Table of Contents
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WARNING
To avoid damage from the electronic fuel injection system, do not remove or install the
battery when the ignition switch is in the "
" position.
The long-term storage of the vehicle could cause fuel and engine oil deterioration and
probably get into a non-start situation.
Service more frequently when operating in severe conditions such as dusty area, high
speed riding, frequent start and stop or extreme riding habit.
Make sure to keep away from any flammable materials such as dry grasses or leaves,
avoid them in contact with the exhaust pipe or muffler when parking the vehicle.
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Table of Contents
Related Manuals for KYMCO Dink-R125
Summary of Contents for KYMCO Dink-R125
- Page 1 WARNING To avoid damage from the electronic fuel injection system, do not remove or install the battery when the ignition switch is in the " " position. The long-term storage of the vehicle could cause fuel and engine oil deterioration and probably get into a non-start situation.
- Page 2 Read this Manual carefully This Owner's Manual contains important information on safety, operation and maintenance of KYMCO Dink-R125/150. Anyone who is going to ride should carefully read and understand the contents of this manual before riding. For personal safety, understand and follow all of the warnings contained in this Owner's Manual and the labels attached on vehicle.
- Page 3 R e c o r d t h e Ve h i c l e I d e n t i f i c a t i o n Vehicle Identification Number (VIN) , Engine Serial Number Number , in the blanks above for a reference to assist you in ordering parts from the Engine Serial Number (ESN) authorized KYMCO dealer or in case the vehicle is stolen.
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Page 4: Table Of Contents
TABLE OF CONTENTS SECTION 1–SAFETY INTRODUCTION...1 Proper Riding Method.......42 Forward..........1 SECTION 4–MAINTENANCE....44 Scooter Safety.........2 Maintenance Schedule......45 Accessories & Modifications.....4 Engine Oil..........48 Locations of Parts & Controls....5 Transmission Fluid Change ......51 SECTION 2–CONTROLS & FEATURES..9 Air Filter Element Change ......52 KEYLESS..........7 Throttle Operation........52 Ignition Switch.........16... -
Page 5: Section 1-Safety Introduction
Due to improvements or other changes, there may be slightly different from the vehicle. KYMCO reserves the right to make product and publication changes at any time without notice or obligation. -
Page 6: Scooter Safety
SCOOTER SAFETY Keep the vehicle in safe condition IMPORTANT SAFETY INFORMATION For safe riding, it's important to inspect the It will be used with pleasure for a longer time vehicle before every ride and perform all if you take responsibility for your safety and recommended maintenance. - Page 7 SCOOTER SAFETY PROTECTIVE LOTHING The recommended riding gears: For your safety, always wear an approved ①Wear gloves scooter or scooter helmet, eyes protection, ②Clothes that fit properly boots, gloves, long pants, and a long-sleeve ③A helmet with eye protection shirt or jacket during a ride. ④...
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Page 8: Accessories & Modifications
The addition of unsuitable accessories can lead to unsafe operation. It is not possible for KYMCO to test each accessory on the market or combinations of all the available accessories; however, the KYMCO dealer can assist you in selecting quality accessories and then install them correctly. -
Page 9: Locations Of Parts & Controls
LOCATION OF PARTS & CONTROLS(Tunnel Mode) Rear Brake Lever Front-Left Turn Signal Light Headlight Fuel Filler Cap Helmet Hook 6 Side Stand(with cut off feature) 7 Seat 8 Engine Number 9 Air Cleaner Rear Left Turn Signal Light Tail/Brake Light Luggage Box NOTE: Your scooter may differ slightly in appearance from the images in this manual. - Page 10 LOCATION OF PARTS & CONTROLS(Tunnel Mode) Front -Right Turn Signal Light Rear-Right Turn Signal Light Muffler Oil Filler Cap/dipstick Main Stand Rear Passenger Foot Peg Battery Front Brake Lever Middle Luggage Box Ignition Switch Vehicle Identification Number (VIN) Rearview mirror NOTE: Your scooter may differ slightly in appearance from the images in this manual.
- Page 11 LOCATION OF PARTS & CONTROLS Rear Brake Lever Front-Left Turn Signal Light Headlight Fuel Filler Cap Helmet Hook 6 Side Stand(with cut off feature) 7 Seat 8 Engine Number 9 Air Cleaner Rear Left Turn Signal Light Tail/Brake Light Luggage Box NOTE: Your scooter may differ slightly in appearance from the images in this manual.
