FULTON HYDRONIC PURE CONTROL Endura User Manual
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FULTON HYDRONIC PURE CONTROL Endura User Manual

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HYDRONIC PURE CONTROL™
Endura (EDR)
Condensing Hydronic Boilers
750,000 - 2,000,000 BTU/HR
Serial/ National
Board Number
Model
Fulton Order
Owner
Site Name
Date
USER MANUAL
Endura+ (EDR+)
Condensing Hydronic Boilers
2,500,000 - 6,000,000 BTU/HR
Hydronic-PURE-Control-UserManual-211214

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Summary of Contents for FULTON HYDRONIC PURE CONTROL Endura

  • Page 1 HYDRONIC PURE CONTROL™ USER MANUAL Endura (EDR) Endura+ (EDR+) Condensing Hydronic Boilers Condensing Hydronic Boilers 750,000 - 2,000,000 BTU/HR 2,500,000 - 6,000,000 BTU/HR Serial/ National      Board Number Model Fulton Order Owner Site Name Date Hydronic-PURE-Control-UserManual-211214...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Hydronic-PURE-Control-UserManual-211214 UNIVERSAL DATA CONFIGURATION ..................3-49 Introduction LOCAL BOILER NETWORK STATUS ....................3-50 Overview ......................1-2 BMS NETWORK STATUS ......................3-51 Warnings & Cautions .................... 1-2 SYSTEM DIAGNOSTICS MENU ....................3-52 Disclaimers and Local Codes ................1-2 CONTROLS DIAGNOSTICS ......................3-52 CALL FOR HEAT DIAGNOSTICS ....................3-53 Installation SENSOR DIAGNOSTICS .......................3-53 LEAD/LAG DIAGNOSTICS ......................3-54...
  • Page 4 TABLE OF CONTENTS Hydronic-PURE-Control-UserManual-211214 © Fulton Group N.A., Inc. 2020...

  • Page 5: Introduction

    INTRODUCTION INTRODUCTION HARDWARE AND NAVIGATION CONTROL MENUS DOWNLOADING A PROGRAM UPDATE PREPARING FOR LEAD/LAG OPERATION EXPORTING DATA USING THE FILE MANAGER BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...

  • Page 6: Overview

    The boiler heat exchanger is manufactured and stamped manual. in accordance with ASME Boiler and Pressure Vessel Code, Section IV for a maximum allowable working pressure Fulton reserves the right to change any part of this and operating temperature of 160 psig and 210°F (99°C), addendum. respectively.
  • Page 7 HARDWARE AND NAVIGATION INTRODUCTION HARDWARE AND NAVIGATION CONTROL MENUS DOWNLOADING A PROGRAM UPDATE PREPARING FOR LEAD/LAG OPERATION EXPORTING DATA USING THE FILE MANAGER BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...

  • Page 8: Overview

    EDR+ control display hardware is shown below and described in Table 1. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 9 For detailed information specific to your boiler, please have your boiler FHS Serial Number and PURE Control™ software version ready and contact your Fulton Representative for further support. Questions? Please Contact Your Local Manufacturer’s Representative...
  • Page 10 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 11 HARDWARE AND NAVIGATION SECTION 2 Hydronic-PURE-Control-UserManual-211214 Graphical Icon Reference Menu WARNING A listing and functional description of each of the graphical icons found within All information in this addendum is for reference and guidance purposes, the touchscreen menus is provided below in Table 2. and does not substitute for required professional training, conduct, and strict TABLE 2 - GRAPHICAL ICON REFERENCE MENU...
  • Page 12 HARDWARE AND NAVIGATION SECTION 2 Hydronic-PURE-Control-UserManual-211214 PAGE LEFT INTENTIONALLY BLANK © Fulton Group N.A., Inc. 2020...

