Yamaha FJR13AV(C) Manuals

Manuals and User Guides for Yamaha FJR13AV(C). We have 2 Yamaha FJR13AV(C) manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha FJR13AV(C) Service Manual

Yamaha FJR13AV(C) Service Manual (726 pages)

Brand: Yamaha | Category: Farm Equipment | Size: 41.71 MB

Table of Contents

Table of Contents

7
- General Information
  9
  - Identification
    10
    
    Vehicle Identification Number
    10
    
    Model Label
    10
  - Features
    11
    
    Outline of the Fi System
    11
    
    Fi System
    12
    
    Outline of the Unified Brake System
    13
    
    Outline of the Abs
    14
    
    Abs Component Functions
    19
    
    Abs Operation
    25
    
    Abs Self-Diagnosis Function
    29
    
    Abs Warning Light and Operation
    31
    
    OUTLINE of the YCC-S (Yamaha Chip Controlled-Shift) SYSTEM (FJR13AE)
    32
    
    Instrument Functions
    35
  - Important Information
    39
    
    Preparation for Removal and Disassembly
    39
    
    Replacement Parts
    39
    
    Gaskets, Oil Seals and O-Rings
    39
    
    Lock Washers/Plates and Cotter Pins
    39
    
    Bearings and Oil Seals
    40
    
    Circlips
    40
  - Checking the Connections
    41
  - Special Tools
    42
Specifications

49
- General Specifications
  50
- Engine Specifications
  51
- Chassis Specifications
  59
- Electrical Specifications
  62
- Tightening Torques
  65
- Lubrication Points and Lubricant Types
  76
  - Engine
    76
  - Chassis
    78
- Lubrication System Chart and Diagrams
  80
  - Engine Oil Lubrication Chart
    80
  - Lubrication Diagrams
    82
- Cooling System Diagrams
  92
- Cable Routing (Fjr13A)
  96
- Cable Routing (Fjr13Ae)
  116
Periodic Checks and Adjustments

137
- Periodic Maintenance
  
  140
- Engine
  
  145
- Chassis
  
  167
  - Adjusting the Front Disc Brake
    167
    
    Adjusting the Rear Disc Brake
    167
    
    Checking the Brake Fluid Level
    168
    
    Checking the Front Brake Pads
    168
    
    Checking the Rear Brake Pads
    169
    
    Checking the Brake Hoses
    169
    
    Adjusting the Rear Brake Light Switch
    169
    
    Bleeding the Hydraulic Brake System (Abs)
    170
    
    Adjusting the Shift Pedal (Fjr13A)
    171
    
    Adjusting the Shift Pedal (Fjr13Ae)
    171
    
    Checking the Final Gear Oil Level
    172
    
    Changing the Final Gear Oil
    172
    
    Checking and Adjusting the Steering Head
    172
    
    Adjusting the Handlebar Position
    173
    
    Checking the Front Fork
    174
    
    Adjusting the Front Fork Legs
    175
    
    Adjusting the Rear Shock Absorber Assembly
    176
    
    Adjusting the Side Panels
    177
    
    Adjusting the Rider Seat Height
    177
    
    Checking the Tires
    179
    
    Checking the Wheels
    181
    
    Checking and Lubricating the Cables
    181
    
    Lubricating the Levers
    181
    
    Lubricating the Pedals
    181
    
    Lubricating the Sidestand
    181
    
    Lubricating the Centerstand
    181
    
    Lubricating the Rear Suspension
    182
- Electrical System
  
  183
  - Checking and Charging the Battery
    183
  - Checking the Fuses
    183
  - Replacing the Headlight Bulbs
    183
  - Adjusting the Headlight Beams
    183
Chassis