- Page 12 LOCATION OF PARTS & CONTROLS Front -Right Turn Signal Light Rear-Right Turn Signal Light Muffler Oil Filler Cap/dipstick Rear Passenger Foot Peg Main Stand Vehicle Identification Number Front Brake Lever Rearview mirror Ignition Switch Battery NOTE: Your scooter may differ slightly in appearance from the images in this manual.
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Page 13: Section 2-Controls & Features
SECTION 2 -CONTROLS & FEATURES KEYLESS Remote Control 2.Replacing battery of Remote Control (Dink-R150) 1.KEYLESS Remote Control Battery Model for Remote Control: CR2032 KEYLESS is a high-tech electronic master CAUTION switch that does not requires a physical key. (see Figure above). ˙Do not place or store the remote control in Each vehicle is provided with two Remote the storage cabinet, may be damaged due to... - Page 14 1 second. If the LED is not on/off ˙ Do not turn the switch to during the normally, immediately go to a KYMCO dealer driving process, otherwise the electrical for check up. system will disappear as to cause abnormal...
- Page 15 SECTION 2 - CONTROLS&FEATURES KEYLESS Sensing Distance KEYLESS Main Switch 100CM K E Y L E S S C o n t r o l l e r T h e f t P r e v e n t i o n Setting–Remote Sensing(Locking) 1.
- Page 16 CONTROLS & FEATURES KEYLESS CONTROLLER Theft Prevention Setting – Remote Sensing (Unlock) 1. Press the starter button for 1 second, and the LED of the Main Switch will light up in blue, accompanied with 2 short beeps. Turn the knob to ON, now the engine is allowed to start.
- Page 17 CONTROLS & FEATURES Pic1 CAUTION ˙ In LOCK /OFF position, if user does not lock the vehicle, LED will be blue and the keyless system is in unlock mode. When user is 2 meters away, the system will lock automatically. The LED will turn red and go off, the buzzer will make a long beep.
- Page 18 CONTROLS & FEATURES Steering Stem Lock For theft prevention, lock the steering stem when parking your scooter. Locking Method: Turn the Steering Stem to the left, then press the Main Switch inward and turn it to the left to position ,lock KEYLESS. Unlocking Method: Press the Main Switch inward and turn it from position to the right to...
- Page 19 ˙When the battery of the Remote Control is weak, the sensing distance will be affected. ˙ If you need to change the battery of the Remote Control, go to a KYMCO dealer. ˙Don't put valuables in the luggage box. ˙...
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Page 20: Ignition Switch
SECTION 2 - CONTROLS&FEATURES With the ignition key in the " " position IGNITION SWITCH(Dink-R125) (the engine is not running), turn the To operate the ignition switch and its functions: counterclockwise from the " " to the " " position. - Page 21 CONTROLS & FEATURES SECURITY SHUTTER To open the ignition switch security shutter : Push the shut button on the ignition switch panel to close the security shutter. To shut the ignition switch security shutter : Insert the specific key until the notch aligned with the pin Turn clockwise to open the security shutter.
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Page 22: Instruments
CONTROLS & FEATURES INSTRUMENTS(Dink-R125) - Page 23 CONTROLS & FEATURES Service indicator: It lights up every 2000km ODO /Oil / Trip meter Battery voltage -Pressing ﹀ or ︿ button on the Right to remind you to do oil service. Whenever the ignition switch is turned on, it goes on Handlebar Switch to switch mode-ODO then off after self-diagnose.
- Page 24 CONTROLS & FEATURES INSTRUMENTS(Dink-R150)
- Page 25 CONTROLS & FEATURES Service indicator: It lights up every 2000km Coolant temperature gauge: If the “H” to remind you to do oil service. Whenever segment and coolant temperature warning the ignition switch is turned on, it goes on indicator flashes, stop the vehicle and let then off after self-diagnose.
- Page 26 CONTROLS & FEATURES High Beam Indicator Light: This light is illuminated when the high beam is on. Engine Detection Indicator: After knob ON, this indicator lights up and then goes off a u t o m a t i c a l l y a f t e r e n g i n e r u n s 1 0 s e c , indicating the vehicle is normal.
- Page 27 CONTROLS & FEATURES Service Indicator Reset After you change the engine oil , you need to reset the Service Indicator. ﹀ ︿ 1 . P u s h b u t t o n , t h e m u l t i f u n c t i o n →...