  • Page 13: Downloading A Program Update

    CONTROL MENUS INTRODUCTION HARDWARE AND NAVIGATION CONTROL MENUS DOWNLOADING A PROGRAM UPDATE PREPARING FOR LEAD/LAG OPERATION EXPORTING DATA USING THE FILE MANAGER BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...
  • Page 14 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 15 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 ƒ Boiler Status Screen WARNING Provides information on how the boiler is operating including VFD, LMV, and O2 Sensor readings and status. All information in this addendum is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes or regulations.
  • Page 16 8 - L/L: Lag 5 *Boilers must be connected and 9 - L/L: Lag 6 configured for the Lead/Lag Factory Wired from Fulton Control- 10 - L/L: Lag 7 feature in order to be assigned a ler Port 1 11 - L/L: Lag 8 Lead/Lag position.
  • Page 17 Read Setpoint (SP) -50.0 – 250.0 Current Setpoint as determined Outdoor Air SP requires RTD or BMS 40024 by the Fulton Controller provided Temperature. INT16 - Outdoor Reset SP Read - Remote 4-20mA SP Field wiring for 0-10VDC - Remote 0-10VDC SP...
  • Page 18 3-Wire Shielded 40016 Board/sensor. Modbus INT16 Read Factory Wired D+/D-/SG Boiler Delta T -50.00 – 250.00 Calculated by the Fulton Control- 40019 ler. INT16 Utilizes Factory wired inlet/outlet Read RTD sensors Outdoor Air -50.00 – 250.00 Optional RTD sensor for Outdoor 40025 Air Temperature.
  • Page 19 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 ƒ Safety Device Status Screen WARNING This screen provides real time statuses of boiler safeties and interlocks as well as a low water test feature. All information in this addendum is for reference and guidance purposes, Devices will either have a green circle to the left indicating closed circuit or and does not substitute for required a red circle indicating the device is open.
  • Page 20 (HGP) and Electrical Panel should it replace existing guides or Switch (PS) for the 4-6MM standards which may be applicable. units. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice. Low Gas...
  • Page 21 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 ƒ Operator Control WARNING This screen is used for multiple functions: Start/Stop Deviations, Anti-Cycle Timer, and Manual Burner Control. All information in this addendum is for reference and guidance purposes, The start and stop deviations instruct the burner when to enable and disable and does not substitute for required around the setpoint temperature.
  • Page 22 Combustion should it replace existing guides or Manual SP standards which may be applicable. Boiler Start Fulton reserves the right to change any part of this addendum and Boiler Stop the corresponding Installation and Boiler Enabled / Disabled When disabled the Fulton...
  • Page 23 Units Description Modbus Register Boiler Run Hours 0 - 999,999 Hours Total Boiler Run hours as determined by 40042 the Fulton Controller. UINT32 Read Boiler Cycles 0 - 999,999 Cycles Total Boiler Cycles as determined by the 40044 Fulton Controller.
  • Page 24 Hydronic-PURE-Control-UserManual-211214 ƒ Alarm History WARNING The Fulton Controller will provide a chronological list of the last 100 alarms. Selecting the alarm number and pressing View Alarm Info will provide This addendum is specific to the usage additional information, including the LMV3 Error Code and Error Diagnostic, of the Hydronic PURE Control™...
  • Page 25 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 ƒ Maintenance Log WARNING The Maintenance Log allows site personnel or service companies to log activities and maintenance performed on the boiler. You can view or add new entries from All information in this addendum is this screen.
  • Page 26 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 27 Current Valve Open Current Valve Position Field Wiring to 40051 State Close as determined by the TB4-C1, TB4-C2, INT16 Fulton Controller. and/or TB4-C3 Read 3-15 Questions? Please Contact Your Local Manufacturer’s Representative...
  • Page 28 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 29 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 Parameter Range Units Factory Description Wiring Modbus Name Default Register WARNING Automatic Auto- Allows for select- Field Wiring to TB4-C4, 40055 Control/ matic able Auto/Manual and TB4-C5 INT16 All information in this addendum is Manual control for pump Read for reference and guidance purposes,...
  • Page 30 Delta P requires a 4-20mA signal from a field wired differential pressure sensor available to the staff responsible for TB4-A5 and TB4-A6 (not provided by Fulton). equipment operation. This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable.
  • Page 31 C7, and TB4-C8 that the pump will run at while Secondary Pump 2 in Manual con- Field Wiring to TB4- trol at the Fulton C9, and TB4-C10 Controller. 0-10VDC Output based on PID and Delta T or Delta P 3-19...
  • Page 32 Parame- Range Units Factory Description Wiring Modbus Fulton reserves the right to change ter Name Default Register any part of this addendum and Pump Delta T Delta T Selection for Sys-...
  • Page 33 All information in this addendum is TB4-A5 and TB4-A6 for reference and guidance purposes, (not provided by and does not substitute for required Fulton) professional training, conduct, and strict Delta 0.0 – 1000.0 Pres- High 20mA scaling Delta P requires...
  • Page 34 Ethernet switch (ships loose in trim kit when ordered). standards which may be applicable. Fulton reserves the right to change To enable Lead/Lag functionality, use the Auxiliary Configuration screen any part of this addendum and under the Admin category.
  • Page 35 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 WARNING All information in this addendum is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes or regulations. Follow all proper lockout/tagout procedures for service.
  • Page 36 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 37 System -50.00 – 250.00 Calculation done by Uses field wired 40028 professional codes or regulations. Delta T the Fulton Controller. System Supply NT16 and System Return Read Temperatures. Follow all proper lockout/tagout Network Not User selectable.
  • Page 38 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 39 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 Lead Start 0.0 – 20.0 How far below Ethernet Cable setpoint the System Connection be- WARNING Supply temperature is tween boilers for allowed to be before Lead/Lag providing a call for All information in this addendum is heat to the Lead for reference and guidance purposes, boiler.
  • Page 40 Time. As boilers stage off, the remaining boilers firing rates will increase slightly Fulton reserves the right to change in order to adequately maintain the remaining system load. This process will any part of this addendum and...
