extension module 8619 multiCELL WM AC, with extension module +10 +20 +30 +40 +50 +60 +70 [°C]...

  • Page 32: Specifications Common To All The Versions

    Type 8619 Technical data All analogue outputs ("AO") • 4...20 mA current • Uncertainty: ±0.5 % of the measured value • Any connection mode, in sink or source mode • Galvanically isolated • Protected against polarity reversal • Max. loop impedance 1100 Ω at 36 V DC, 610 Ω at 24 V DC, 100 Ω...

  • Page 33: Specifications Of The "Input" Module

    Type 8619 Technical data 6.10.3 Specifications of the "Input" module Power consumption 0.1 VA Digital inputs ("DI") • Switching threshold V : 5...36 V DC • Switching threshold V : < 2 V DC • Input impedance: 3 kΩ • Galvanically isolated • Protected against polarity reversal and voltage spikes •...

  • Page 34: Specifications Of The "Ph/Orp" Module

    Type 8619 Technical data 6.10.5 Specifications of the "pH/ORP" module pH measurement • pH measurement range • –2.00...+16.00 pH • Resolution of pH measurement • 0.01 pH • Systematic variation in the pH • ±0.02 pH + pH probe error measurement • Potential difference measurement range •...

  • Page 35: Specifications Of The Conductivity Module "Cond

    Type 8619 Technical data 6.10.6 Specifications of the conductivity module "COND" Resistance measurement (without 5 Ω...1 MΩ conductivity sensor connected) Power consumption 0.25 VA Type of conductivity probe With 2 or 4 electrodes; the specifications of Bürkert cells are described in the related operating instructions.

  • Page 36: Specifications Of The Industrial Ethernet Protocols

    • All diagnostics and errors informations are with the highest pri- ority and can be read by a PLC (refer to the supplement related to the digital communication for the Type 8619). • AI / DI / AO / DO: value, status, unit •...

  • Page 37: Profinet Protocol

    IO-supervisor) the highest priority and can be read by a PLC (refer to the supplement related to the digital communication for the Type 8619). • AI / DI / AO / DO: value, status, unit • Device and modules: status • Functions: value, status, unit •...

  • Page 38: Ethernet/Ip Protocol

    Input (Consumer to Producer or Adapter to Scanner) • All diagnostics and errors informations are with the highest priority and can be read by a PLC (refer to the supplement related to the digital communi- cation for the Type 8619). • AI / DI / AO / DO: value, status, unit • Device and modules: status •...
  • Page 39 Wiring the inputs and outputs on the main board "M0" ..........50 7.3.9 Examples of the connection of flowmeters to a 8619 multiCELL ......51 7.3.10 Examples of the connection of a solenoid valve to a 8619 multiCELL WM ....52 7.3.11 Identifying the pins on the extension modules ............53 7.3.12 Wiring the Industrial Ethernet ..................54...

  • Page 40: Installation And Wiring

    ▶ Use preferably probes or sensors sold by Bürkert. ▶ Read and follow the Operating Instructions manuals of all the instruments connected to the device. ▶ On a 8619 multiCELL WM, only authorized personnel may insert in or remove the memory card from the reader/recorder.

  • Page 41: Installation Procedure

    2. To wire the device: Depending on the version, follow the instructions in section 7.3. 7.2.1 Installing a 8619 multiCELL on an enclosure or electrical cabinet → Follow the instructions below to mount the device, delivered fully assembled, onto an enclosure or cabinet.

  • Page 42: Installing A 8619 Multicell Wm On A Support

    ▶ Before installing the wall-mounting housing on its support, check that the bodies of the cable glands are tight- ened. If the bodies of the cable glands are loose, tighten them with a torque of 5.5 Nm ± 20 % (4.06 lbf·ft ± 20 %). The 8619 multiCELL WM is installed on a support using the wall-mounting fastening plate. → Choose a location such that: •...
  • Page 43 Type 8619 Installation and wiring Step 1: Removing the wall-mounting fastening plate from the device. 1. Press the tab to unlock the device. 2. Lift the device. 3. Separate the device from the wall-mounting fas- tening plate. Step 2: Installing the wall-mounting fastening plate on the support.

  • Page 44: Electrical Wiring

    ▶ Do not remove the caps of the rear plate. For the Ethernet installation, observe the standard ISO / IEC 61918. 7.3.1 Recommendations for wiring a 8619 multiCELL WM NOTICE On a 8619 multiCELL WM, the ribbon cable which connects the display to the electronic board can be damaged. ▶ Open and close the cover of the housing with care.

  • Page 45: Specifications Of The Cables And Conductors

    • Directly, on a 8619 multiCELL. • Via the cable glands, on a 8619 multiCELL WM. Table 4: Specifications of the cables and conductors for the terminal blocks External diameter of the cable (8619 multiCELL WM) 6...12 mm (4 mm if using a multiple entry seal) Cross-section of the local earth connection 0.75...1.5 mm2 conductor (12...36 V DC versions)

  • Page 46: Wiring The 12

    → Use a filtered and regulated 12...36 V DC electrical power supply. → Wire the 12...36 V DC power supply on the main board "M0" of a 8619 multiCELL. → Connect the functional earth of the installation to the earth screw of the device (see section 5, Fig. 1) using a lug with an eyelet, suitable for the M4 earth screw and earth conductor.

  • Page 47: Wiring The 12

    → Use the rightmost cable gland for the electrical power supply cable. → Wire the 12...36 V DC power supply for a 8619 multiCELL WM on a terminal block marked 12...36 V DC. → Connect the functional earth of the installation to the earth screw of the device (see section 5, Fig. 2) using a lug with an eyelet, suitable for the M4 earth screw and earth conductor.

  • Page 48: Wiring The 110

    Type 8619 Installation and wiring 7.3.5 Wiring the 110...240 V AC electrical supply for a 8619 multiCELL WM AC → Unscrew and remove the protective cover of the power supply connection terminal block. Protective cover → Use the rightmost cable Removable screw gland for the electrical terminals, 2-positions, power supply cable.

  • Page 49: Supplying An External Instrument Via A 8619 Multicell

    • is equal to the supply voltage of the 8619 multiCELL WM DC which is supplied with a voltage of 12...36 V DC. • is equal to a voltage of 24 V DC on a 8619 multiCELL WM AC which is supplied with a voltage of 110...240 V AC. POWER OUT...

  • Page 50: Wiring The Inputs And Outputs On The Main Board "M0

    Type 8619 Installation and wiring 7.3.8 Wiring the inputs and outputs on the main board "M0" The main board "M0" has: • 2 digital inputs (marked DI1 and DI2), for connecting a flow sensor for example • Two 4...20 mA analogue outputs (marked AO1 and AO2) •...

  • Page 51: Examples Of The Connection Of Flowmeters To A 8619 Multicell

    Type 8619 Installation and wiring 7.3.9 Examples of the connection of flowmeters to a 8619 multiCELL 12...36 VDC Electrical power supply Removable FE = functional earth screw terminals, 21-positions, black SUPPLY PWR OUT DI1 AO2 FE Fig. 19: Wiring 2 flow sensors Type 8030 via 2 connectors Type 2508 or Type 2518 8041 8077 Pls- Pls+ 4...20...

  • Page 52: Examples Of The Connection Of A Solenoid Valve To A 8619 Multicell Wm

    Type 8619 Installation and wiring 7.3.10 Examples of the connection of a solenoid valve to a 8619 multiCELL WM The solenoid valve can be connected to the device via main board "M0" or via the output module "OUT". If a solenoid valve is connected to the device, connect a flyback diode in parallel to the solenoid valve.

