Burkert 8619 Series Quick Start Manual

Burkert 8619 Series Quick Start Manual

Modular transmitter/controller
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Type 8619
8619 multiCELL WM AC
8619 multiCELL WM DC
8619 multiCELL
Modular transmitter/controller
Modularer Transmitter/Controller
Transmetteur/contrôleur modulaire
Quickstart
(from software version B.0101/ Gültig ab Software-
version B.01.01/ À partir de la version logicielle B.01.01)

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Summary of Contents for Burkert 8619 Series

  • Page 1 Type 8619 8619 multiCELL WM AC 8619 multiCELL WM DC 8619 multiCELL Modular transmitter/controller Modularer Transmitter/Controller Transmetteur/contrôleur modulaire Quickstart (from software version B.0101/ Gültig ab Software- version B.01.01/ À partir de la version logicielle B.01.01)
  • Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert SAS, 2017-2018 Quickstart 1803/01_EU-ML 00569044 / Original_FR-EN...
  • Page 3: Table Of Contents

    Type 8619 Table of Contents ABOUT THE QUICKSTART ................................6 Symbols used ..................................6 1.1 Definition of the word "device" ............................7 1.2 Definition of the word "Industrial Ethernet" ......................7 1.3 Validity of the Quickstart ..............................7 1.4 INTENDED USE ....................................7 BASIC SAFETY INFORMATION ..............................8 GENERAL INFORMATION ................................9 Manufacturer's address and international contacts ....................9 4.1 Warranty conditions ................................9 4.2 4.3 Information on the internet .............................9 DESCRIPTION OF THE RATING PLATE ..........................10 5.1 Additional markings (only for an Ethernet version) ..................10 TECHNICAL DATA ...................................11...
  • Page 4 6.11 Specifications of the Industrial Ethernet protocols ..................22 6.11.1 Modbus TCP protocol ........................22 6.11.2 PROFINET protocol ..........................23 6.11.3 EtherNet/IP protocol .........................24 INSTALLATION AND WIRING ..............................25 Safety instructions ................................25 7.1 Installation procedure ..............................26 7.2 7.2.1 Installing a 8619 multiCELL on an enclosure or electrical cabinet ........26 7.2.2 Installing a 8619 multiCELL WM on a support .................27 Electrical wiring ..................................29 7.3 7.3.1...
  • Page 5 8.6.3 Calibrating a redox sensor .......................48 8.6.4 Calibrating a conductivity sensor ....................48 TROUBLESHOOTING AND MAINTENANCE ........................49 Safety instructions ................................49 9.1 If you encounter problems ............................49 9.2 SPARE PARTS AND ACCESSORIES ............................50 PACKAGING AND TRANSPORT ...............................50 STORAGE ......................................50 DISPOSAL OF THE DEVICE ................................50 English...
  • Page 6: About The Quickstart

    The Quickstart describes the main steps to be carried out when installing, commissioning and programming the device. Refer to the corresponding Operating Instructions to get a complete description of the device. The Operating Instructions for type 8619 can be found on internet under: www.burkert.com Type 8619 1.1 Symbols used DANGER Warns against an imminent danger.
  • Page 7: Definition Of The Word "Device

    Type 8619 About the Quickstart 1.2 Definition of the word "device" The word "device" used in the Quickstart refers to the controller/transmitter: • type 8619 multiCELL, i.e. the panel-mounted versions, • type 8619 multiCELL WM AC, i.e. the wall-mounted versions with an AC operating voltage, •...
  • Page 8: Basic Safety Information

    Type 8619 Basic safety information BASIC SAFETY INFORMATION This safety information does not take into account any contingencies or occurrences that may arise during instal- lation, use and maintenance of the device. The operating company is responsible for the respect of the local safety regulations including for the staff safety. Risk of injury due to electrical voltage.
  • Page 9: General Information

    To contact the manufacturer of the device, use following address: Burkert SAS Rue du Giessen BP 21 F-67220 TRIEMBACH-AU-VAL You may also contact your local Burkert sales office. The addresses of our international sales offices are available on the internet at: www.burkert.com 4.2 Warranty conditions The condition governing the legal warranty is the conforming use of the device in observance of the operating condi- tions specified in the Operating Instructions.
  • Page 10: Description Of The Rating Plate