  • Page 41 ƒ Delta T Protection (EDR+ Boilers Only) WARNING This modifier is mandatory and cannot be turned off or configured at the Fulton Control. As the delta T limit is approached, a factory-designated PID is used to All information in this addendum is slow the firing rate in an attempt to not pass the delta T limit.
  • Page 42 WARNING This modifier is mandatory and cannot be turned off or configured at the Fulton Control. This modifier is only active when Polypropylene is selected for This addendum is specific to the usage the venting material on the Auxiliary screen under Admin. When this type of of the Hydronic PURE Control™...
  • Page 43 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 ƒ Local PID WARNING The Local PID contains a user-friendly PID interface for influencing boiler operation. All information in this addendum is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes or regulations.
  • Page 44 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 45 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 ƒ Cold Start WARNING Cold start is an optional modifier that becomes active immediately after the call for heat. It is time / temperature based and will hold the boiler at low fire until All information in this addendum is those conditions are met.
  • Page 46 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 47 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 ƒ Outlet Monitoring WARNING Useful in Lead/Lag setups and unbalanced and/or low-flow conditions, the Outlet monitoring will drive the boiler firing rate to low fire if the outlet temperature All information in this addendum is becomes excessive.
  • Page 48 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 49 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 Parame- Range Units Factory Description Wiring Modbus ter Name Default Register WARNING Setpoint Outdoor Reset Local Determines Field wiring 40055 Selection BMS Analog 4-20mA Manual where the set- may be INT16 All information in this addendum is BMS Analog 0-10VDC point is coming required...
  • Page 50 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 51 Current -50.0 – 250.0 Current Setpoint Field wiring 40024 Setpoint as determined may be INT16 WARNING by the Fulton required Read Controller. depending on what source is All information in this addendum is selected. for reference and guidance purposes, Minimum 40.0 –...
  • Page 52 INT16 standards which may be applicable. Fulton Controller. depending on Read / what source is Write Fulton reserves the right to change selected. any part of this addendum and Minimum 40.0 – 185.0 80.0 Absolute minimum the corresponding Installation and...
  • Page 53 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 Scheduling Menu WARNING The Scheduling system allows for the operator to configure when the normal All information in this addendum is (occupied) setpoint will be maintained. This applies to the outdoor reset when for reference and guidance purposes, enabled.
  • Page 54 Setback Setback Allows the user to Enable / Set- Enabled override the setback Fulton reserves the right to change back Disable schedule and maintain any part of this addendum and the normal setpoint the corresponding Installation and operation regardless of the time of day.
  • Page 55 Hydronic-PURE-Control-UserManual-211214 Trending Screen WARNING Allows users to view current and past trending data when available to the Fulton All information in this addendum is Controller. The Trending data is continuously recorded by the control and can for reference and guidance purposes, be enabled or disabled by the operator.
  • Page 56 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 57 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 ƒ System Configuration WARNING Allows the user to set system parameters as shown below and in the table that follows. All information in this addendum is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes or regulations.
  • Page 58 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 59 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 ƒ Domestic Hot Water Configuration WARNING Accessible only when Domestic Water is selected on the Auxiliary Configuration page. Allows control of a DHW pump based on an RTD All information in this addendum is temperature input. for reference and guidance purposes, and does not substitute for required The DHW call for heat occurs them Domestic Start temperature is reached,...
  • Page 60 C11 (Dry standards which may be applicable. contact) depending on Fulton reserves the right to change the control mode and/or any part of this addendum and boiler operation. the corresponding Installation and...
  • Page 61 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 ƒ Universal Data Configuration WARNING Used to configure which boilers have access to information on the Lead/Lag network, either Hardwire, BMS, or shared. All information in this addendum is for reference and guidance purposes, Determines where certain information is coming from. and does not substitute for required professional training, conduct, and strict Can be different for each boiler and must be set up individually.
  • Page 62 ƒ Local Boiler Network Status Fulton reserves the right to change any part of this addendum and Shows communication and status between boilers connected in the Lead/Lag the corresponding Installation and Operation manual without notice.
  • Page 63 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 ƒ BMS Network Status WARNING Shows communication and status between the control and the BMS or other connected Modbus device. All information in this addendum is for reference and guidance purposes, BMS Enable Override provides a way to satisfy the BMS enable (Network or Dry and does not substitute for required Contact) without needing to send a signal.
  • Page 64 It allows the user to take a System Snapshot, which records important system or repair any component of this settings and current operating values for analysis by Fulton. Please see Section 6 equipment unless you are qualified of this manual for more information on taking a system snapshot and transferring and fully understand all requirements it to a USB flash drive through the File Manager.
  • Page 65 CONTROL MENUS SECTION 3 Hydronic-PURE-Control-UserManual-211214 ƒ Call For Heat Diagnostics WARNING Provides the source for the boiler’s call for heat and all conditions that must be met in order for the boiler to run. All information in this addendum is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict...
  • Page 66 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change ƒ Lead/Lag Diagnostics any part of this addendum and the corresponding Installation and Shows current estimated BTU load requirement for the system and when it Operation manual without notice.
  • Page 67 DOWNLOADING A PROGRAM UPDATE INTRODUCTION HARDWARE AND NAVIGATION CONTROL MENUS DOWNLOADING A PROGRAM UPDATE PREPARING FOR LEAD/LAG OPERATION EXPORTING DATA USING THE FILE MANAGER BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...