  • Page 53: Identifying The Pins On The Extension Modules

    Type 8619 Installation and wiring 7.3.11 Identifying the pins on the extension modules If you use terminal blocks other than those supplied with the device, these terminal blocks will not be marked. Fig. 22 enables labelling of the terminals. MEMORY CARD SUPPLY...

  • Page 54: Wiring The Industrial Ethernet

    ISO / IEC 11801. → Crimp the RJ45 male connector. → Insert the RJ45 connector in the RJ45 port. → Do the settings of the Ethernet connection. Refer to the Supplement related to the digital communication for the Type 8619, available on: country.burkert.com. English...

  • Page 55: Connection Example Of The Ethernet Module

    Type 8619 Installation and wiring 7.3.13 Connection example of the Ethernet module 8619 PORT2 PORT1 Computer Fig. 24: Connection example of a computer and a PLC to the Ethernet module English...

  • Page 56: Wiring The Module "Input

    Type 8619 Installation and wiring 7.3.14 Wiring the module "INPUT" The module "INPUT" has: • Two analogue inputs; • Two digital inputs. The inputs are galvanically insulated, and therefore floating. 1st 0/4...20 mA output (at external instrument) 0 VDC 2nd 0/4...20 mA output (at external instrument) 5...36 VDC...
  • Page 57 Type 8619 Installation and wiring 1st 0/4...20 mA output 2nd 0/4...20 mA output (at external instrument) (at external instrument) + - I 12...36 VDC 12...36 VDC 0 VDC 0 VDC 1st digital output (at external instrument) 0 VDC 12...36 VDC 2nd digital output...

  • Page 58: An Example Of The Connection Of A Chlorine Sensor Type  8232 (Article Number 568523 Or 568524) To The Module "Input

    Type 8619 Installation and wiring 7.3.15 An example of the connection of a chlorine sensor Type  8232 (article number 568523 or 568524) to the module "INPUT" NOTICE The chlorine sensor Type 8232 may be damaged by the electrical power supply. ▶ Power the chlorine sensor with a voltage 12...30 V DC. Electrical supply to Electrical supply to...

  • Page 59: Example Of The Connection Of A Chlorine Sensor Type 8232 (Article Number 565164) To The Module "Input

    Type 8619 Installation and wiring 7.3.16 Example of the connection of a chlorine sensor Type 8232 (article number 565164) to the module "INPUT" NOTICE The chlorine sensor Type 8232 may be damaged by the electrical power supply. ▶ Power the chlorine sensor with a voltage 9...30 V DC. Colour of the conductor for chlorine sensor (article number 565164)

  • Page 60: Wiring The Output Module "Out

    Type 8619 Installation and wiring 7.3.17 Wiring the output module "OUT" The module "OUT" has: • Two 4...20 mA analogue outputs; • Two digital outputs. The outputs are galvanically insulated, and therefore floating. 1st 4...20 mA input 2nd 4...20 mA input (at external instrument)

  • Page 61: Wiring The "Ph/Orp" Module

    Type 8619 Installation and wiring 7.3.18 Wiring the "pH/ORP" module • To avoid the influence of disturbances, wire the pH sensor in symmetric mode. In this case, it is compulsory to wire the equipotential electrode. • When the pH sensor is wired in asymmetrical mode, measurement of the pH may drift over time when the equipotential electrode is not wired.

  • Page 62: Examples Of Connections To The "Ph/Orp" Module

    Type 8619 Installation and wiring Black (1) Temperature sensor Reference electrode pH measurement electrode Strap (not delivered) 6 7 8 Removable screw terminals, 9-positions, grey FE = functional earth (1) Colour of the wires in Bürkert connection cables with article numbers 561904, 561905 or 561906.
  • Page 63 Type 8619 Installation and wiring • To avoid the influence of disturbances, wire the pH sensor in symmetric mode. In this case, it is compulsory to wire the equipotential electrode. • When the pH sensor is wired in asymmetrical mode, measurement of the pH may drift over time when the equipotential electrode is not wired.
  • Page 64 Type 8619 Installation and wiring Wire colour Signal Transparent pH sensor Red (coax cable Reference electrode Strap (not shielding) Transparent delivered) Blue Rhodium electrode Green/Yellow Cable shielding Grey Sensor body 6 7 8 Green Pt1000 Removable screw terminals, 9-positions, grey White Pt1000 FE = functional earth Fig. 38:...

  • Page 65: Wiring The Conductivity Module "Cond

    Type 8619 Installation and wiring 7.3.20 Wiring the conductivity module "COND" Conductivity sensor Temperature sensor 6 7 8 Removable screw terminals, 9-positions, green FE = functional earth Fig. 40: Wiring a resistive conductivity sensor with 2 electrodes and a Pt100 or Pt1000 temperature sensor to a con- ductivity module "COND" Temperature sensor 6 7 8 Removable screw terminals, 9-positions, green FE = functional earth Fig. 41:...

  • Page 66: Examples Of Connection To The Conductivity Module "Cond

    Type 8619 Installation and wiring 7.3.21 Examples of connection to the conductivity module "COND" FE = functional earth 6 7 8 Connector terminal block Removable screw terminals, Type 2508 or Type 2518 for the 9-positions, green 8220 conductivity sensor Fig. 42: Wiring a conductivity sensor Type 8220 Wire colour Signal description...
  • Page 67 Type 8619 Installation and wiring Wire colour Signal description 1 C+ Current electrode (high end) Temperature sensor 2 P+ Transparent Potential electrode (high end) 3 P– Grey Potential electrode (low end) Strap (not delivered) 4 C– Blue Current electrode (low end) 6 FE...
  • Page 68 Type 8619 Installation and wiring Wire colour Signal description 2 P+ Brown Potential electrode (high Temperature sensor end) Pt1000 3 P– White Potential electrode (low end) 7 SE Grey Pt1000 8 TS Black Pt1000 9 TS Blue Pt1000 1) in case of heavily disturbed...
  • Page 69 Type 8619 Commissioning and display description COMMISSIONING, DISPLAY DESCRIPTION ..................70 8.1 Safety instructions ........................70 8.2 Switching on the device for the first time .................70 8.3 Using the navigation button and the dynamic keys ..............71 8.4 Entering text ..........................73 8.5 Entering a mathematical equation ...................74 8.6 Entering a numerical value ......................76 8.7 Description of the icons ......................77 8.8 Operating levels ........................78 8.9 Process level ..........................79 8.10 Configuration level access .......................80 English...

  • Page 70: Commissioning, Display Description

    Type 8619 Commissioning, display description COMMISSIONING, DISPLAY DESCRIPTION Safety instructions WARNING Risk of injury due to non-conforming adjustment. Non conforming adjustment could lead to injuries and damage the device and its environment. ▶ The operators in charge of adjustment must have read and understood the contents of this operating instructions.

  • Page 71: Using The Navigation Button And The Dynamic Keys

    Type 8619 Commissioning, display description Using the navigation button and the dynamic keys The arrows displayed show the directions in which you can browse in this view. To activate the dynamic MENUABORT SAVE To activate the dynamic function to the far left, function to the far right, press F1...
  • Page 72 Type 8619 Commissioning, display description You want to ... Press ..select the highlighted character or mode Dynamic function "SEL" ...modify the PVC value Dynamic function "VAL" ...browse in Process level next view previous next level previous view level ...browse in the Configuration level menus...

  • Page 73: Entering Text

    Type 8619 Commissioning, display description Entering text This section describes how to use the keyboard displayed to modify the name of a process variable (13 characters max.), a function (12 characters max.) or the title of a view (12 characters max.).

  • Page 74: Entering A Mathematical Equation

    Type 8619 Commissioning, display description Entering a mathematical equation This section describes how to use the keyboard displayed to enter a mathematical equation (max. 125 characters). → You can enter multiplications without the operator, e.g. 10A/5(B3)  = 10xA/5x(Bx3) = 6xAxB. Table 6 gives the possible operators, the priority of the operators and the calculation sequence of the equation items.
  • Page 75 Type 8619 Commissioning, display description → To move the cursor in the data entering area using keys first move the selector into the data entering area using the keys → To insert a character in place of the cursor, move the selector over this character and press key (function "selection").

