KYMCO X-Town 300 Manual
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KYMCO X-Town 300 Manual

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WARNING
To avoid damage from the electronic fuel injection system, do not remove or install the
Battery when the ignition switch is in the "ON" position.
The long-term storage of the vehicle could cause fuel and engine oil deterioration and
probably get into a non-start situation.
Service more frequently when operating in severe conditions such as dusty area, high
speed riding, frequent start and stop or extreme riding habit.
Make sure to keep away from any flammable materials such as dry grasses or leaves,
avoid them in contact with the exhaust pipe or muffler when parking the vehicle.
WARNING

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  • Page 1 WARNING To avoid damage from the electronic fuel injection system, do not remove or install the battery when the ignition switch is in the "ON" position. The long-term storage of the vehicle could cause fuel and engine oil deterioration and probably get into a non-start situation.
  • Page 2 Read this manual carefully. This Owner’s Manual contains important information on safety, operation and maintenance of KYMCO X- Town 300. Anyone who is going to ride should carefully read and understand the contents of this manual before riding. For personal safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels attached on vehicle.
  • Page 3 Vehicle Identification Number (VIN) Engine Serial Number (ESN) Record the Vehicle Identification Number①, Engine Serial Number②, in the blanks above for a reference to assist you in ordering parts from the authorized KYMCO dealer or in case the vehicle is stolen.
  • Page 4 TABLE OF CONTENTS Startin Brake Pad SECTION 1–SAFETY INTRODUCTION..g the Inspection.. Forward............Engin ....e....Scooter Safety............Battery..Accessories & ......Modifications..........Locations of Parts & Controls......Syste Fuse..SECTION 2–CONTROLS & ....FEATURES...
  • Page 5 Blow-by Drain....... Storage........... EMISSION CONTROL......SPECIFICATIONS........
  • Page 6 Due to improvements or other changes, there may be slightly different from the vehicle. KYMCO reserves the right to make product and publication changes at any time without notice or obligation.

  • Page 7: Important Safety Information

    SCOOTER SAFETY Keep the vehicle in safe condition IMPORTANT SAFETY INFORMATION For safe riding, it's important to inspect the It will be used longer and pleasure if you take vehicle before every ride and perform all responsibility for your safety and understand the recommended maintenance.

  • Page 8: Protective Clothing

    SCOOTER SAFETY PROTECTIVE CLOTHING For your safety, always wear an approved The recommended riding gears: motorcycle or scooter helmet, eyes protection, ①Wear gloves boots, gloves, long pants, and a long-sleeve shirt or ②Clothes should be fit properly jacket during a ride. Helmets and protection ③Always wear a helmet with eye protection The helmet is the most important gear because it...
  • Page 10 The addition of unsuitable accessories can lead to unsafe operation. It is not possible for KYMCO to test each accessory on the market or combinations of all the available accessories; however, the KYMCO dealer can assist you in selecting quality accessories and then install them correctly.
  • Page 11 LOCATION OF PARTS & CONTROLS 1 Headlight 2 R e a r B r a k e L e v e r 3 Front Left Turn Signal Light 4 Fuel Filler Cap 5 Helmet Hook 6 Side Stand 7 Seat 8 Engine Number 9 Air Cleaner Rear Left Turn Signal Light...
  • Page 12 LOCATION OF PARTS & CONTROLS Right Turn Signal Light Muffler Oil Filler Cap/dipstick Center Stand Rear Passenger Foot Peg Front Brake Lever Right Turn Signal Light Right Handlebar Switch Ignition Switch Vehicle Identification Number (VIN) ▆ NOTE: Your scooter may differ slightly in appearance from the images in this manual.
  • Page 13 LOCATION OF PARTS & CONTROLS Front Turn Signal Light Headlight Left Storage Compartment (Accessory Socket) Tail/Brake Light Rear Turn Signal Light Right Storage Compartment ▆ NOTE: Your scooter may differ slightly in appearance from the images in this manual.

