KYMCO Dink-R 150 Manual page 220

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17. STARTING SYSTEM
STARTER CLUTCH
REMOVAL
Remove the right crankcase cover.
Unscrew the mounting nut of A.C generator.
Remove the A.C generator.
Flywheel puller
Universal holder
The lock nut is left threaded
Remove the starter clutch.
Remove the starter idle gear and shaft.
INSPECTION
Inspect the operation of the starter drive gear
when it is assembled on the clutch. The starter
drive gear should turn clockwise freely and
should not turn counterclockwise.
STARTER CLUTCH DISASSEMBLY
Inspect the starter drive gear for wear or damage
and replace if necessary.
Measure the starter drive gear bub I.D and O.D .
Service limit
Hub I.D. : 32.13mm replace if over.
Hub O.D.: 39.5mm replace if below.
Inspect the needle bearing and collar for wear or
damage and replace if necessary.
INSPECT CLUTCH BODY
Inspect the clutch body for wear or damage and
replace if necessary.
Inspect each roller for wear or damage and check
for smoothness.
Replace a new set if necessary.
Torque:2.2kg-m(Apply Anti-loose agent)
A120E00003
A120E00017
Dink-R 150
17-6

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