185
- General Chassis
  
  196
- Front Wheel
  
  204
- Rear Wheel
  
  211
- Front Brake
  
  216
- Rear Brake
  
  234
  - Introduction
    234
  - Checking the Rear Brake Disc
    234
  - Replacing the Rear Brake Pads
    234
  - Removing the Rear Brake Caliper
    235
  - Disassembling the Rear Brake Caliper
    236
  - Checking the Rear Brake Caliper
    236
  - Assembling the Rear Brake Caliper
    236
  - Installing the Rear Brake Caliper
    236
  - Removing the Rear Brake Master Cylinder
    238
  - Checking the Rear Brake Master Cylinder
    238
  - Assembling the Rear Brake Master Cylinder
    238
  - Installing the Rear Brake Master Cylinder
    239
- Abs (Anti-Lock Brake System)
  
  241
  - Abs Components Chart
    241
  - Removing the Hydraulic Unit
    245
  - Checking the Hydraulic Unit
    245
  - Checking the Proportioning Valve and Metering Valve
    246
  - Installing the Hydraulic Unit
    246
  - Hydraulic Unit Operation Tests
    247
  - Trial Run
    250
- Handlebars
  
  251
  - Removing the Handlebars
    255
  - Checking the Handlebars
    255
  - Installing the Handlebars (Fjr13A)
    255
  - Installing the Handlebars (Fjr13Ae)
    257
- Front Fork
  
  260
  - Removing the Front Fork Legs
    263
  - Disassembling the Front Fork Legs
    263
  - Checking the Front Fork Legs
    264
  - Assembling the Front Fork Legs
    265
  - Installing the Front Fork Legs
    268
- Steering Head
  
  270
  - Removing the Lower Bracket
    272
  - Checking the Steering Head
    272
  - Installing the Steering Head
    272
- Rear Shock Absorber Assembly
  
  274
- Swingarm
  
  280
  - Removing the Swingarm
    280
  - Checking the Swingarm
    280
  - Installing the Swingarm
    280
- Shaft Drive
  
  282
Engine

299
- Engine Removal
  
  302
  - Engine
    308
    
    REMOVING the GEAR POSITION SENSOR (FJR13AE Only)
    309
    
    Removing the Engine (Fjr13A)
    309
    
    Removing the Engine (Fjr13Ae)
    309
    
    Installing the Engine
    309
    
    INSTALLING the GEAR POSITION SENSOR (FJR13AE Only)
    312
    
    ADJUSTING the GEAR POSITION SENSOR (FJR13AE Only)
    312
- Camshafts
  
  313
  - Removing the Camshafts
    315
  - Checking the Camshafts
    316
  - Checking the Camshaft Sprockets
    317
  - Checking the Timing Chain Guides
    317
  - Checking the Timing Chain Tensioner
    317
  - Installing the Camshafts
    318
- Cylinder Head
  
  322
  - Removing the Cylinder Head
    323
  - Checking the Cylinder Head
    323
  - Installing the Cylinder Head
    323
- Valves and Valve Springs
  
  326
  - Removing the Valves
    326
  - Checking the Valves and Valve Guides
    326
  - Checking the Valve Seats
    328
  - Checking the Valve Springs
    329
  - Checking the Valve Lifters
    330
  - Installing the Valves
    330
- Generator and Starter Clutch
  
  332
  - Removing the Generator
    335
  - Removing the Starter Clutch
    335
  - Checking the Starter Clutch
    335
  - Installing the Starter Clutch
    336
  - Installing the Generator
    336
- Pickup Rotor
  
  338
  - Removing the Pickup Rotor
    339
  - Installing the Pickup Rotor
    339
- Electric Starter
  
  341
  - Checking the Starter Motor
    343
  - Assembling the Starter Motor
    344
- Clutch
  
  357
- SHIFT ACTUATOR and SHIFT ROD (FJR13AE Only)
  
  368
  - Removing the Shift Actuator
    370
  - Checking the Shift Rod
    370
  - Installing the Foot Shift Switch
    370
  - Adjusting the Foot Shift Switch
    371
  - Installing the Left Footrest Assembly
    372
  - Installing the Shift Actuator
    372
- Shift Shaft
  