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Page 28: Cbs
MAINTENANCE Combination Braking System (CBS) Combination Braking System , the rider's action of depressing the rear brake lever applies both front and rear brakes, The amount of each brake applied is determined by CBS pump. Depressing the front brake lever only applies the front brake. CBS Diagraph ①... -
Page 29: Abs
7.The ABS system only starts to work after ▆ NOTE: If the ABS indicator lamp indicates a fault, take applying the brake lever. your scooter to your authorized KYMCO dealer for repairs. Do not attempt to affect repairs yourself. - Page 30 CONTROLS & FEATURES Introduction ˙ ABS will help prevent wheel lock-up when 1.ABS is designed to help prevent the braking in straight line but it cannot control wheels from locking up when the brakes are wheel slip which may cause by braking during applied hard while running straight.
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Page 31: Usb Power Socket
CONTROLS & FEATURES USB Power Socket This vehicle is equipped with the accessory USB power sockets which provide a function to charge the mobile phone with capacity compliance as below. The USB sockets is in the center cap of the handle bar. -
Page 32: Helmet Holder And Hook
CONTROLS & FEATURES Helmet Holder HOOK To use the helmet holders, open the seat and If you need to use the front hook, press hang the helmet on the holder hook , then button the hidden hook will come out. lock the seat securely. -
Page 33: Fuel Recommendation
CONTROLS & FEATURES Fuel Type and Octane Rating Fuel level inspection / Refilling(Dink-R 125) If When the fuel level gauge needle approaches Use clean, fresh unleaded gasoline with an ethanol volume content not more than 5% and "E" (indicating the tank is nearly empty), refill the an octane rating equal to or higher than that tank with unleaded gasoline. - Page 34 CONTROLS & FEATURES Fuel Type and Octane Rating Fuel level inspection / Refilling (Dink-R 150) If When the fuel level gauge needle approaches Use clean, fresh unleaded gasoline with an ethanol volume content not more than 5% and "E" (indicating the tank is nearly empty), refill the an octane rating equal to or higher than that tank with unleaded gasoline.
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Page 35: Suspension
CONTROLS & FEATURES Suspension Each shock absorber assembly is equipped with a spring preload adjusting ring. Adjust the spring preload as follows. To increase the spring preload and thereby harden the suspension, turn the adjusting ring on each shock absorber assembly in direction (a). -
Page 36: Passenger Foot Pegs
CONTROLS & FEATURES Passenger foot pegs Your scooter is equipped with additional pegs for use when you are carrying a passenger. 1.To move the passenger pegs from scooter's body, press the pegs downward 2.When you are not carrying a passenger, press the pegs back into place... -
Page 37: Side Stand
˙ Put the side stand up and start the engine. ˙ Lower the side stand . The engine should stop as doing. NOTE : If the side stand system does not operate as described, see your KYMCO dealer for service. -
Page 38: Right-Hand Handlebar Switch
CONTROLS & FEATURES Right handlebar switch Engine stop switch position: The ignition circuit is off. The engine will not start or run. position: The ignition circuit is on, and the engine can start and run. Starter button Press starter button and pull brake lever in the meantime to actuate the starter motor. -
Page 39: Left-Hand Handlebar Switch
CONTROLS & FEATURES Left handlebar switch Turn signal switch Push signal other drivers for an intention to make a turn or change a lane. The turn signal light is blinking while the switch is pushed left or right. Use this position for left turn. Use this position for right turn. -
Page 40: Seat
CONTROLS & FEATURES Seat(Dink-R125) To unlock the seat 1.With the main switch at the position (the engine is running), push the key in and turn it CAUTION counterclockwise to the position. 2.With the main switch in the position (the ˙ Do not put any objects may interfere the... - Page 41 CONTROLS & FEATURES Seat(Dink-R 150) To unlock the seat 1.Unlock keyless. 2.With the main switch at the position (the CAUTION engine is running), push the knob in and turn it counterclockwise to the position. ˙ Do not put any objects may interfere the 3.With the main switch in the position (the lock catch that might get caught while...
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Page 42: Section 3-Operation
If you brake fluid leakage. 4. Tires: detect any problem, be sure to deal with it, or have the KYMCO dealer to fix it. Check condition and inflation pressure. 5. Throttle: Check for smooth operation and that it can... -
Page 43: Break-In
OPERATION Break-in Avoid constant low speed The first 1600km (1000 miles) of riding is very Operate the engine at constant low speed important to the life of usage. Proper break-in even of light load may cause the running part a operation during this period will help ensure fit-in problem. -
Page 44: Starting The Engine
OPERATION Starting the Engine Always follow the proper starting procedure described here and on the following pages. ˙ Lift up Main Stand before starting the engine. ˙ Check oil and gasoline content before starting the engine. 1.Unlock keyless(Dink-R 150). 2.Turn Main Switch to position. - Page 45 OPERATION .Squeeze the left (rear) brake lever to connect. .Press the starter button with the throttle closed, releases it at once as the engine starts. 7.Keep the throttle closed while warming up the engine. 8.Keep the engine to warm up fully before riding. Allow a brief warm-up after starting a cold engine (about 1-2 minutes), in mountains and cold areas, prolong the warm-up (about 3-5 minutes), for...