  • Page 68: Verifying Which Hardware Is Installed In The Boiler

    • Follow the gas supplier’s instructions. 2. Download the PURE Control™ software from the link provided by a Fulton • If you cannot reach your gas supplier, Heating Technician. Ensure that the file is downloaded. This may require the call the fire department.
  • Page 69 DOWNLOADING A PROGRAM UPDATE SECTION 4 Hydronic-PURE-Control-UserManual-211214 WARNING All information in this addendum is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes or regulations. Follow all proper lockout/tagout procedures for service.
  • Page 70 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 71 DOWNLOADING A PROGRAM UPDATE SECTION 4 Hydronic-PURE-Control-UserManual-211214 WARNING All information in this addendum is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes or regulations. Follow all proper lockout/tagout procedures for service.
  • Page 72 Admin as the username, key in the password and considered as a complete guide, nor click OK. Contact Fulton technical support for the password, which will should it replace existing guides or be provided only to service technicians holding a valid Certificate of standards which may be applicable.
  • Page 73 USB port 1. If the issue persists, contact Fulton service and support line at (315) 298-5121. » If prompted with a message stating that the firmware is up to date, simply press OK and move on to installing the User App.
  • Page 74 Fulton reserves the right to change any part of this addendum and 10. In the middle of the screen, click on Import Application. A prompt asking the corresponding Installation and if you are sure you want to import the application will be displayed.
  • Page 75 DOWNLOADING A PROGRAM UPDATE SECTION 4 Hydronic-PURE-Control-UserManual-211214 WARNING All information in this addendum is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes or regulations. Follow all proper lockout/tagout procedures for service.
  • Page 76 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.

  • Page 77: Preparing For Lead/Lag Operation

    PREPARING FOR LEAD/LAG OPERATION INTRODUCTION HARDWARE AND NAVIGATION CONTROL MENUS DOWNLOADING A PROGRAM UPDATE PREPARING FOR LEAD/LAG OPERATION EXPORTING DATA USING THE FILE MANAGER BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...