  • Page 76: Entering A Numerical Value

    Type 8619 Commissioning, display description Entering a numerical value → Accessing, for example, the manual calibration function for a conductivity sensor. Refer to section 8.10 to access the "Calibration" menu. Calibration Mx:Conductivity Manual calibration Cond manual calib After confirming the entered 4.294 S/cm numerical value by pressing "OK", modify the unit selected...

  • Page 77: Description Of The Icons

    Type 8619 Commissioning, display description Description of the icons M0:MAIN 29/06/2010 13:40 6.000 20.00 MENU Fig. 51: Position of the icons Icon Meaning and alternatives Default icon when process monitoring is not activated via the "Diagnostics" menu; if monitoring is activated, this icon indicates that the parameters monitored are not out of range.

  • Page 78: Operating Levels

    Type 8619 Commissioning, display description Operating levels The device has 2 operating levels: Process level See section 8.9 for the description of the Process level. Configuration level This level comprises 5 menus: Menu title Relevant icon This is when the "Parameters": see section 9 device is be- ing parame- tered....

  • Page 79: Process Level

    Type 8619 Commissioning, display description Process level M6:Outputs 29/06/2010 13:40 M2:Conductivity 29/06/2010 13:40 mS/cm M1:pH 29/06/2010 13:40 29/06/2010 M0:MAIN 13:40 6.53 5.000 ..25.2 M0:MAIN 29/06/2010 13:40 0.500 12.00 39.20 °C 30.00 MENU 25.2 °C 1.000 6.000 33.00 20.00 MENU Views of the modules connected to the device (cannot be modified): •...

  • Page 80: Configuration Level Access

    Type 8619 Commissioning, display description 8.10 Configuration level access Parameters This is when the Code device is be- ing parame- tered........ System On any view in incorrect Display This is "Parameters" when the Process level, device is be- Functions ing parame- tered....
  • Page 81 Type 8619 Menu Parameters PARAMETERS MENU .........................83 9.1 Safety instructions ........................83 9.2 Setting the device date and time .....................83 9.3 Selecting the display language ....................83 9.4 Modifying the PARAMETERS menu access code ..............83 9.5 Consulting and/or activating the available software options ..........84 9.6 Saving the settings on the memory card .................85 9.7 Loading settings from the memory card ..................85 9.8 Restoring the default parameters of the Process level and the outputs ........85 9.9 Customising user views 1 to 4 ....................86 9.10 Renaming a process variable ....................88 9.11 Customising the units .......................88 9.12 Setting the display contrast and brightness ................88 9.13 Configuring a PVC ........................89...
  • Page 82 9.20 Configuring a "Volume Dosing" function ................125 9.21 Configuring the "System switch" event .................128 9.21.1 Configuring in "On/Off" mode ..................128 9.21.2 Configuring in "Hysteresis" mode ................129 9.21.3 Configuring in "Window" mode ................129 9.22 Datalogging (datalogger) ......................130 9.23 Setting the parameters of the digital inputs ................131 9.23.1 Choosing the units for the totalisers ................131 9.23.2 Remotely reset the value of a totaliser ..............131 9.23.3 Remotely freeze the last value of a totaliser ............131 9.24 Setting the parameters of the analogue inputs ..............132...

  • Page 83: Parameters Menu

    Type 8619 Parameters menu PARAMETERS MENU Safety instructions WARNING Risk of injury due to non-conforming adjustment. Non conforming adjustment could lead to injuries and damage the device and its environment. ▶ The operators in charge of adjustment must have read and understood the contents of this operating instructions.

  • Page 84: Consulting And/Or Activating The Available Software Options

    Type 8619 Parameters menu Consulting and/or activating the available software options This menu is used: • To consult the list of software options available • To activate the options by entering the code. The activation code is obtained on requests from your Bürkert dealer. Provide him with the article number of the desired option and the article number and serial number of your device which you will find in the menu "Information"...

  • Page 85: Saving The Settings On The Memory Card

    Type 8619 Parameters menu Saving the settings on the memory card This function is used to save, on the memory card, the user settings of the main board M0 and of all the modules fitted ("Parameters" menu). • Only authorized personnel may insert in or remove a memory card from the reader/recorder.

  • Page 86: Customising User Views 1 To 4

    Type 8619 Parameters menu Customising user views 1 to 4 Refer to section 8.10 to access the "Parameters" menu. Parameters Display User view 1...4 Type: None 1 line This is This is when the when the device is be- device is be-...
  • Page 87 Type 8619 Parameters menu - UNIT: Select the units in which the digital input, the analogue output, the physical parameter, a value entered by the user (PVC) or a value coming from a PLC (PVN), selected in the PV list above, is displayed.

  • Page 88: Renaming A Process Variable

    Type 8619 Parameters menu 9.10 Renaming a process variable To retrieve the original name of a variable, even after modification and saving: → Move the selector into the customised name entering area. → Delete all the characters and save. Refer to section 8.10 to access the "Parameters" menu.

  • Page 89: Configuring A Pvc

    Type 8619 Parameters menu 9.13 Configuring a PVC A PVC is a process variable (PV) whose value is constant as long as you do not change it manually. You can change the value in the menu below or in the Process level.

  • Page 90: Configuring An Arithmetic Function With 2 Process Variables

    Type 8619 Parameters menu • Selection of units related to the PVC. The following use cases are possible: - Configure an arithmetic function that uses the PVC and a PV coming from a measurement sensor connected to the device. Then, assign the unit of the PV to the PVC. Refer to section 9.14.
  • Page 91 Type 8619 Parameters menu Function Calculation made Ratio between the 2 process variables, A and B The items can have different units but make sure the unit of the result is as expected. Passage rate A/B[%] ▶ Make sure all the items have the same units.
  • Page 92 Type 8619 Parameters menu Parameters Functions F1...F12: Type: None This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... tered............ (A/B)[%] (1-A/B)[%] (A/B-1)[%] Name: ENTERING State: M0:MAIN PV A: / PV B: ...

  • Page 93: Configuring A Math Function

    Type 8619 Parameters menu 9.15 Configuring a MATH function The function is available as an option. See section 9.5. The function "MATH" permits to enter an equation which respects the following rules: - up to 125 characters; - up to 5 process variables A, B, C, D, E.
  • Page 94 Type 8619 Parameters menu Refer to section 8.10 to access the "Parameters" menu. Parameters Functions F1...F12: Type: MATH Name: ENTERING This is This is when the when the device is be- device is be- State: ing parame- ing parame- tered.... tered........
  • Page 95 Type 8619 Parameters menu UNIT: • UNIT GROUP: Choose the units for the equation result. The following choices are possible: - ON/OFF: Choose whether the value of the PV is always ON or always OFF. If the equation result is 0, then the PV associated to the equation result is set to OFF. If the equation result is different from 0, then the PV associated to the equation result is set to ON.

  • Page 96: Entering A Mathematical Equation

    Type 8619 Parameters menu 9.15.1 Entering a mathematical equation This section describes how to use the keyboard displayed to enter a mathematical equation (max. 125 characters). • The 2 operators "±" and "-" are displayed in the equation with the same sign "-", but they are placed on 2 different vertical levels.
  • Page 97 Type 8619 Parameters menu Furthermore, you must know the result given by some operators: see Table 9. Table 9: Result of some operators Operator Result Example ±6 = –6 ± Changes the sign of the operand that follows the operator ±–6 = +6 Remainder of the integer division between the left operand by 17,48%4 = 1,48...