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Page 46: Proper Riding Method
OPERATION Proper Riding Method 1.Keep the Rear Brake Lever in braking state and push the vehicle forward, the Main Stand will spring up automatically. 2.Boarding from the left side, sit upright; keep left foot standing on the ground to prevent toppling; adjust the Back Mirror to a proper angle. - Page 47 OPERATION Proper Riding Proper Parking Method Before taking off, switch on the winker, check When approaching to a parking location: traffic conditions both directions, slowly turn ˙ Switch on winker in advance and take heed of the Throttle Grip to start. vehicles behind you while slowly pulling-over.
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Page 48: Section 4-Maintenance
It will also help reduce air pollution and involved in a crash, be sure to have the maximize fuel economy. KYMCO dealer inspect all major parts, To properly take care of the scooter, the even if you are able to make some repairs. -
Page 49: Maintenance Schedule
Maintenance should be performed according to the design standards and specifications by the authorized KYMCO dealer. Be serviced by the KYMCO dealer, unless you have the proper tools, service data and are technically qualified. - Page 50 MAINTENANCE FREQUENCY WHICHEVER ODOMETER READING [NOTE (1)] COMES FIRST X 1000 km 11 REFER X 1000 mi PAGE ITEM NOTE MONTH ＊ AIR CLEANER NOTE 2 SPARK PLUGS NOTE 4 ＊ THROTTLE OPERATION ＊ VALVE CLEARANCE ＊ FUEL LINE CRANKCASE BREATHER NOTE 3 ENGINE OIL NOTE 7...
- Page 51 MAINTENANCE FREQUENCY WHICHEVER ODOMETER READING [NOTE (1)] COMES FIRST X 1000 km 11 REFER X 1000 mi PAGE ITEM NOTE MONTH ＊＊ CLUTCH SHOE WEAR BRAKE FLUID NOTE 6 Replace at every 10000km or every year BRAKE PAD WEAR BRAKE SYSTEM ＊...
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Page 52: Engine Oil
MAINTENANCE Engine oil level inspection Engine oil(Dink-R 125) Check the engine oil level each day before Engine oil recommendation riding. The oil level must be between the Use a high quality 4-stroke engine oil to ensure high line and low line on the oil level longer life. - Page 53 MAINTENANCE Engine oil level inspection Engine oil(Dink-R 150) Check the engine oil level each day before Engine oil recommendation riding. The oil level must be between the Use a high quality 4-stroke engine oil to ensure high line and low line on the oil level longer life.
- Page 54 MAINTENANCE Engine oil inspection Engine oil replacement Start engine and keep idling for a few minutes. Engine oil quality is the major factor that affects ● engine life. Change your scooter's engine oil Stop the engine and stand the scooter on level ●...
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Page 55: Transmission Fluid Change
MAINTENANCE Transmission Gear Oil change 1. Stand the scooter by the main stand. 2. Remove the gear oil drain bolt 3. Remove the gear oil filler bolt , and then slowly rotate the rear wheel to drain the gear oil off. 4. -
Page 56: Air Filter Element Change
0.08~0.24in (2~6mm) Throttle free play: 2.0 - 6.0 mm (0.08-0.24 in) Air cleaner filter element The air cleaner filter element should be serviced at regular intervals by the KYMCO dealer. ▆ NOTE: Have the element serviced more often when riding in unusually wet or dusty areas. -
Page 57: Brake Fluid Level Inspection
MAINTENANCE Brake fluid Replenishing Brake Fluid Brake fluid level inspection 1.Straighten the Handlebar, remove 2 fixing With the scooter in an upright position, check screws and remove Reservoir Cover. the front and rear fluid level. 2.Replenish Reservoir with recommended Change the brake fluid at the time specified in DOT-4 Brake Fluid to the Upper Scale. -
Page 58: Brake Pad Inspection
MAINTENANCE Brake Pad Inspection Brake lever adjusters 1.Inspect the thickness of brake pad to verify There is an adjuster on each brake lever. Each if there is enough lining to brake properly. adjuster has 4 positions so that the released 2.If the wear indicated groove at the brake lever position can be adjusted to suit the pad is no longer visible, this means that the... -
Page 59: Spark Plug
After cleaning, check to adjust the spark plug gap to specified limit by using a spark plug gap thickness gauge. The spark plug should be replaced periodically. Recommend to consult with the KYMCO dealer when choosing an alternative spark plug instead. Recommended spark plug：... -
Page 60: Battery
Avoid any contact with electrical troubles contact the KYMCO dealer skin, eyes or clothing and always shield immediately. your eyes when working near batteries. -
Page 61: Fuse
MAINTENANCE Fuse(Dink-R125) Fuses list When frequent fuse failures occur, it usually All functional fuses are located in the fuse indicates a short circuit or an overload in the box, there's a sticker on the back of the fuse electrical system. - Page 62 MAINTENANCE Fuse(Dink-R 150) Fuses list When frequent fuse failures occur, it usually All functional fuses are located in the fuse indicates a short circuit or an overload in the box, there's a sticker on the back of the fuse electrical system. box cover.
