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Honda CRF450RL 2021 Owner's Manual & Off-Road Handbook page 84

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Maintenance
Inspect the following parts for scratch, damage, abnormal wear and deformation.
– Clutch springs
– Clutch pressure plate
– Clutch lifter peace
– Clutch lifter rod
– Clutch discs/plates
– Judder spring
– Spring seat
Replace if necessary.
Measure each part according to CLUTCH SPECIFICATIONS.
Replace any parts if it is out of service limit.
• Replace the clutch springs (6 pcs) as a set.
• Replace the clutch discs and plates as a set.
CLUTCH SPECIFICATIONS
Clutch lever freeplay
Clutch
2-58
ITEM
Disc thickness
Plate warpage
Spring free length
STANDARD
10 – 20 (0.4 – 0.8)
2.92 – 3.08 (0.115 – 0.121)
46.50 (1.831)
Unit: mm (in)
SERVICE LIMIT
2.85 (0.112)
0.15 (0.006)
45.57 (1.794)

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