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MAINTENANCE
!
WARNING
All information in this manual is for
reference and guidance purposes,
and does not substitute for required
professional training, conduct,
and strict adherence to applicable
jurisdictional/professional codes and
regulations.
Prior to any maintenance concerning
electrical components of this
equipment, ensure electrical supply
to the equipment is disconnected.
Label all wires prior to disconnection;
wiring errors may cause improper
and hazardous operation.
Follow all proper lockout/tagout
procedures for service.
Before beginning any maintenance,
ensure area is free of any combustible
materials and other dangers.
What to do if you smell gas:
Do not try to light the appliance.
Do not touch any electrical switch.
Do not use any phone in the building.
Leave building and contact gas
supplier from neighbor's phone. If you
cannot reach gas supplier, phone the
re department.
After initial start-up by quali ed
personnel, linkage, control settings,
and fuel pressures should not be
readjusted.
4
CAUTION
All maintenance procedures should
be completed by trained personnel.
Appropriate training and instructions
are available from the Fulton Service
Department at (315) 298-5121 or
your local Fulton Heating Solutions
Representative.
In order to meet warranty conditions,
ensure all appropriate maintenance
activities are performed.
4-2
General
This boiler has been designed to provide years of trouble free performance.
To ensure continued safety and e ciency of the boiler, please follow the
maintenance and inspection directions outlined in this section of the manual.
Daily, Weekly and Monthly Maintenance and Inspection are considered good
practice for any boiler, and are applicable to the full line of Endura boilers. It is
also good practice for any boiler installation to perform a thorough review of
the overall system on a regular basis, and after any maintenance procedures.
Any potential issues should be noted and followed up on to ensure safety and
reliability of all relevant equipment. System review items may include:
ƒ
Looking for discoloration of any painted equipment, boiler jacket panels,
and/or insulation used in system piping.
ƒ
Carefully checking for gas leaks using a combustible gas detector during
commissioning and regular inspections; a GASMate® 0119 or equivalent is
recommended. This includes, but is not limited to: Gas delivery system, gas
train ttings, pressure switches, gas valves, regulators, conduit connections
to gas devices, and pre-mix delivery components.
ƒ
Looking for evidence of leaks including the air intake/exhaust systems, boilers,
hydronic system piping, pumps, valves and other system components.
ƒ
Once boilers are running, making sure there are no ue gases around the
boilers, or in the boiler room.
–
NOTE:
Combustion analysis and adjustment schedule can vary based on boiler
application and seasonal conditions. Biannual or quarterly adjustment may be
optimal in some applications—for example, systems operating as both winter
heat and summer reheat.
Daily Inspection Schedule
Daily inspection must include the following:
1. Observe operating temperature and general conditions.
2. Make sure that the ow of combustion and ventilating air to the boiler is
not obstructed.
3. Make sure the boiler area is free and clear of any combustible materials,
including ammable vapors and liquids.
Weekly Inspection Schedule
Weekly maintenance must include the following:
1. Observe the conditions of the main ame. Correct fuel/air adjustment is
essential for the e cient and reliable operation of this boiler. If an adjustment
to the combustion is necessary, the ue gas composition should be checked
with a carbon dioxide (CO2) or oxygen (O2) analyzer to set conditions.
SECTION 4
EDR-PURE-IOM-230608
© Fulton Group N.A., Inc. 2023
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