  • Page 98: Examples Of Math Functions

    Type 8619 Parameters menu 9.15.2 Examples of MATH functions Function Equation A, B, C, D, E A is a binary PV, such as a DI • result is 1.0 if A is an element of "NO" ]–0,5; +0,5[ • result is 0.0 if A is an element of ]–∞;...
  • Page 99 Type 8619 Parameters menu - PROCESS A PV A: Choose the event that will trigger a pulse; either a digital input (DIx in M0:MAIN or in Mx:Inputs), the event WARNING (in M0:MAIN) or the event SYSSWITCH (in M0:MAIN). If you want to trigger a pulse when a process variable exceeds a given threshold value, replace A in the equation by (A>"threshold value") and assign the process variable to PV A.

  • Page 100: Use Case Of The Math Function: On-Delay Timer

    Type 8619 Parameters menu 9.15.4 Use case of the MATH function: ON-delay timer The result of F2:MATH sets the digital output DOx to ON after a predefined time delay. Refer to Fig. 60. PV A of F1:MATH PV A of F2:MATH...

  • Page 101: Use Case Of The Math Function: Off-Delay Timer

    Type 8619 Parameters menu 2. Do the settings for function F2: - TYPE: Choose MATH - EQUATION: Enter A(B>"value of the delay in seconds"); the value of the time delay must have a maximum resolution of 0.1 s. - UNIT UNIT GROUP: Choose ON/OFF - PROCESS A PV A: Choose the same event as the one set in PV A of F1:MATH...
  • Page 102 Type 8619 Parameters menu To create the OFF-delay timer, do the following steps: 1. Do the settings for function F1: - TYPE: Choose MATH - EQUATION: Enter !A(B+0.1) - UNIT UNIT GROUP: Choose CUSTOM TEXT then UNIT LIST and choose the unit "s" or TEXT then MANUAL ENTRY and enter s (for second).

  • Page 103: Use Case Of The Math Function: Totalising Timer

    Type 8619 Parameters menu 9.15.6 Use case of the MATH function: totalising timer The result of F2:MATH sets a digital output DOx to ON, when the totalising timer has reached a given value, and sets the digital output DOx to OFF when the event, defined as reset event, occurs.
  • Page 104 Type 8619 Parameters menu - PROCESS B PV B: Choose the event whose active times must be totalised; either a digital input (DIx in M0:MAIN or in Mx:Inputs), the event WARNING (in M0:MAIN) or the event SYSSWITCH (in M0:MAIN). If you want to totalise the times a process variable exceeds a given threshold value, replace A in the equation by (A>"threshold value") and assign the process variable to PV B.

  • Page 105: Configuring A "Prop" Proportional Function

    Type 8619 Parameters menu 9.16 Configuring a "PROP" proportional function This function is used to scale a process input (PV): System switch "PROP" function 100% Fallback Process Result Fx: (CMD) position input (PV) Fig. 63: "PROP" proportional function Refer to section 8.10 to access the "Parameters" menu.
  • Page 106 Type 8619 Parameters menu TYPE: Choose the type of the function (here, "PROP"). NAME: Rename the function chosen. See section 8.4 Entering text. This name appears on the view asso- ciated with this function in Process level. STATE: Used to activate (choose "ON") or deactivate (choose "OFF") the selected function.
  • Page 107 Type 8619 Parameters menu F1:PROP 29/06/2010 13:40 250.2 µS/cm Value of the process variable selected CMD1 13.00 Result of the function, in automatic mode MENU MANUAL Press this dynamic key to activate manual mode F1:PROP 13:40 29/06/2010 250.2 µS/cm Value of the process variable selected CMD1 13.00...

  • Page 108: Configuring An "Onoff" Control Function

    Type 8619 Parameters menu 9.17 Configuring an "ONOFF" control function This function is used to set the on/off control. A conductivity control system can be combined with the "time dosing" function (see section 9.19) to carry out a purging step (prebleed) before dosing.
  • Page 109 Type 8619 Parameters menu Refer to section 8.10 to access the "Parameters" menu. Parameters Functions F1...F12: ONOFF Type: Name: ENTERING This is This is when the when the device is be- device is be- ing parame- ing parame- State: tered.... tered........
  • Page 110 Type 8619 Parameters menu LOCK: - ON: the mode and the value of the setpoint cannot be modified in the Process level without entering an access code. Refer to Fig. 70. To switch the mode between the manual mode and the automatic mode or to change the value of the setpoint, first enter the access code of the "Parameters"...
  • Page 111 Type 8619 Parameters menu Conductivity Standard setpoint Prebleed setpoint "PBLIMITx" CMD1 100% Change of status if "PBLIMIT" is reached or "MAXONTIME" exceeded Title "Tdos "OFF" "BLEED" "ON" "WAIT" state" (see Fig. 70) Time dosing cycle, priority on "OFF": pending dosing the controller "BLEED": prebleed in progress...

  • Page 112: Configuring A Pid (Proportional Integral Derivative) Control Function

    Type 8619 Parameters menu 9.18 Configuring a PID (proportional integral derivative) control function This function is available as an option. See section 9.5. Only up to 6 PID functions can be active simultaneously (see section 5.6.9). Setpoint Splimit Cutoff system (internal or switch...
  • Page 113 Type 8619 Parameters menu Refer to section 8.10 to access the "Parameters" menu. Type: PID Parameters Functions F1...F12: Name: ENTERING This is This is when the when the device is be- device is be- ing parame- ing parame- State: tered.... tered........

  • Page 114: Configuring The Pid Function

    Type 8619 Parameters menu 9.18.1 Configuring the PID function Refer to section 8.10 to access the Parameters menu. Parameters Functions F1...F12: This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... tered........
  • Page 115 Type 8619 Parameters menu 29/06/2010 F4:PID 13:40 Measured value of the L/min 64.91 process variable chosen L/min 0.166 Value of the setpoint SP-PV: Result of the PID function (channel 1) 0.00 CMD1 6.48 Result of the PID function (channel 2) CMD2...
  • Page 116 Type 8619 Parameters menu PV: Choose the process input from the list displayed by the device. This value may be a measurement input, the result of the function, the value entered by the user (PVC) or the value coming from a PLC (PVN).
  • Page 117 Type 8619 Parameters menu Parameters Functions F1...F12: This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... tered............ Setup Advanced SP limits: State: ENTERING SPlimits- SPlimits+: ENTERING CutOff: Mode: Cut-...

  • Page 118: Entering The Parameters For The Pid Function

    Type 8619 Parameters menu INVERSION: Used to invert (choose "ON") or not (choose "OFF") the operating direction of the output depending on the indication of the difference between setpoint (SP) and measurement (PV). This function is used in particular in an acid-base regulation.
  • Page 119 Type 8619 Parameters menu If the system becomes unstable, the "TV" value set is too high: reduce it as quickly as possible. X0: Enter the working point of the output (0...100 %). LIM– and LIM+: Some actuators (proportional solenoid valves) work over a reduced range (for example 40...80 %).

  • Page 120: Configuring A Time Dosing Cycle

    Type 8619 Parameters menu 9.19 Configuring a time dosing cycle This function is available as an option. See section 9.5. It is used to add one or two products to the process, either at regular intervals ("DoMode" = "Period"), or according to the days of the week ("DoMode" = "Week"). The quantity added is proportional to the time open (programmable) of the command unit.
  • Page 121 Type 8619 Parameters menu Date and time of the next dosing cycle (updated at the end of the F5:TDOS 13:40 29/06/2010 dosing cycle on channel 1) 10/01/02 09:00 0.00 Result of the command (channel 1) CMD1 Date and time of the next dosing cycle (updated at the end of the...
  • Page 122 Type 8619 Parameters menu Refer to section 8.10 to access the "Parameters" menu. TIME DOSING Type: Parameters Functions F1...F12: Name: ENTERING This is This is when the when the device is be- device is be- ing parame- ing parame- State: tered.... tered....