  • Page 14: Ignition Switch

    SECTION 2 - CONTROLS&FEATURES IGNITION SWITCH With the ignition key in the " " position (the To operate the ignition switch and it s functions: engine is not running), turn the counterclockwise “ ” Position: from the " " to the " "...
  • Page 15 counterclockwise from " " to the " " position.
  • Page 16 CONTROLS & FEATURES SECURITY SHUTTER To open the ignition switch security shutter : Push the shut button on the ignition switch panel to close the security shutter. To shut the ignition switch security shutter : Insert the specific key until the notch aligned with the pin Turn clockwise to open the security shutter.
  • Page 18 CONTROLS & FEATURES INSTRUMENTS Speedometer: Indicates the road speed in High Beam Indicator Light: This light is Km/h (kilometers per hour). illuminated when the headlight high beam is Coolant temperature gauge Tachometer: Indicates the engine speed in Turn Signal Indicator Light: Flashes when the revolutions per minute (RPM) either turn signal is being used.
  • Page 20 CELP indicator: If flashing(EURO 4 models would keep lighting), it indicates that a fault has been detected in the EFI or electrical system. Need to have immediate inspection by the authorized KYMCO dealer. ▆ NOTE: The CELP indicator lights momentarily when the ignition switch is turned on before starting engine.
  • Page 21 CONTROLS & FEATURES Oil service trip meter: It shows mileages from last reset after oil service. Cruise information: Press the “FUNC” button to switch the mode for battery voltage, ambient temperature Engine Warning Indicator: It goes with the Fi error code (EURO 4 models do not have this function)
  • Page 22 Display the error code of fuel injection Display the prompt battery voltage to get the system. If appear any error codes and information without need to check battery directly. display continuously, have the KYMCO authorized dealer check the vehicle. VOLT The ambient temperature mode Display the surrounding temperature, Press the “FUNC”...
  • Page 23 CONTROLS & FEATURES Adjust clock 5. Push the MODE button; it will change to make the “minute” digits be flashing. The setting procedure: 1. Turn the ignition switch to the ON position. 2. Push the MODE button for more than 2 6.

  • Page 24: Abs Indicator Light

    Even there’s an ABS system failure, the system will work normally in conventional braking condition just like a vehicle without ABS system. ▆ NOTE: If the ABS indicates a fault, it’s very important to make the authorized KYMCO dealer to check the ABS system immediately.

  • Page 25: Accessory Socket

    CONTROLS & FEATURES Accessory Socket This vehicle is equipped with the accessory USB power socket which provides a function to charge the mobile phone with capacity compliance as below. ˙To use the accessory USB power supply, turn on the ignition switch, and then start the engine. ˙Open the door of the left storage compartment ①...

  • Page 26: Right Handlebar Switch

    CONTROLS & FEATURES Right handlebar switch ① Starter button Press starter button " " and pull brake lever in the meantime to actuate the starter motor. ▆ NOTE: The starter motor will not operate unless the side-stand is fully stored up. ②...
  • Page 28 CONTROLS & FEATURES Left handlebar switch ② Turn signal switch Push to signal other drivers for an intention to make turn or change lane. The turn signal light is blinking while the switch is pushed left or right. for left turn. "...

  • Page 29: Fuel Recommendation

    CONTROLS & FEATURES Fuel level inspection / Refilling If the low fuel indicator blinks, quickly refill the fuel tank with the specified unleaded gasoline. Fuel tank filler: To refuel, do the following: 1. Open the fuel tank filler cover. 2. Use the ignition key to unlock the fuel cap. 3.

  • Page 30: Helmet Holder

    CONTROLS & FEATURES Seat To unlock the seat With the ignition key at the " " position (the engine is running), push the key in and turn it counterclockwise from " " to the " " position. With the ignition key in the " "...
  • Page 31 CONTROLS & FEATURES To lock the seat Lower and push down the seat securely on the right side where a lift rod supported and above the lock hook. ▆ NOTE: It’s no good to push down on the rear end of the seat due to there are no the lock hooks beneath, therefore, the seat is possibly not locked securely that will make stolen more easily.
  • Page 32 CONTROLS & FEATURES Suspension Each shock absorber on your scooter has 5 spring preload adjustment positions for different load or riding conditions. ① Use a fitting wrench to turn the adjuster’s boss Position 1 is for light loads and smooth road conditions.