    Type 8619 Description of the rating plate DESCRIPTION OF THE RATING PLATE 2xDI - 2xAO - 2xDO - SD CARD 8619 multiCELL pH/ORP - PT100/1000 Supply: 12...36 V DC, 2 A RES COND 2/4 POLES PT100/1000 Temp: -10...+60 °C 2xAO - 2xDO IP65 PANEL (FRONT) IP20 (REAR) S-N:1110 00560204 Softw.:...
  • Page 11: Technical Data

    Type 8619 Technical data TECHNICAL DATA 6.1 Conditions of use of the 8619 multiCELL Ambient temperature • without extension modules • –10...+70 °C • with extension modules • –10...+60 °C Air humidity < 85%, not condensing Height above sea level max. 2000 m Protection rating according to EN 60529 •...
  • Page 12: Conditions Of Use Of The 8619 Multicell Wm Ac

    Type 8619 Technical data 6.3 Conditions of use of the 8619 multiCELL WM AC Observe the maximum permissible load as a function of the ambient temperature. See the derating curves in Fig. 6 chap. 6.9. Ambient temperature –10...+70 °C Air humidity < 85%, not condensing Height above sea level max.
  • Page 13: Material Data

    Type 8619 Technical data Identification on the device Certification Variable key Measuring Equipment UL-listed PU02 ® EXXXXXX UL-recognized PU01 For Ethernet versions, the device is certified by the following certification bodies: • ODVA for EtherNet/IP protocol, • PI for PROFINET protocol. 6.5 Material data Table 1:  Materials in contact with the ambient air  Material Component 8619 multiCELL WM AC or...
  • Page 14: Dimensions

    PA66 PA66 gold-plated contacts Stainless steel 316 (A4) Stainless steel 304 Silicone PBT, contacts in gold-plated PA66 copper alloy Fig. 5:  Component materials of the 8619 multiCELL WM  6.6 Dimensions Please refer to the technical data sheets of the device, available at: www.burkert.com English...
  • Page 15: Electrical Specifications Of The 8619 Multicell

    Type 8619 Technical data 6.7 Electrical specifications of the 8619 multiCELL Electrical supply 12...36 V DC • filtered and regulated • SELV circuit, at a non-hazardous energy level • Tolerance: ±10% • Maximal consumption: 2 A Specifications of the 12...36 V DC power • Limited power source according to §9.4 of EN 61010-1 standard source (not provided) of the UL devices, •...
  • Page 16: Electrical Specifications Of The 8619 Multicell Wm Dc

    Type 8619 Technical data 6.8 Electrical specifications of the 8619 multiCELL WM DC Electrical supply 12...36 V DC • filtered and regulated • SELV circuit, at a non-hazardous energy level • Tolerance: ±10% • Maximal consumption: 2 A Own consumption (without extension 2 VA module, outputs not connected) Power distribution •...
  • Page 17: Electrical Specifications Of The 8619 Multicell Wm Ac

    Type 8619 Technical data 6.9 Electrical specifications of the 8619 multiCELL WM AC Electrical supply 110...240 V AC • 50...60 Hz • Frequency • Max. current • 550 mA • Integrated protection • delayed 3.15 A fuse, 250 V AC, (breaking capacity = 1500 A at 250 V AC, 10 kA at 125 V AC), certified EIC 60127, UL listed and recognized Power distribution •...
  • Page 18: Specifications Common To All The Versions

    Type 8619 Technical data All analogue outputs ("AO") • 4...20 mA current • Uncertainty: ±0.5 % of the measured value • Any connection mode, in sink or source mode • Galvanically isolated • Protected against polarity reversal • Max. loop impedance 1100 W at 36 V DC, 610 W at 24 V DC, 100 W at 12 V DC All digital outputs ("DO") •...
  • Page 19: Specifications Of The "Input" Module

    Type 8619 Technical data 6.10.3 Specifications of the "Input" module Power consumption 0.1 VA Digital inputs ("DI") • Switching threshold V : 5...36 V DC • Switching threshold V : < 2 V DC • Input impedance: 3 kW • Galvanically isolated • Protected against polarity reversal and voltage spikes •...
  • Page 20: Specifications Of The "Ph/Orp" Module