  • Page 123: Configuring "Channel1" Or "Channel2" In "Period" Mode, Dosing At Regular Intervals

    Type 8619 Parameters menu LOCK: - ON: the mode cannot be modified in the Process level without entering an access code. Refer to Fig. 79. To switch the mode between the manual mode and the automatic mode in the Process level, first enter the access code of the "Parameters" menu. The default access code is "0000" (see section 9.4).
  • Page 124 Type 8619 Parameters menu Monday Tuesday Wednesday Thursday Friday Saturday Sunday Monday Tuesday .."start" "event2" event1" • T = "duration" • "event 1" = 1st dosing cycle for this day of the week • "event 2" = second dosing cycle for this day of the week Fig. 81:...

  • Page 125: Configuring A "Volume Dosing" Function

    Type 8619 Parameters menu 9.20 Configuring a "Volume Dosing" function This function is available as an option. See section 9.5 This function is used to add a solution to a process during a predefined period each time a predefined volume of fluid has been totalised.
  • Page 126 Type 8619 Parameters menu 29/06/2010 F6:VDOS 13:40 22788 Total volume metered, in the chosen unit of volume 400.0 Value of the setpoint SP-PV: 0.00 Result of the function CMD1 MENU MANUAL Press this dynamic key to activate manual mode 1) F6:VDOS 29/06/2010...
  • Page 127 Type 8619 Parameters menu F1...F12: Type: Parameters Functions VOL. DOSING Name: ENTERING This is This is when the when the device is be- device is be- ing parame- ing parame- State: tered.... tered............ Lock: M0:MAIN None DI1 Pulse DI2 Pulse...

  • Page 128: Configuring The "System Switch" Event

    Type 8619 Parameters menu 9.21 Configuring the "System switch" event The "System switch" event can be used to force the result of a function using the "CMD SAFE" menu for this function. The outputs of the function switch automatically to the values set in the "CMD safe" menu of each function, when the "System switch"...

  • Page 129: Configuring In "Hysteresis" Mode

    Type 8619 Parameters menu 9.21.2 Configuring in "Hysteresis" mode The output status changes when a threshold is reached: • by increasing process input value, the output status changes when the high threshold is reached. • by decreasing process input value, the output status changes when the low threshold is reached.

  • Page 130: Datalogging (Datalogger)

    Type 8619 Parameters menu 9.22 Datalogging (datalogger) This function is available as an option. See section 9.5 This function is used to log the measurement history of one to sixteen process inputs ("PV") on the memory card at regular intervals defined in the "Period" function.

  • Page 131: Setting The Parameters Of The Digital Inputs

    Type 8619 Parameters menu 9.23 Setting the parameters of the digital inputs This function is available if the software option "FLOW" is activated. See section 9.5. Refer to section 8.10 to access the "Parameters" menu. Parameters M0:Inputs DI1/DI2 Totalizer A/B Totalizer A/B unit...

  • Page 132: Setting The Parameters Of The Analogue Inputs

    Type 8619 Parameters menu 9.24 Setting the parameters of the analogue inputs Refer to section 8.10 to access the "Parameters" menu. Mode: None AI1/AI2 Mx:Inputs Parameters Current This is This is when the when the device is be- device is be- Voltage...
  • Page 133 Type 8619 Parameters menu 0/4 MA: Enter the value of the previously selected physical parameter (AI1/AI2), which is associated to a 0/4 mA input current. Instead of being entered, the value can be automatically determined using the function "PV calibration" in the menu "Calibration -> Mx:Inputs -> AI1 or AI2". See section 10.9.

  • Page 134: Setting The Parameters Of The Current Outputs

    Type 8619 Parameters menu 9.25 Setting the parameters of the current outputs Refer to section 8.10 to access the "Parameters" menu. M0:MAIN Parameters M0:Outputs AO1/AO2 This is when the device is be- ing parame- Mx:Outputs tered........ This is when the device is be- ing parame- tered....

  • Page 135: Setting The Parameters Of The Digital Outputs

    Type 8619 Parameters menu 9.26 Setting the parameters of the digital outputs Refer to section 8.10 to access the "Parameters" menu. Mode: On/Off Mode:On/Off Parameters M0:Outputs DO1/DO2 M0:MAIN This is when the device is be- ing parame- Mx:Outputs tered........ This is...

  • Page 136: Configuring In "On/Off" Mode

    Type 8619 Parameters menu Mode: Parameters M0:Outputs DO1/DO2 Mode:PFM M0:MAIN This is when the device is be- ing parame- Mx:Outputs tered........ This is when the device is be- ing parame- tered........ ENTERING 100% ENTERING Invert: Max. freq.: ENTERING Pulse width:...

  • Page 137: Configuring In "Hysteresis" Mode

    Type 8619 Parameters menu 9.26.2 Configuring in "Hysteresis" mode The output status changes when a threshold is reached: • When increasing the process input value, the output status changes when the high threshold is reached. • When decreasing the process input value, the output status changes when the low threshold is reached.

  • Page 138: Configuring In "Fastpwm" Mode

    Type 8619 Parameters menu 9.26.4 Configuring in "FastPWM" mode This mode is used to control a proportional solenoid valve. Not inverted Inverted Output Output T2 = period, constant = 1/frequency T1 varies Fig. 93: "FastPWM" mode PV: Choose the process input associated with the selected output.

  • Page 139: Configuring In "Pfm" Mode

    Type 8619 Parameters menu INVERT: Invert the output or not. PERIOD: Choose the value of period T2 in seconds. MIN ON TIME: Choose the minimum value of T1 in seconds. 9.26.6 Configuring in "PFM" mode This mode is used to control a dosing pump, for example.

  • Page 140: Setting The Parameters Of An Ethernet Module

    Checking the IP address of an Ethernet version Before installing an Ethernet version to the network, make sure that the IP address of the device Type 8619 is not already used by another equipment. → If necessary, change the IP address of the device. Refer to section 8.10 to access the "Parameters" menu.
  • Page 141 Checking the IP address of an Ethernet version Before installing an Ethernet version to the network, make sure the IP address of the device Type 8619 is not already used by another equipment. → If necessary, change the IP address of the device. • IP ADDRESS: Enter the IP address of the device.

  • Page 142: Setting The Parameters Of A Ph/Redox Module

    Type 8619 Parameters menu 9.28 Setting the parameters of a pH/redox module Refer to section 8.10 to access the "Parameters" menu. Parameters Mx:pH/ORP None PT100 This is This is when the when the device is be- device is be- PT1000 ing parame- ing parame- tered....
  • Page 143 Type 8619 Parameters menu BUFFER CALIB. : Choose the type of buffer solution used for automatic calibration of the pH probe/sensor, "Hamilton" solutions sold by Bürkert or solution conforming to DIN 19267: • the device automatically recognises the pH of the following "Hamilton" solutions: 2, 4.01, 7, 10 and 12;...

