Service Information; Troubleshooting - KYMCO Dink-R 150 Manual

9. DRIVEN PULLEYS

SERVICE INFORMATION

GENERAL INSTRUCTIONS
The drive pulley, clutch and driven pulley can be serviced with the engine installed.
Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from them to
minimize the slipping of drive belt and drive pulley.
SPECIFICATIONS
Item
Weight roller O.D(Drive pulley)
Clutch outer I.D
Clutch lining thickness
TORQUE VALUES
Drive face nut
Clutch outer nut
Clutch drive plate nut
SPECIAL TOOLS
Universal holder
Outer driver, 32x35mm
Clutch spring compressor
Bearing driver

TROUBLESHOOTING

Engine starts but motorcycle won't move
→ Worn drive belt
→ Broken ramp plate
→ Worn or damaged clutch lining
→ Broken driven face spring
Motorcycle scrape during riding
→ Broken clutch weight spring
5.5 kg-m
5.5 kg-m
5.5 kg-m
A120E00017
A120E00015
A120E00027
A120E00037
Specification(mm)
18±0.08
125-125.2
4.0
Lack of power
→ Worn drive belt
→ Weak driven face spring
→ Worn weight roller
→ Fouled drive face
Dink-R 150
9-2