    Type 8619 Technical data 6.10.5 Specifications of the "pH/ORP" module pH measurement • pH measurement range • –2.00...+16.00 pH • Resolution of pH measurement • 0.01 pH • Systematic variation in the pH • ±0.02 pH + pH probe error measurement • Potential difference measurement range •...
  • Page 21: Specifications Of The Conductivity Module "Cond

    Type 8619 Technical data 6.10.6 Specifications of the conductivity module "COND" 5 W...1 MW Resistance measurement (without conductivity sensor connected) Power consumption 0.25 VA Type of conductivity probe With 2 or 4 electrodes; the specifications of Bürkert cells are described in the related operating instructions. Conductivity measurement (with connected conductivity sensor) •...
  • Page 22: Specifications Of The Industrial Ethernet Protocols

    Type 8619 Technical data 6.11 Specifications of the Industrial Ethernet protocols 6.11.1 Modbus TCP protocol TCP port Protocol Internet protocol, version 4 (IPv4) Network topology • Tree • Star • Line (open daisy chain) IP configuration • Fixed IP • BOOTP (Bootstrap Protocol) • DHCP (Dynamic Host Configuration Protocol) Transmission speed 10 and 100 MBit/s Data transport layer...
  • Page 23: Profinet Protocol

    Multiple Application Relations (AR) Stack can simultaneously process up to 2 IO-ARs, 1 Supervisor-DA AR GSDml file Available at / Download from: www.burkert.com AI = Analogue Input, AO = Analogue Output, DI = Digital Input, DO = Digital Output. English...
  • Page 24: Ethernet/Ip Protocol

    Output (Producer to Consumer or Scanner to Adapter) 20 Process Values Network (PVN) EDS file Available at / Download from: www.burkert.com AI = Analogue Input, AO = Analogue Output, DI = Digital Input, DO = Digital Output, Consumer = Server, Pro- ducer = Client, Adapter = Server, Scanner = Client.
  • Page 25: Installation And Wiring

    Type 8619 Installation and wiring INSTALLATION AND WIRING 7.1 Safety instructions DANGER Risk of injury due to electrical voltage. ▶ If a 12..36 V DC wall-mounted version is installed either in a wet environment or outdoors, all the electrical voltages must be of max. 35 V DC. ▶ Before carrying out work on the system, disconnect the electrical power for all the conductors and isolate it. ▶...
  • Page 26: Installation Procedure

    Type 8619 Installation and wiring 7.2 Installation procedure 1. To carry out mechanical installation: Depending on the version, follow the instructions in section 7.2.1 or 7.2.2. 2. To wire the device: Depending on the version, follow the instructions in section 7.3. 7.2.1 Installing a 8619 multiCELL on an enclosure or electrical cabinet →...
  • Page 27: Installing A 8619 Multicell Wm On A Support

    Type 8619 Installation and wiring Step 5: → Place the fastener flush against the device by hand, so that the hooks remain in place. Step 6: → Fully tighten the screws using an appropriate screwdriver. → Repeat steps 4 to 6 to fit the remaining 3 fasteners. Fig. 7: ...
  • Page 28 Type 8619 Installation and wiring Step 1: Removing the wall-mounting fastening plate from the device. 1. Press the tab to unlock the device. 2. Lift the device. 3. Separate the device from the wall-mounting fas- tening plate. Step 2: Installing the wall-mounting fastening plate on the support.
  • Page 29: Electrical Wiring

    Type 8619 Installation and wiring 7.3 Electrical wiring DANGER Risk of injury due to electrical voltage. ▶ If a 12...36 V DC wall-mounted version is installed either in a wet environment or outdoors, all the electrical voltages must be of max. 35 V DC. ▶ Before carrying out work on the system, disconnect the electrical power for all the conductors and isolate it. ▶...
  • Page 30: Specifications Of The Cables And Conductors

    Type 8619 Installation and wiring 7.3.2 Specifications of the cables and conductors → Use shielded cables (not provided) with a maximum operating temperature greater than 90 °C. → Use cables and electric wires with dimensions that respect the specifications described in Table 2. → For an Ethernet version, use RJ45 cables that respect the specifications described in Table 3. The electrical connections are carried out via terminal blocks and, on an Ethernet version, via RJ45 ports: •...
  • Page 31: Wiring The 12