  • Page 78: Overview

    The Ethernet switch can be purchased from Fulton and would be added to the equipment operation. trim kit. More information on Lead/Lag can be found in the Endura+ Installation and Operation Manual.
  • Page 79 PREPARING FOR LEAD/LAG OPERATION SECTION 5 Hydronic-PURE-Control-UserManual-211214 WARNING All information in this addendum is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes or regulations. Follow all proper lockout/tagout procedures for service.
  • Page 80 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 81 PREPARING FOR LEAD/LAG OPERATION SECTION 5 Hydronic-PURE-Control-UserManual-211214 9. Navigate to the Admin screen and select Universal Data Configuration. WARNING All information in this addendum is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes or regulations.
  • Page 82 Fulton reserves the right to change 12. Verify that the Passive/Aggressive sliders on all boilers are as close to the any part of this addendum and same setting as possible.

  • Page 83: Exporting Data Using The File Manager

    EXPORTING DATA USING THE FILE MANAGER INTRODUCTION HARDWARE AND NAVIGATION CONTROL MENUS DOWNLOADING A PROGRAM UPDATE PREPARING FOR LEAD/LAG OPERATION EXPORTING DATA USING THE FILE MANAGER BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...

  • Page 84: Overview

    1. Navigate to the Admin screen by selecting Admin on the bottom left should it replace existing guides or navigation pane. standards which may be applicable. Fulton reserves the right to change 2. Click on System Diagnostics. any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 85 EXPORTING DATA USING FILE MANAGER SECTION 6 Hydronic-PURE-Control-UserManual-211214 WARNING All information in this addendum is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes or regulations. Follow all proper lockout/tagout procedures for service.
  • Page 86 PLC. should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 87 EXPORTING DATA USING FILE MANAGER SECTION 6 Hydronic-PURE-Control-UserManual-211214 Exporting Data Using File Manager WARNING Perform the following steps: All information in this addendum is for reference and guidance purposes, 1. Navigate to the Admin screen by selecting Admin on the bottom left and does not substitute for required navigation pane.
  • Page 88 This addendum should not be considered as a complete guide, nor should it replace existing guides or standards which may be applicable. Fulton reserves the right to change any part of this addendum and the corresponding Installation and Operation manual without notice.
  • Page 89 EXPORTING DATA USING FILE MANAGER SECTION 6 Hydronic-PURE-Control-UserManual-211214 WARNING All information in this addendum is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence to applicable jurisdictional/ professional codes or regulations. Follow all proper lockout/tagout procedures for service.
  • Page 90 Fulton reserves the right to change 11. The files can now be transferred to a computer and distributed as needed. any part of this addendum and the corresponding Installation and Operation manual without notice.

  • Page 91: Bms Integration

    BMS INTEGRATION INTRODUCTION HARDWARE AND NAVIGATION CONTROL MENUS DOWNLOADING A PROGRAM UPDATE PREPARING FOR LEAD/LAG OPERATION EXPORTING DATA USING THE FILE MANAGER BMS INTEGRATION Questions? Please Contact Your Local Manufacturer’s Representative...

  • Page 92: Overview

    2. Login using the Admin username and password. Fulton reserves the right to change any part of this addendum and 3. Select the Network tab from across the bottom of the screen. And then the corresponding Installation and ModBus from the available options.

