KYMCO Downtown 300i ABS Manuals

KYMCO Downtown 300i ABS Manuals

Manuals and User Guides for KYMCO Downtown 300i ABS. We have 1 KYMCO Downtown 300i ABS manual available for free PDF download: Service Manual

KYMCO Downtown 300i ABS Service Manual

KYMCO Downtown 300i ABS Service Manual (263 pages)

Brand: KYMCO | Category: Motorcycle | Size: 6.62 MB

Table of Contents

Preface

2
- Table of Contents
  2
- General Information
  3
- Serial Number
  4
- General Information
  4
- Specification
  5
- Service Precautions
  6
- Torque Values
  10
- Special Tools
  12
- Lubrication Points
  15
- Cable & Harness Routing
  16
- Troubleshooting
  20
2. Exhaust Muffler/Frame Covers

25
- Exhaust Muffler/Frame Covers
  25
  - Exhaust Muffler/Frame Covers
    26
  - Service Information
    26
  - Troubleshooting
    26
  - Fastener Removal and Reinstallation
    27
  - Frame Covers Removal/Installation
    28
  - Exhaust Muffler
    39
3. Inspection/Adjustment

41
- Inspection/Adjustment
  41
  - Inspection/Adjustment
    42
  - Service Information
    42
  - Throttle Operation
    44
  - Engine Oil
    45
  - Reserve Tank
    46
  - Air Cleaner
    47
  - Spark Plug
    47
  - Valve Clearance
    48
  - Cylinder Compression
    48
  - Final Reduction Gear Oil
    49
  - Drive Belt
    49
  - Brake System
    50
  - Clutch Shoe Wear
    51
  - Suspension
    51
  - Nuts/Bolts/Fasteners
    52
  - Wheels/Tires
    52
  - Steering Handlebar
    52
  - Side Stand
    53
4. Lubrication System

54
- Lubrication System
  54
  - Lubrication System
    55
  - Service Information
    56
  - Troubleshooting
    56
  - Engine Oil/Oil Filter
    57
  - Oil Pump
    60
- Engine Removal/Installation
  61
6. Cylinder Head/Valves

68
- Cylinder Head/Valves
  68
  - Schematic Drawing
    69
  - Service Information
    70
  - Troubleshooting
    71
  - Cylinder Head Cover Removal
    72
  - Camshaft Removal
    72
  - Cylinder Head Removal
    74
  - Cylinder Head Disassembly
    75
  - Cylinder Head Assembly
    76
  - Cylinder Head Installation
    77
  - Camshaft Installation
    77
  - Cylinder Head Cover Installation
    79
7. Cylinder/Piston

80
- Cylinder/Piston
  80
  - Schematic Drawing
    81
  - Service Information
    82
  - Troubleshooting
    82
  - Cylinder Removal
    83
  - Piston Installation
    87
  - Cylinder Installation
    87
- Drive and Driven Pulleys/V- Belt
  89
9. Final Reduction

102
- Final Reduction
  102
  - Schematic Drawing
    103
  - Service Information
    104
  - Final Reduction Disassembly
    104
  - Final Reduction Inspection
    105
  - Final Reduction Assembly
    106
10. A.C. Generator/Starter Clutch

108
- Generator/Starter Clutch
  108
  - Schematic Drawing
    109
  - Service Information
    110
  - Troubleshooting
    110
  - Right Crankcase Cover Removal
    111
  - Stator Removal
    111
  - Flywheel Removal
    112
  - Starter Clutch
    112
  - Flywheel Installation
    116
  - Stator Installation
    117
  - Right Crankcase Cover Installation
    117
11. Crankcase/Crankshaft

118
- Crankcase/Crankshaft
  118
  - Schematic Drawing
    119
  - Service Information
    120
  - Troubleshooting
    120
  - Crankcase Separation
    121
  - Crankshaft Inspection
    122
  - Crankcase Assembly
    123
12. Cooling System

124
- Cooling System
  124
  - Schematic Drawing
    125
  - Service Information
    126
  - Troubleshooting
    126
  - Cooling System Testing
    126
  - Radiator
    128
  - Water Pump
    132
  - Thermosensor
    135
  - Thermostat
    136
13. Fuel Injection System 13

137
- Fuel Injection System
  137
  - Fuel Injection System
    138
  - Service Information
    138
  - Specifications
    139
  - Injection System Diagram
    140
  - Parts Location
    141
  - Troubleshooting
    143
  - Self-Diagnostic Procedures Without Diagnostic Tool
    144
  - Efi Self-Diagnosis Check Engine Lamp (Celp) Failure Codes
    145
  - Self-Diagnosis Reset Procedure
    146
  - Tps/Isc Reset
    150
  - Fuel Pump
    151
  - Fuel Cut-Off Relay
    153
  - Tilt Switch
    154
  - Electronic Control Unit (Ecu)
    155
  - Fuel Injector
    157
  - Wts Sensor
    159
  - O 2 Sensor
    160
  - Throttle Body/Map/Isc/Tps
    161
  - Diagnostic Tool Connector
    164
  - Vehicle Can Not be Started
    177
  - Manual Trouble Shooting Procedure
    178
  - Diagnostic Report
    179
- Steering Handlebar/Front Wheel/Front Brake/Front
  186
- Rear Brake/Rear Fork/Rear
  198
16. Battery/Charging System

207
- Battery/Charging System
  207
  - Battery/Charging System
    208
  - Charging System Layout
    208
  - Service Information
    209
  - Troubleshooting
    210
  - Battery Charging
    212
  - Regulator/Rectifier
    213
17. Ignition System

215
- Ignition System
  215
  - Service Information
    217
  - Troubleshooting
    217
  - Spark Plug
    218
  - Ignition Coil Inspection
    218
  - Generator Inspection
    219
  - Tilt Switch Inspection
    219
- Starting System
  221
Lights/Meters/Switches

226
- Lights Switches/ Fuel Pump
  226
- Brake Light Switch
  234
- Ignition Switch
  234
- Handlebar Switch
  236
- Luggage Box Light Switch
  236
- Fuel Pump
  237
- Side Stand Switch
  239
- Horn
  240
- Evaporative Emission Control System
  241
  - Schematic Drawing
    242
  - Evaporative Emission Control System Function
    243
  - Troubleshooting
    243
  - Service Information
    244
  - Charcoal Canister
    247

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