  • Page 144: Setting The Parameters Of A Conductivity Module

    Type 8619 Parameters menu 9.29 Setting the parameters of a conductivity module Refer to section 8.10 to access the "Parameters" menu. Parameters Mx:Conductivity Probe 2 electrodes 4 electrodes This is This is when the when the device is be- device is be-...
  • Page 145 Type 8619 Parameters menu PROBE: Choose the type of conductivity probe, either with 2 or 4 electrodes, connected to the module. RTD: Choose the type of temperature sensor connected to the module. TEMPERATURE: Choose the value of the temperature used in the process: •...
  • Page 146 Type 8619 Parameters menu ALARM USP: Enter a conductivity value percentage from the table "USP <645>". χ USP<645> graph Percentage of the USP<645> graph, set in the "USP Alarm" field T [°C] Table 10: Behaviour associated to the table USP<645> Graph Description Name displayed in Associated code Status of the "ON/ zone the user defined in the datalogger OFF" output (see...
  • Page 147 Type 8619 Menu Calibration CALIBRATION MENU ........................148 10.1 Safety instructions ........................148 10.2 Enabling/disabling the Hold function ..................148 10.3 Modifying the Calibration menu access code ...............149 10.4 Adjusting the current outputs ....................149 10.5 Calibrating an analogue input AI1 or AI2 connected to a sensor other than a chlorine sensor ............................150 10.6 Calibrating an analogue input AI1 or AI2 connected to a chlorine sensor ......151 10.7 Calibrating an analogue input, AI1 or AI2, at two points, with respect to a measured value other than chlorine ......................152 10.8 Calibrating an analogue input, AI1 or AI2, at one point (offset), with respect to a measured value other than chlorine ..................153 10.9 Calibrating an analogue input connected to a current output or a voltage output .....154 10.10 Calibrating an analogue input, AI1 or AI 2, at 1 point (slope): example with the chlorine sensor Type 8232 ...........................155 10.11 Entering the max. value of the chlorine measuring range ............156...

  • Page 148: Calibration Menu

    Type 8619 Calibration menu CALIBRATION MENU 10.1 Safety instructions WARNING Risk of injury due to non-conforming adjustment. Non conforming adjustment could lead to injuries and damage the device and its environment. ▶ The operators in charge of adjustment must have read and understood the contents of this operating instructions.

  • Page 149: Modifying The Calibration Menu Access Code

    Type 8619 Calibration menu 10.3 Modifying the Calibration menu access code Refer to section 8.10 to access the "Calibration" menu. If the default access code "0000" is kept, the device does not request it to access the Calibration menu. Calibration System Code...

  • Page 150: Calibrating An Analogue Input Ai1 Or Ai2 Connected To A Sensor Other Than A Chlorine Sensor

    Type 8619 Calibration menu 10.5 Calibrating an analogue input AI1 or AI2 connected to a sensor other than a chlorine sensor Refer to section 8.10 to access the "Calibration" menu. Calibration Mx:Inputs AI1/AI2 Mode:general PV offset calibration 1st point Calibr. result PV 2-point calibration...

  • Page 151: Calibrating An Analogue Input Ai1 Or Ai2 Connected To A Chlorine Sensor

    Type 8619 Calibration menu 10.6 Calibrating an analogue input AI1 or AI2 connected to a chlorine sensor Refer to section 8.10 to access the "Calibration" menu. Calibration Mx:Inputs AI1/AI2 Mode:chlorine Range ENTERING PV slope calibration 1st point Calibr. result Calibration intervals Calibration...

  • Page 152: Calibrating An Analogue Input, Ai1 Or Ai2, At Two Points, With Respect To A Measured Value Other Than Chlorine

    Type 8619 Calibration menu 10.7 Calibrating an analogue input, AI1 or AI2, at two points, with respect to a measured value other than chlorine This calibration does not replace the calibration of the measuring sensor connected to the analogue input. Refer to section 8.10 to access the "Calibration" menu.

  • Page 153: Calibrating An Analogue Input, Ai1 Or Ai2, At One Point (Offset), With Respect To A Measured Value Other Than Chlorine

    Type 8619 Calibration menu 10.8 Calibrating an analogue input, AI1 or AI2, at one point (offset), with respect to a measured value other than chlorine This calibration does not replace the calibration of the measuring sensor connected to the analogue input.

  • Page 154: Calibrating An Analogue Input Connected To A Current Output Or A Voltage Output

    Type 8619 Calibration menu 10.9 Calibrating an analogue input connected to a current output or a voltage output If an analogue input, AI1 or AI2, is connected to the current or voltage analogue output of an external instrument (for instance, the 4...20 mA output of a pressure measuring device Type 8311), calibrate the ana- logue input according to Fig. 98.

  • Page 155: Calibrating An Analogue Input, Ai1 Or Ai 2, At 1 Point (Slope): Example With The Chlorine Sensor Type 8232

    Type 8619 Calibration menu 10.10 Calibrating an analogue input, AI1 or AI 2, at 1 point (slope): example with the chlorine sensor Type 8232 This function is used to determine the slope of the straight line of the measurement signal. Refer to section 8.10 to access the "Calibration" menu.

  • Page 156: Entering The Max. Value Of The Chlorine Measuring Range

    Type 8619 Calibration menu 10.11 Entering the max. value of the chlorine measuring range Refer to section 8.10 to access the "Calibration" menu. Calibration Mx:Inputs AI1/AI2 Mode:chlorine Range ENTERING → Enter the max. value of the measuring range indicated on the name plate of the chlorine sensor.

  • Page 157: Entering The Periodicity Of A Maintenance Operation To Be Carried Out On The Sensor Connected To The Analogue Input

    Type 8619 Calibration menu 10.15 Entering the periodicity of a maintenance operation to be carried out on the sensor connected to the analogue input Refer to section 8.10 to access the "Calibration" menu. Calibration Mx:Inputs AI1/AI2 Mode:general Calibration intervals Maintenance ENTERING Yes/No...

  • Page 158: Entering The K Factor For The Used Fitting Or Determining It Using Teach-In

    Type 8619 Calibration menu 10.18 Entering the K factor for the used fitting or determining it using teach-in This function is available on the devices with analysis modules if the software option, "FLOW", is activated. See section 9.5 Refer to section 8.10 to access the "Calibration" menu.

  • Page 159: 10.18.1 Detailed Procedure For Teach-In By Volume

    Type 8619 Calibration menu 10.18.1 Detailed procedure for teach-in by volume → Prepare a tank capable of containing 100 litres, for example; → Choose the volume unit and the flow rate unit in which the teach-in is run: Calibration M0:Inputs DI1/2: Flow rate...

  • Page 160: 10.18.2 Detailed Procedure For Teach-In By Flow Rate

    Type 8619 Calibration menu 10.18.2 Detailed procedure for teach-in by flow rate → Choose the flow rate unit in which teach-in is run: Calibration M0:Inputs DI1/2: Flow rate Flow teaching Flow unit Mx:Inputs Igal/s → Run teach-in by flow rate: Calibration...

  • Page 161: Calibrating A Ph Or Redox Sensor

    Type 8619 Calibration menu 10.19 Calibrating a pH or redox sensor Refer to section 8.10 to access the "Calibration" menu. Calibration pH auto calib. 1st point Mx:pH/ORP pH manual calib. 2nd point? Rinse 2nd point pH calib. result pH calib. data Zero...

  • Page 162: 10.19.1 Manually Calibrating The Ph Or Redox Sensor

    Type 8619 Calibration menu • The "warning" event may be associated with one and/or other of the digital outputs (see section 9.26). • See also section 16.3 If you encounter problems. CALIBRATION LOG: Read the latest valid calibration values. 10.19.1 Manually calibrating the pH or redox sensor •...
  • Page 163 Zero: 7.000 pH 2nd point? Slope:–59.15 mV/pH ±25.00 °C → Rinse the probe. The 8619 displays the calibration result. 1) → confirm rinsing by "OK" when the pH reaches the desired value. → Immerse the clean probe in the second buffer solution: the device displays the measured pH of the solution.

  • Page 164: Detailed Procedure For The Calibration Of The Oxidation Reduction Potential Sensor (1-Point Method Only)

    Type 8619 Calibration menu 10.19.3 Detailed procedure for the calibration of the oxidation reduction potential sensor (1-point method only) The 1-point calibration procedure is used for a quick calibration by adjusting the zero of the measurement graph with a buffer solution with a known oxidation reduction potential.