  • Page 33: Side Stand

    ●Put the side stand up and start the engine. ② ●Lower the side stand . The engine should stop as doing. ▆ NOTE: If the side stand system does not operate as described, see your KYMCO dealer for service.
  • Page 35 If you detect any problem, be sure to deal with it, or have the KYMCO dealer to fix it. WARNING Improperly maintain the motorcycle or fail to...
  • Page 36 6. Lights and horn: 3. Front and rear brakes: Check that headlight, tail/brake light, turn Check operation; make sure there is no brake signals, indicators and horn function properly. fluid leakage (page 45). 7. Steering: 4. Tires: Check for condition and smoothness. Check condition and inflation pressure (page 48).
  • Page 37 prohibited to have heavy load during the break-in period. Avoid full throttle operation Operate the engine at high speed may cause running part a lubrication problem. Be sure to keep in the limited speed range during the break-in period. Avoid constant low speed Operate the engine at constant low speed even of light load may cause the running part a fit-in problem.

  • Page 38: Starting The Engine

    OPERATION Starting the engine Always follow the proper starting procedure described here and on the following pages. CAUTION To protect the catalytic converter in the engine's exhaust muffler, avoid idling too long and do not use leaded gasoline. CAUTION To prevent damage to the starter motor, do not operate the starter motor for more than 5 seconds at a time.
  • Page 40 OPERATION 3. Squeeze the left (rear) brake lever to connect electric power for ready to start engine . 4. Press the starter button with the throttle closed, releases it at once as the engine starts. 5. Keep the throttle closed while warming up the engine.
  • Page 41 OPERATION ABS SYSTEM Limitations of ABS The ABS system is the equipment that ABS does not apply the brakes prevents wheel lockup in case of an automatically. It needs to apply the brakes emergency braking, thus is capable to at the right time and with the right amount keep stability when applying brakes.

  • Page 42: The Importance Of Maintenance

    It will also help reduce air pollution and maximize fuel If the motorcycle turnovers or becomes involved in a crash, be sure to have the KYMCO dealer economy. inspect all major parts, even if you are able to make some repairs.

  • Page 43: Maintenance Schedule

    Maintenance should be performed according to the design standards and specifications by the authorized KYMCO dealer. Be serviced by the KYMCO dealer, unless you have the proper tools, service data and are technically qualified.
  • Page 44 MAINTENANCE WHICHEVER FREQUENCY ODOMETER READING (NOTE1) COMES FIRST X 1000 km REFER X 1000 mi ITEM PAGE MONTH AIR CLEANER NOTE 2 SPARK PLUG NOTE 4 THROTTLE OPERATION VALVE CLEARANCE FUEL LINE CRANKCASE BREATHER NOTE 3 ENGINE OIL ENGINE OIL SCREEN ENGINE IDLE SPEED TRANSMISSION OIL NOTE 5...
  • Page 45 MAINTENANCE WHICHEVER FREQUENCY ODOMETER READING (NOTE1) COMES FIRST X 1000 km REFER X 1000 mi ITEM PAGE MONTH CLUTCH SHOE WEAR Replace at every10000km or every year BRAKE FLUID NOTE 6 BRAKE PAD WEAR BRAKE SYSTEM BRAKE LIGHT SWITCH STEERING BEARINGS HEADLIGHT AIM NUTS,BOLTS,FASTENERS WHEEL/TIRES...

  • Page 46: Engine Oil

    MAINTENANCE Engine oil Engine oil recommendation Use a high quality 4-stroke engine oil to ensure Engine oil level inspection longer life. Choose oil with the classification API SJ or higher. Check the engine oil level each day before Engine oil viscosity: SAE 5W-50 riding.
  • Page 47 MAINTENANCE Engine oil checking Engine oil replacement ● Start engine and keep idling for a few minutes. Engine oil quality is the major factor that affects ● Stop the engine and stand the scooter on level engine life. Change your scooter's engine oil ground by center stand.
  • Page 48 MAINTENANCE Transmission Gear Oil change 1. Stand the scooter by the center stand. ① 2. Remove the gear oil drain bolt ② 3. Remove the gear oil filler bolt , and then slowly rotate the rear wheel to drain the gear oil off. 4.

  • Page 49: Throttle Operation

    MAINTENANCE Air cleaner filter element ① The air cleaner filter element should be serviced at regular intervals by the KYMCO dealer. ▆ NOTE: Have the element serviced more often when riding in unusually wet or dusty areas. CAUTION Using the wrong KYMCO air cleaner element...
  • Page 50 After cleaning, check to adjust the spark plug gap to specified limit by using a spark plug gap thickness gauge. The spark plug should be replaced periodically. Recommend to consult with the KYMCO dealer when choosing an alternative spark plug instead. Recommended spark plug300：DPR6EA-9 0.8~0.9...