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Page 63: Tires
MAINTENANCE Tires Tire pressure WARNING Insufficient tire pressure not only advances wear Fail to follow the instruction below may result but also affects the riding stability. Under-inflated in an accident due to tire failure. The rider's tires make turning not smooth and over-inflated personal safety is dependent on the condition tires decrease the contact area with the ground, of the scooter's tires. -
Page 64: Tires Inspection
Ask the authorized KYMCO dealer, or a qualified tire shop to perform tire repair, replacement, and balancing due to the p r o p e r t o o l s a n d e x p e r i e n c e a r e required. -
Page 65: Coolant System
I f l e v e l o f c o o l a n t g e t s e x c e s s i v e l y l o w, something must be wrong. Go to a KYMCO Dealer for check and repair. - Page 66 ● freezing weather and be replaced by the Use the proper type and amount of KYMCO dealer. This higher concentration of coolant. The coolant must be in good antifreeze should not exceed 60%. When condition and have the proper ratio of anti-...
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Page 67: Cvt System
MAINTENANCE Transmission System Filter Wool(CVT ) E x c e s s i v e d u s t a c c u m u l a t i o n i n C V T Transmission System may result in unsmooth vehicle operation;... -
Page 68: Crankcase Blow-By Drain
MAINTENANCE Crankcase Blow-by Drain The air cleaner has a drain tube that is for draining the oil condensed fluid from the crankcase. When the fluid has accumulated to a certain amount in the transparent drain tube, remove the clip and tube , drain the fluid into a container, and then reinstall in place. -
Page 69: Clean The Vehicle
MAINTENANCE Cleaning Washing your scooter Clean your scooter regularly to protect 1.Rinse the scooter thoroughly with cool the surface finishes and inspect water to remove any loose dirt. damage, wear, and oil, coolant or brake 2.Clean the scooter with a sponge or soft fluid leakage. -
Page 70: Storage
MAINTENANCE Storage Removal from Storage Take necessary steps to be in good condition for Remove cover from the vehicle ● next use after long storage. Check the battery voltage or charge it if Perform any necessary periodic maintenance or ● ●... -
Page 71: Emission Control
EMISSION CONTROL Crankcase Emission Control System The scooter is equipped with a closed crankcase system. Blow-by gas is recycled into the combustion chamber via the intake system. This arrangement is to prevent blow-by gas from spreading to the atmosphere. Exhaust Emission Control System The exhaust emission from the scooter is controlled by combustion management, fuel delivery, ignition setting and exhaust system. -
Page 72: Maintenance Record
MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED&NOTES... - Page 73 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED&NOTES...
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Page 74: Specifications
Dink-R 125 SPECIFICATIONS Chassis Dimensions Overall length ......1970mm Tire size, front......120/70–13 Overall width........780 mm Tire size, rear......130/70–13 Overall height ......1305 mm Brake (front) ......DISK(CBS) Wheel base........1365mm Brake (rear) .......DISK(CBS) Seat height ........783 mm Electrical Curb weight........140kg Ignition type ........ECU Capacities Battery ........12v 8.6Ah Engine oil (exchange)......0.8 L... - Page 75 Dink-R 150 SPECIFICATIONS Chassis Dimensions Overall length .......1970mm Tire size, front......120/70–13 Overall width........780 mm Tire size, rear......130/70–13 Overall height ......1305 mm Brake (front) ......DISK(ABS) Wheel base........1370mm Brake (rear) .......DISK(ABS) Seat height ........783 mm Electrical Curb weight........148kg Ignition type ........ECU Capacities Battery ........12v 8.6Ah Engine oil (exchange)......1 L...