  • Page 165: 10.20 Calibrating A Conductivity Sensor

    Type 8619 Calibration menu 10.20 Calibrating a conductivity sensor Refer to section 8.10 to access the "Calibration" menu. Calibration Mx:Conductivity Auto. calib. RESULT Manual calib. ENTERING RESULT Cell const. ENTERING TDS factor ENTERING Calib. interval READING Last Interval ENTERING Calibration log READING →...

  • Page 166: 10.20.1 Details Of The Calibration Procedure For A Conductivity Sensor

    Type 8619 Calibration menu 10.20.1 Details of the calibration procedure for a conductivity sensor Calibration consists in determining the cell constant specific to each sensor using a solution with a known conductivity. • In order not to interrupt the process, activate the HOLD function (see section 10.2).
  • Page 167 Type 8619 Menus Diagnostics, Tests and Information DIAGNOSTICS MENU ........................168 11.1 Safety instructions ........................168 11.2 Modifying the "Diagnostics" menu access code ..............168 11.3 Monitoring the current or voltage value received on the analogue inputs ......168 11.4 Detecting an open loop on a voltage input ................169 11.5 Monitoring the pH or redox values ..................170 11.6 Monitoring the conductivity of the fluid .................171 11.7 Monitoring the temperature of the fluid .................172 11.8 Reading the parameters of the pH, redox or conductivity sensor ........173 TESTS MENU ............................174 12.1 Modifying the "Tests" menu access code ................174 12.2 Verifying the correct behaviour of the outputs by simulating a process variable ....174 12.3 Checking that the outputs are working correctly ..............175...

  • Page 168: Diagnostics Menu

    To be warned when the value received on the analogue input is out of range: → choose which thresholds have to be monitored, in the "Thresholds" function, and then → set one or two threshold values outside of which the 8619 generates a "warning" event and displays the icons →...

  • Page 169: Detecting An Open Loop On A Voltage Input

    Type 8619 Diagnostics Menu When a "warning" or "error" event is generated by the 8619: → go into the "Information" menu to read the cause of generation of this event; → correct the problem according to the instructions given in section 16.3.

  • Page 170: Monitoring The Ph Or Redox Values

    → activate monitoring of fluid impedance in the "Status" function, and then → set an impedance range outside of which the 8619 generates a "warning" event and displays the icons → set an impedance range outside of which the 8619 generates an "error" event and displays the icons When a "warning"...

  • Page 171: Monitoring The Conductivity Of The Fluid

    To be warned when the conductivity is out of range: → activate monitoring of fluid conductivity in the "Status" function, and then → set a fluid conductivity range outside of which the 8619 generates a "warning" event and displays the icons →...

  • Page 172: Monitoring The Temperature Of The Fluid

    To be warned when the temperature measurement is out of range: → activate monitoring on the fluid temperature in the "Status" function, and then → set a temperature range (in °C) outside of which the 8619 generates a "warning" event and displays the icons →...

  • Page 173: Reading The Parameters Of The Ph, Redox Or Conductivity Sensor

    Type 8619 Diagnostics Menu • The "warning" event may also be associated with one and/or other digital outputs. See section 9.26 • A current of 22 mA may be emitted on one and/or other of the current outputs when an "error" event related to either the monitoring of the fluid pH, redox, conductivity or temperature values or the moni- toring of an analogue input is generated.

  • Page 174: Tests Menu

    Type 8619 Tests menu TESTS MENU 12.1 Modifying the "Tests" menu access code Refer to section 8.10 to access the "Tests" menu. If the default access code "0000" is kept, the device does not request it to access the "Tests" menu. Tests...

  • Page 175: Checking That The Outputs Are Working Correctly

    Type 8619 Tests menu 12.3 Checking that the outputs are working correctly The icon is displayed in place of the icon whenever the correct operation test is run on an output. During the test, this output no longer reacts, depending on the physical parameter measured.

  • Page 176: Information Menu

    Versions READING READING 1) The choices offered depend on the modules fitted This menu is used to read: • A short description of the reason why the following icons are generated and displayed by the 8619: - ERROR: - WARNING: - MAINTENANCE: - SMILEY: See also section 16.3 If you encounter problems.
  • Page 177 Type 8619 Menu structure STRUCTURE OF THE CONFIGURATION MENUS ................178 PROCESS VARIABLES ........................196 15.1 On the M0:MAIN board ......................196 15.2 On the M1:Ethernet module ....................197 15.3 On the input module .......................198 15.4 On the pH/redox module ......................198 15.5 On the conductivity module ....................199 15.6 On the additional outputs module ...................199 English...

  • Page 178: Structure Of The Configuration Menus

    Type 8619 Structure of the configuration menus STRUCTURE OF THE CONFIGURATION MENUS Refer to section 8.10 to access the Configuration level. Parameters System Date YYYY/MM/DD Time HH:MMss This is This is when the when the device is be- device is be- ing parame-...
  • Page 179 Type 8619 Structure of the configuration menus Parameters Display PV names PV:M0:None M0:MAIN This is This is when the when the device is be- device is be- ing parame- ing parame- tered....1) tered............ Edit name ENTERING °C - L/min Mx views units °C - ImpGPM...
  • Page 180 Type 8619 Structure of the configuration menus Type: MATH Parameters Functions F1...F12: MATH Name: ENTERING This is This is when the when the device is be- device is be- State: ing parame- ing parame- tered.... tered............ Equation ENTERING Unit...
  • Page 181 Type 8619 Structure of the configuration menus Parameters Functions F1...F12: ONOFF Type: Name: ENTERING This is This is when the when the device is be- device is be- ing parame- ing parame- State: tered.... tered............ Lock: M0:MAIN ENTERING PV range...
  • Page 182 Type 8619 Structure of the configuration menus Parameters Functions F1...F12: This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... Setup Channel: Mono tered............ Dual M0:MAIN SP Type: internal external...
  • Page 183 Type 8619 Structure of the configuration menus Parameters Functions F1...F12: This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... tered.... Parameters Sample time: ENTERING ........PV filter: None Fast Slow...
  • Page 184 Type 8619 Structure of the configuration menus Parameters Functions F1...F12: Type: VOL. DOSING Name: ENTERING This is This is when the when the device is be- device is be- ing parame- ing parame- State: tered.... tered............ Lock: M0:MAIN None...
  • Page 185 Type 8619 Structure of the configuration menus Parameters Datalogger State: This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... tered.... Period: ENTERING ........ENTERING Max lines: PV1...PV8: M0:MAIN PV9...PV16: Totalizer A/B...
  • Page 186 Type 8619 Structure of the configuration menus M0:MAIN Parameters M0:Outputs AO1/AO2 This is when the device is be- ing parame- Mx:Outputs tered........ This is when the device is be- ing parame- tered.... ENTERING 4 mA: ....20 mA: ENTERING Filter: None Fast Slow Diag.
  • Page 187 Type 8619 Structure of the configuration menus Mode: Parameters M0:Outputs DO1/DO2 Mode:PWM M0:MAIN This is when the device is be- ing parame- Mx:Outputs tered........ This is when the device is be- ing parame- tered........ ENTERING 0 % 100% ENTERING Invert:...
  • Page 188 Type 8619 Structure of the configuration menus Parameters M1: Ethernet Protocol Modbus TCP This is This is when the when the EtherNet/IP device is be- device is be- only if the software option "ethernet protocols" is ing parame- ing parame- tered....
  • Page 189 Type 8619 Structure of the configuration menus Parameters Mx:pH/ORP None PT100 This is This is when the when the device is be- device is be- PT1000 ing parame- ing parame- tered.... tered............ Temperature Auto Manual if "Temperature" = "Auto"...
  • Page 190 Type 8619 Structure of the configuration menus Parameters Mx:Conductivity Probe 2 electrodes 4 electrodes This is This is when the when the device is be- device is be- ing parame- ing parame- tered.... tered............ None PT100 PT1000 Temperature Auto Manual if "Temperature"...
  • Page 191 Type 8619 Structure of the configuration menus Calibration System Hold Disable Enable Code 0*** Confirm code 0*** M0:Outputs AO1/AO2 ENTERING 20mA ENTERING Mx:Outputs M0:Inputs DI1/2 totalizer Reset totaliz. A Yes/No Reset totaliz. B Yes/No DI1/2: flow rate K factor ENTERING Volume teaching...
  • Page 192 Type 8619 Structure of the configuration menus Calibration Mx:Inputs AI1/AI2 Mode:general PV offset calibration 1st point Calibr. result PV 2-point calibration 1st point 2nd point Calibr. result Calibration intervals Calibration ENTERING Last Reset cali- Yes/No bration Timer Maintenance ENTERING Last Reset Mainte-...
  • Page 193 Type 8619 Structure of the configuration menus Calibration Mx:Inputs DI1/2: totaliser see "Calibration -> M0:Inputs" DI1/2: flow rate pH auto calib. 1st point Mx:pH/ORP pH manual calib. 2nd point? Rinse 2nd point? pH calib. result pH calib. data Zero ENTERING Slope ENTERING Isoth.
  • Page 194 Type 8619 Structure of the configuration menus Diagnostics System Code 0*** Confirm code 0*** Mx:Inputs AI1/AI2 Thresholds: None High Both if "Thresholds" = "Low" or "Both" Warning low: ENTERING if "Thresholds" = "High" or "Both" Warning high: ENTERING if "Thresholds" = "Low" or "Both"...
  • Page 195 Type 8619 Structure of the configuration menus Diagnostics Mx:Conductivity Temperature State: ON/OFF Temperature READING Warning high: ENTERING Warning low: ENTERING Error high: ENTERING Error low: ENTERING Monitor READING Tests System Code 0*** Confirm code 0*** Simulate PV M0:MAIN ENTERING Value: M0:Outputs...