  • Page 52: Brake Fluid

    MAINTENANCE Brake fluid Brake fluid level inspection With the scooter in an upright position, check the front and rear fluid level. Change the brake fluid at the time specified in the maintenance schedule. The fluid level should be above the lower level ①...
  • Page 54 MAINTENANCE Brake lever adjusters There is an adjuster on each brake lever. Each adjuster has 4 positions so that the released lever position can be adjusted to suit the personal grabbing requirement. To adjust the distance of the lever from the handlebar grip, push the lever forward and turn ①...

  • Page 56: Brake Pad Inspection

    MAINTENANCE Brake Pad Inspection Inspect the thickness of brake pad to verify if there is enough lining to brake properly. If the wear indicated groove at the brake pad is no longer visible, this means that the brake pad is worn and requires replacement. Before riding, apply braking several times to reach the proper lever stroke and firm feel on braking action that will ensure the brake...
  • Page 58 ▆ NOTE: If your battery seems weak and/or the electrolyte is leaking to cause hard start or other electrical troubles, contact the KYMCO dealer immediately. ① ● Disconnect the negative (-) terminal ② ● Disconnect the positive (+) terminal ●...
  • Page 59 WARNING Electrolyte is toxic and dangerous since it contains sulfuric acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. ∎...
  • Page 60 KYMCO dealer immediately. box cover. Fuse should be inserted according to this sticker. Good Equipped with ABS: Blown Fuse Allocation All functional fuses are located in the fuse box, there’s a sticker on the back of the fuse...

  • Page 61: Tire Pressure

    MAINTENANCE Tires Tire pressure WARNING Insufficient tire pressure not only advances Fail to follow the instruction below may result wear but also affects the riding stability. Under- in an accident due to tire failure. The rider’s inflated tires make turning not smooth and over- personal safety is dependent on the inflated tires decrease the contact area with the ground, which can lead to skid and loss of...

  • Page 62: Tires Inspection

    Ask the authorized KYMCO dealer, or a qualified tire shop to perform tire repair, replacement, and balancing due to the proper tools and experience are required.

  • Page 63: Coolant Level Inspection

    MAINTENANCE Coolant Coolant level inspection The coolant reservoir In the front in the box. Check the coolant lever through the inspection ① window at the left side skirt white the engine is at the normal operating temperature,with the scooter in an upright position.. ③, If the level is below the “LOW”...

  • Page 64: Coolant Replacement

    Coolant recommendation freezing weather and be replaced by the Use the proper type and amount of coolant. The KYMCO dealer. This higher concentration of coolant must be in good condition and have the antifreeze should not exceed 60%. When proper ratio of anti-freeze and distilled water to becoming warm, change the anti-freeze ratio prevent freezing, overheating, and corrosion.
  • Page 65 Crankcase Blow-by Drain Clean the Windshield and ① The air cleaner has a drain tube that is for Plastic parts draining the oil condensed fluid from the crankcase. To avoid possible scratches, use only water and a When the fluid has accumulated to a certain soft cloth or sponge to clean the windshield and other plastic parts with a soft and clean cloth.
  • Page 66 STORAGE Take necessary steps to be in good condition Removal from Storage for next use after long storage. ●Remove cover from the vehicle ●Check the battery voltage or charge it if ●Perform any necessary periodic maintenance or necessary, and then install it in the vehicle. repairs before storage ●Fill the fuel tank with fuel.

  • Page 67: Crankcase Emission Control System

    Crankcase Emission Control System The motorcycle is equipped with a closed crankcase system. Blow-by gas is recycled into the combustion chamber via the intake system. This arrangement is to prevent blow-by gas from spreading to the atmosphere. Exhaust Emission Control System The exhaust emission from the motorcycle is controlled by combustion management, fuel delivery, ignition setting and exhaust system.
  • Page 68 SPECIFICATIONS –X-Town300 ABS Chassis Dimensions Overall length......... 2250 mm Tire size, front......120/80-14 Overall width........800 mm Tire size, rear......150/70-13 Overall height......... 1385 mm Brake (front)........ABS Wheel base........1545 mm Brake (rear)........ABS Capacities Electrical Engine oil (Exchange)......0.9 L Transmission oil (Exchange)...

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