KYMCO NEXXON 50 Manuals

Manuals and User Guides for KYMCO NEXXON 50. We have 1 KYMCO NEXXON 50 manual available for free PDF download: Service Manual

KYMCO NEXXON 50 Service Manual

KYMCO NEXXON 50 Service Manual (193 pages)

Brand: KYMCO | Category: Motorcycle | Size: 9.71 MB

Table of Contents

Preface

1
- Table of Contents
  1
- General Information
  2
- Engine Serial Number
  3
- Specifications
  4
- Service Precautions
  5
- Torque Values
  13
- Special Tools
  14
- Lubrication Points
  15
- Cable & Harness Routing
  16
- Wiring Diagram
  18
- Inspection/Adjustment
  19
- Troubleshooting
  19
2. Inspection/Adjustment

25
- Service Information
  26
- Maintenance Schedule
  27
- Fuel Line/Filter
  28
- Throttle Operation/Choke
  28
- Air Cleaner
  29
- Spark Plug
  29
- Carburetor Idle Speed
  30
- Valve Clearance
  30
- Cylinder Compression
  31
- Ignition Timing
  31
- Drive Chain
  32
- Engine Oil
  32
- Brake Fluid
  33
- Brake Shoe
  33
- Clutch
  33
- Nuts/Bolts/Fasteners
  34
- Suspension
  34
- Wheels/Tires
  34
- Steering Handlebar
  35
3. Lubrication System

36
- Lubrication System
  36
- Lubrication System
  38
- Service Information
  38
- Troubleshooting
  38
- Engine Oil/Oil Filter
  39
- Oil Pump/Oil Filter Rotor
  40
4. Fuel System

43
- Fuel System
  43
- Fuel System
  45
- Service Information
  45
- Troubleshooting
  46
- Air Cleaner Removal
  47
- Throttle Valve Disassembly
  48
- Throttle Valve Installation
  49
- Carburetor Removal
  50
- Engine Removal/Installation
  55
- Alterantor/Cam Chain Tensioner
  56
- Cylinder Head/Valves
  56
- Cylinder/Piston
  56
6 Cylinder Head/Valves

59
- Schematic Drawing
  60
- Service Information
  61
- Troubleshooting
  62
- Cylinder Head Removal
  63
- Cylinder Head Disassembly
  64
- Cylinder Head Assembly
  67
- Cylinder Head Installation
  69
7. Cylinder/Piston

71
- Schematic Drawing
  72
- Service Information
  73
- Troubleshooting
  73
- Cylinder Removal
  74
- Piston Removal
  75
- Cylinder Installation
  77
- Piston Installation
  77
Alternator/Starter Clutch/

79
- Alternator/Starter Clutch
  81
- Cam Chain Tensioner
  81
- Service Information
  81
- Troubleshooting
  81
- Alternator Removal
  82
- Cam Chain Trnsioner
  83
- Starter Clutch Removal
  83
- Tensioner Spring and Push Rod
  84
- Starter Clutch Installation
  85
9. Clutch/Gear Shift Mechanism

88
Starter/Transmission 10

101
- Crankcase/Crankshaft/Kick Starter/Transmission
  102
- Service Information
  103
- Troubleshooting
  104
- Crankcase Removal
  105
- Crankshaft/Kick Starter
  106
- Transmission
  108
- Crankcase Bearing Replacement
  111
- Crankcase Installation
  113
Front Wheel/Suspension/Steering

114
- Troubleshooting
  117
- Front Wheel/Suspension/ Steering
  118
- Handlebar
  118
- Front Wheel
  121
- Front Shock Absorber
  125
- Steering Stem
  130
- Rear Wheel/Brake/Suspension
  133
13. Hydraulic Brake

146
- Hydraulic Brake
  146
- Hydraulic Brake
  148
- Service Information
  148
- Troubleshooting
  149
- Brake Fluid Change/Air Bleed
  150
- Brake Pad/Disk
  151
- Brake Master Cylinder
  152
- Brake Caliper
  155
- Frame Cover
  160
15. Ignition System

165
- Ignition System
  165
- Ignition System
  167
- Service Information
  167
- Troubleshooting
  168
- Ignition Coil
  169
- CDI Unit
  170
16. Charging System

172
- Charging System
  172
- Charging System
  174
- Service Information
  174
- Troubleshooting
  175
- Battery
  176
- A.C. Generator
  177
- Performance Test
  177
- Regulator/Rectifier
  178
- Starting System
  179
- Service Information
  181
- Starting System
  181
- Troubleshooting
  181
- Starter Motor
  182
- Starter Relay
  184
- Lights/Instruments/Switches/ Horn/Fuel Unit
  185
- Service Information
  186
- Stop Light/Tail Light
  186
- Troubleshooting
  186
- Turn Signal Light
  186
- Ignition Switch
  188
- Handlebar Switches
  190

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