  • Page 196: Process Variables

    Type 8619 Process variables PROCESS VARIABLES This chapter describes the process variables (PV) that are available on each extension module. The PV can be e.g. process inputs, PVNs, PVCs. The list of avalaible PVs depends on the modules fitted and on the options activated: •...

  • Page 197: On The M1:Ethernet Module

    The default value of a PVN (until the first data sent by the PLC) is 0.0. If the PLC stops to refresh the PVN (or if the Ethernet connection is broken), the PVN keeps its last valid value. Refer to the supplement related to the digital communication for the Type 8619, available at country.burkert.com English...

  • Page 198: On The Input Module

    Type 8619 Process variables 15.3 On the input module Mx:Inputs DI1: Qv DI2: Qv DI1: TotA Available on the device if the software option "FLOW" is active. DI1: TotB See section 9.5. DI2: TotA DI2: TotB DI1:Hz DI2:Hz AI1Raw AI2Raw Only the compatible PVs are displayed.

  • Page 199: On The Conductivity Module

    Type 8619 Process variables 15.5 On the conductivity module µS/cm Mx:Conductivity Ω.cm °C °F Only the compatible PVs are displayed. Example: for the configuration of an analog output (AO), the PV "USP" is not displayed. "μS/cm" = measured conductivity of the fluid "Ω.cm"...
  • Page 200 Type 8619 English...
  • Page 201 Type 8619 Maintenance and Troubleshooting REPAIR AND MAINTENANCE ......................202 16.1 Safety instructions ........................202 16.2 Maintenance of the device ......................202 16.3 If you encounter problems ......................202 16.3.1 Miscellaneous problems ..................203 16.3.2 "Error" events related to the monitoring of process parameters (Red LED B (right) and icons displayed) ..............203 16.3.3 "Error" events related to a problem with the device (Red LED A (left) and icons displayed) ...................205...

  • Page 202: Repair And Maintenance

    Type 8619 Repair and maintenance REPAIR AND MAINTENANCE 16.1 Safety instructions DANGER Risk of injury due to electrical voltage. ▶ If a 12...36 V DC wall-mounted version is installed either in a wet environment or outdoors, all the elec- trical voltages must be of max. 35 V DC. ▶ Before carrying out work on the system, disconnect the electrical power for all the conductors and isolate it.

  • Page 203: Miscellaneous Problems

    Type 8619 Repair and maintenance LEDs Displayed icons Type of event and possible cause LED A (left) LED B (right) Smiley Error Warning Maintenance "Maintenance" event linked to a calibration. Refer to green orange chapter 10.13, chapter 10.15, chapter 10.19, chapter 10.20. any colour any colour Problem linked to the datalogger. smiley 16.3.1...
  • Page 204 Type 8619 Repair and maintenance Message dis- Meaning Recommended action played in the "Information" menu → Go to the "Diagnostics" menu to read "Mx:E:Glass The impedance of the measurement elec- imped." trode on the "Mx" module is out of range. the impedance value of the pH elec- trode (section 11.5).

  • Page 205: Error" Events Related To A Problem With The Device (Red Led A (Left) And Icons X And Displayed)

    Type 8619 Repair and maintenance 16.3.3 "Error" events related to a problem with the device (Red LED A (left) and icons displayed) When an error event related to a problem with the device is generated: • The 4...20 mA output(s) generate a current of 22 mA.

  • Page 206: And

    Type 8619 Repair and maintenance 16.3.4 "Warning" events related to the monitoring of process parameters (Orange LED B (right) and icons displayed) When a "warning" event related to the monitoring of the process parameters is generated: • The 4...20 mA output(s) operate normally.

  • Page 207: Warning" Events Related To A Problem With The Device (Orange Led A (Left) And Icons And Displayed)

    Type 8619 Repair and maintenance Message dis- Meaning Recommended action played in the "Information" menu → Go to the "Diagnostics" menu to read "Mx:W:Temperature" The fluid temperature is out of range. the value of the temperature measured This message is displayed if monitoring (section 11.7). of the fluid temperature is activated on →...
  • Page 208 Type 8619 Repair and maintenance 16.3.6 "Maintenance" events related to calibration (Orange LED B (right) and icons displayed) When a "maintenance" event related to calibration is generated: • The 4...20 mA output(s) operate normally. • The transistor outputs configured in "warning" mode switch.

  • Page 209: Error Messages During Data Saving

    Type 8619 Repair and maintenance 16.3.7 Error messages during data saving The following error messages may be displayed when saving data (see section 9.6). Message Meaning Recommended action displayed "Missing memory No memory card has been inserted into the → Insert a memory card into the card"...

  • Page 210: Messages During Datalogging (Icon X Displayed)

    Type 8619 Repair and maintenance 16.3.9 Messages during datalogging (icon displayed) The error messages associated to the icon , can be transmitted during datalogging (see section 9.22). Message displayed in the Meaning Recommended action system log "M0:MC read only" The card is write protected.

  • Page 211: Spare Parts And Accessories

    ▶ Use only original accessories and original replacement parts from Bürkert. Spare part Article number 4 plastic fasteners for the 8619 multiCELL 560225 4 plastic screws for the cover of the 8619 multiCELL WM 565193 Accessory Article number 8 GB memory card 564072...

  • Page 212: Packaging And Transport

    –10...+70 °C if the memory card with article number 564072 is inserted. DISPOSAL Environmentally friendly disposal ▶ Follow national regulations regarding disposal and the environment. ▶ Collect electrical and electronic devices separately and dispose of them as special waste. Further information: country.burkert.com. English...
  • Page 214 www.burkert.com...

This manual is also suitable for:

8619 multicell wm ac8619 multicell wm dc8619 multicell

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