    Type 8619 Installation and wiring 12-36 VDC Electrical power supply SUPPLY PWR OUT DI1 AO2 FE Removable screw terminals, 21-positions, black Fig. 9:  Wiring the 12...36 V DC electrical supply for a 8619 multiCELL  7.3.4 Wiring the 12...36 V DC electrical supply for a 8619 multiCELL WM DC → Use a filtered and regulated 12...36 V DC electrical power supply. → Use the rightmost cable gland for the electrical power supply cable. →...
  • Page 32: Wiring The 110

    Type 8619 Installation and wiring 7.3.5 Wiring the 110...240 V AC electrical supply for a 8619 multiCELL WM AC → Unscrew and remove the protective cover of the power supply connection terminal block. Protective cover → Use the rightmost cable Removable screw gland for the electrical power terminals, 2-positions, supply cable. green →...
  • Page 33: Supplying An External Instrument Via A 8619 Multicell

    Type 8619 Installation and wiring 7.3.6 Supplying an external instrument via a 8619 multiCELL The device in a panel-mounted version can be used to supply an external instrument, for example a flow sensor, with a voltage identical to the supply voltage of the device. The power supply is available on the main board "M0" of a 8619 multiCELL. 12...36 VDC Power supply available for an external instrument...
  • Page 34: Wiring The Inputs And Outputs On The Main Board "M0

    7.3.8 Wiring the inputs and outputs on the main board "M0" Find some connection examples with Bürkert sensors in the complete Operating Instructions under www.burkert.com The main board "M0" has: • 2 digital inputs (marked DI1 and DI2), for connecting a flow sensor for example • Two 4...20 mA analogue outputs (marked AO1 and AO2) •...
  • Page 35: Identifying The Pins On The Extension Modules

    Type 8619 Installation and wiring 7.3.9 Identifying the pins on the extension modules If you use terminal blocks other than those supplied with the device, these terminal blocks will not be marked. Fig. 15 enables labelling of the terminals. MEMORY CARD SUPPLY DI2 FE AO1 AO2 FE DO1 DO2 FE PWR OUT Terminal No.
  • Page 36: Wiring The Industrial Ethernet

    Type 8619 Installation and wiring 7.3.10 Wiring the Industrial Ethernet WARNING Risk of injury due to non-conforming installation. ▶ Electrical installation can only be carried out by qualified and skilled staff with the appropriate tools. 7.4 Description of the LEDs for the connection to the network (Industrial Ethernet only) An Industrial Ethernet device has 2 LEDs on each RJ45 connector to show the status of the connection to the network.
  • Page 37: Connection Example Of The Ethernet Module

    → Crimp the RJ45 male connector. → Insert the RJ45 connector in the RJ45 port. → Do the settings of the Ethernet connection. Refer to the Supplement related to the digital communication for the type 8619, available on: www.burkert.com. 7.4.1 Connection example of the Ethernet module...
  • Page 38: Wiring The Module "Input

    Type 8619 Installation and wiring 7.4.2 Wiring the module "INPUT" Find some connection examples with Bürkert sensors in the complete Operating Instructions under www.burkert.com The module "INPUT" has: • Two analogue inputs; • Two digital inputs. The inputs are galvanically insulated, and therefore floating.
  • Page 39 Type 8619 Installation and wiring 1st 0/4...20 mA output 2nd 0/4...20 mA output (at external instrument) (at external instrument) + - I 12...36 VDC 12...36 VDC 0 VDC 0 VDC 1st digital output (at external instrument) 0 VDC 12...36 VDC 2nd digital output (at external instrument) 0 VDC Removable screw termi-...
  • Page 40: Wiring The Output Module "Out

    Type 8619 Installation and wiring 7.4.3 Wiring the output module "OUT" The module "OUT" has: • Two 4...20 mA analogue outputs; • Two digital outputs. The outputs are galvanically insulated, and therefore floating. 1st 4...20 mA 2nd 4...20 mA input (at input (at external external instrument) instrument) 0 VDC 12...36 VDC...
  • Page 41: Wiring The "Ph/Orp" Module