  374
  - Checking the Shift Shaft
    375
  - Checking the Stopper Lever
    375
  - Installing the Shift Shaft (Fjr13A)
    375
  - Installing the Shift Shaft (Fjr13Ae)
    375
- Oil Pump
  
  377
  - Checking the Oil Pump
    380
  - Checking the Relief Valve
    380
  - Checking the Oil Delivery Pipes
    381
  - Checking the Oil Strainer
    381
  - Assembling the Oil Pump
    381
  - Installing the Oil Pan
    381
- Middle Gear
  
  382
- Crankcase
  
  395
  - Disassembling the Crankcase
    401
  - Checking the Crankcase
    401
  - Checking the Oil Delivery Pipes
    401
  - Checking the Bearings and Oil Seal
    401
  - Checking the Timing Chain and Oil Pump Drive Chain
    401
  - Assembling the Crankcase
    401
- Connecting Rods and Pistons
  
  405
  - Removing the Connecting Rods and Pistons
    406
  - Checking the Cylinders and Pistons
    406
  - Checking the Piston Rings
    407
  - Checking the Piston Pin
    408
  - Checking the Connecting Rods
    409
  - Installing the Connecting Rods and Pistons
    410
- Crankshaft
  
  413
  - Removing the Crankshaft Journal Bearings
    414
  - Checking the Oil Nozzles
    414
  - Checking the Crankshaft
    414
  - Installing the Crankshaft
    415
- Transmission
  
  417
  - Removing the Transmission
    424
  - Checking the Shift Forks
    424
  - Checking the Shift Drum Assembly
    424
  - Checking the Transmission
    424
  - Assembling the Main Axle and Drive Axle
    425
  - Installing the Transmission
    426
- Balancers
  
  428
  - Checking the Balancers
    430
  - Installing the Front Balancer
    430
  - Installing the Rear Balancer
    431
  - Cooling System
    435
  - Fuel System
    451
  - Electrical System
    467
  - General Information
    709
  - Troubleshooting
    709

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Yamaha FJR13AV(C) Owner's Manual

Yamaha FJR13AV(C) Owner's Manual (111 pages)

Brand: Yamaha | Category: Motorcycle | Size: 5.2 MB

Table of Contents

Important Manual Information
4
Table of Contents
7
Safety Information

9
- Location of Important Labels
  13
Description

16
- Left View
  16
- Right View
  17
- Controls and Instruments
  18
Instrument and Control Functions

19
- Main Switch/Steering Lock
  19
- Indicator and Warning Lights
  20
- Speedometer
  21
- Tachometer
  21
- Multi-Function Display
  22
- Handlebar Switches
  26
- Clutch Lever
  28
- Shift Pedal
  29
- Brake Lever
  29
- Brake Pedal
  29
- Abs
  30
- Fuel Tank Cap
  30
- Fuel
  31
- Catalytic Converter
  32
- Seats
  32
- Adjusting the Rider Seat Height
  34
- Storage Compartments
  36
- Accessory Box
  36
- Adjusting the Headlight Beams
  37
- Handlebar Position
  37
- Opening and Closing the Cowlings
  38
- Rear View Mirrors
  39
- Adjusting the Front Fork
  39
- Specifications
  40
- Adjusting the Shock Absorber Assembly
  41
- Sidestand
  42
- Ignition Circuit Cut-Off System
  43
- Auxiliary DC Jack
  45
Pre-Operation Checks

46
- Pre-Operation Check List
  47
Operation and Important Riding Points

49
- Starting the Engine
  49
- Shifting
  50
- Engine Break-In
  51
- Parking
  52
Periodic Maintenance and Minor Repair

53
Motorcycle Care and Storage

92
- Care
  92
- Storage
  94
Specifications

96
Consumer Information

99
- Identification Numbers
  99
- Reporting Safety Defects
  101
- Motorcycle Noise Regulation
  102
- Maintenance Record
  103
- Yamaha Motor
  105
- Warranty
  105
- Yamaha Extended Service (Y.e.s.)
  107

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