    Wiring the "pH/ORP" module Find some connection examples with Bürkert sensors in the complete Operating Instructions under www.burkert.com • To avoid the influence of disturbances, wire the pH sensor in symmetric mode. In this case, it is com- pulsory to wire the equipotential electrode.
  • Page 42: Wiring The Conductivity Module "Cond

    Colour of the wires in Bürkert connection cables with order codes 561904, 561905 or 561906. Fig. 25:  Wiring a pH sensor and a Pt100 or Pt1000 temperature sensor in asymmetrical mode to a "pH/ORP" module 7.4.5 Wiring the conductivity module "COND" Find some connection examples with Bürkert sensors in the complete Operating Instructions under www.burkert.com Conductivity sensor Temperature sensor 6 7 8...
  • Page 43 Type 8619 Installation and wiring Temperature sensor 6 7 8 Removable screw terminals, 9-positions, green FE = functional earth Fig. 27:  Wiring a resistive conductivity cell with 4 electrodes and a Pt100 or Pt1000 temperature sensor to a conductivity  module "COND" English...
  • Page 44: Commissioning, Display Description

    Type 8619 Commissioning, display description COMMISSIONING, DISPLAY DESCRIPTION For a detailed description of all the functions and their adjustment, refer to the Operating Instructions available on the CD delivered with the device or on the internet under www.burkert.com. 8.1 Safety instructions WARNING Risk of injury due to non-conforming adjustment. Non conforming adjustment could lead to injuries and damage the device and its environment.
  • Page 45 Type 8619 Commissioning, display description M6:Outputs 29/06/2010 13:40 M2:Conductivity 29/06/2010 13:40 29/06/2010 mS/cm M1:pH 13:40 29/06/2010 M0:MAIN 13:40 ..6.53 5.000 M0:MAIN 29/06/2010 25.2 13:40 0.500 °C 12.00 39.20 30.00 MENU °C 25.2 1.000 6.000 33.00 20.00 MENU Views of the modules connected to the device (cannot be modified): •...
  • Page 46: Configuration Level Access

    Type 8619 Commissioning, display description 8.4 Configuration level access Parameters This is when the device is be- Code ing parame- tered........ System "Param- On any view in incorrect Display This is when the eters" code Process level, device is be- Functions ing parame- tered....
  • Page 47: Checking The Ip Address Of An Ethernet Module

    Type 8619 Commissioning, display description 8.5 Checking the IP address of an Ethernet module Checking the IP address of an Ethernet version Before installing an Ethernet version into the network, make sure the IP address of the device type 8619 is not already used by another equipment. → If necessary, change the IP address of the device. Parameters M1: Ethernet IP settings...
  • Page 48: Calibrating A Redox Sensor

    Type 8619 Commissioning, display description 8.6.3 Calibrating a redox sensor ▶ Modify the default calibration limits before calibrating your sensor in the menu "Parameters" -> "Mx:pH/ ORP" -> "Calibration limits" -> "ORP Offset". ▶ In order not to interrupt the process, activate the HOLD function in the menu "Calibration -> System -> Hold".
  • Page 49: Troubleshooting And Maintenance

    Type 8619 Troubleshooting and maintenance TROUBLESHOOTING AND MAINTENANCE 9.1 Safety instructions DANGER Risk of injury due to electrical voltage. ▶ If a 12...36 V DC wall-mounted version is installed either in a wet environment or outdoors, all the electrical voltages must be of max. 35 V DC. ▶ Before carrying out work on the system, disconnect the electrical power for all the conductors and isolate it. ▶...
  • Page 50: Spare Parts And Accessories

    Type 8619 Spare parts and accessories SPARE PARTS AND ACCESSORIES CAUTION Risk of injury and/or material damage caused by the use of unsuitable parts. Incorrect accessories and unsuitable replacement parts may cause injuries and damage the device and the sur- rounding area. ▶ Use only original accessories and original replacement parts from Bürkert. PACKAGING AND TRANSPORT NOTE Damage due to transport Transport may damage an insufficiently protected device.
  • Page 51 Type 8619 English...
  • Page 52 www.burkert.com...

This manual is also suitable for:

8619 multicell wm ac8619 multicell8619 multicell wm dc

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