  • Page 93: Venting Limitation

    BMS INTEGRATION SECTION 7 Hydronic-PURE-Control-UserManual-211214 Endura+ BMS Points List Modbus Scope Description Size Notes Units 40000 Boiler LMV Status INT16 0 – LMV Safety Lockout 2 – LMV Safety Phase 10 – LMV Home Run 12 – LMV Standby 22 – Fan Motor 24 –...
  • Page 94 Common Header Delta T INT16 -50.0 – 250.0 [Note 1] 40029 Domestic Water Tank Temperature INT16 -50.0 – 250.0 [Note 1, 2] 40030 Call for Heat INT16 0 – No Call 1 – Call for Heat © Fulton Group N.A., Inc. 2020...
  • Page 95 BMS INTEGRATION SECTION 7 Hydronic-PURE-Control-UserManual-211214 Modbus Scope Description Size Notes Units 40031 On/Off Switch INT16 0 – Off 1 – On 40032 Primary Low Water INT16 1 – Fault 0 – No Fault 40033 High Limit Aquastat INT16 0 – Fault 1 –...
  • Page 96 40101 Outdoor Air Cutoff INT16 40.0 – 185.0 [Note 1] 40102 Outdoor Air Cutoff Reset INT16 40.0 – 185.0 [Note 1] 40103 BMS Enable INT16 0 – Not Enabled 1 – Enabled [Note 5] © Fulton Group N.A., Inc. 2020...
  • Page 97 BMS INTEGRATION SECTION 7 Hydronic-PURE-Control-UserManual-211214 Modbus Scope Description Size Notes Units 40104 BMS Heartbeat INT16 An integer 1 must be written to this point con- tinuously Table Notes: 1. The decimal point is fixed to the tenths place, but not transmitted. For example, a value of 1000 equals 100.0 2.
  • Page 98 Check if pressure switch for the leakage test is closed when there is gas pressure. Check wiring and short-circuit. Note recommended measures for diagnostic code 0 for valve proving via X5-01. © Fulton Group N.A., Inc. 2020...
  • Page 99 BMS INTEGRATION SECTION 7 Hydronic-PURE-Control-UserManual-211214 Information on “Alarm Info Screen” Alarm Index Alarm Name Alarm Screen Alarm Screen Solution Error Code Error Diagnostic Alarm Originator Alarm Notes Description Code Valve proving test No valve proving Valve proving activated, possible but pressure switch- min is selected as an input function for X9-04 (check parameter LMV...
  • Page 100 Safety loop / burner burner flange flange, extraneous light, combustion pressure - prevention of startup Safety loop / Safety loop / burner burner flange flange, air pressure, combustion pressure - prevention of startup 7-10 © Fulton Group N.A., Inc. 2020...
  • Page 101 BMS INTEGRATION SECTION 7 Hydronic-PURE-Control-UserManual-211214 Information on “Alarm Info Screen” Alarm Index Alarm Name Alarm Screen Alarm Screen Solution Error Code Error Diagnostic Alarm Originator Alarm Notes Description Code Safety loop / Safety loop / burner burner flange flange, extraneous light, air pressure, combustion pressure - prevention of startup...
  • Page 102 Make a reset; if error oc- curs repeatedly, replace the unit. Internal Error Internal Error Make a reset; if error oc- curs repeatedly, replace the unit. Fuel / air control Load invalid No valid load 7-12 © Fulton Group N.A., Inc. 2020...
  • Page 103 BMS INTEGRATION SECTION 7 Hydronic-PURE-Control-UserManual-211214 Information on “Alarm Info Screen” Alarm Index Alarm Name Alarm Screen Alarm Screen Solution Error Code Error Diagnostic Alarm Originator Alarm Notes Description Code Fuel / air control Curve points unde- Adjust the curve points fined for all actuators.
  • Page 104 VSD deacti- vated, activate the VSD and repeat standardiza- tion. Error during stan- No valid operation Standardization dardization mode was started without valid operation mode, activate valid opera- tion mode and repeat standardization. 7-14 © Fulton Group N.A., Inc. 2020...
  • Page 105 BMS INTEGRATION SECTION 7 Hydronic-PURE-Control-UserManual-211214 Information on “Alarm Info Screen” Alarm Index Alarm Name Alarm Screen Alarm Screen Solution Error Code Error Diagnostic Alarm Originator Alarm Notes Description Code Error during stan- pneumatic operation Standardization was dardization started with pneumatic operation, standardiza- tion with pneumatic operation not possible.
  • Page 106 LMV alarm code and diag- nostic code. Internal error Please contact your contact representative for information regarding this alarm, be sure to provide the LMV alarm code and diag- nostic code. 7-16 © Fulton Group N.A., Inc. 2020...
  • Page 107 BMS INTEGRATION SECTION 7 Hydronic-PURE-Control-UserManual-211214 Information on “Alarm Info Screen” Alarm Index Alarm Name Alarm Screen Alarm Screen Solution Error Code Error Diagnostic Alarm Originator Alarm Notes Description Code Internal error Please contact your contact representative for information regarding this alarm, be sure to provide the LMV alarm code and diag- nostic code.
  • Page 108 (ParNo 535; 916 < 531 or 916 > 532) This may be an indication of an incorrect setting of the trim function or VSD / PWM blower curve. 7-18 © Fulton Group N.A., Inc. 2020...
  • Page 109 BMS INTEGRATION SECTION 7 Hydronic-PURE-Control-UserManual-211214 Information on “Alarm Info Screen” Alarm Index Alarm Name Alarm Screen Alarm Screen Solution Error Code Error Diagnostic Alarm Originator Alarm Notes Description Code Trim function Upper limit trim func- Warning: trim function Error tion. is too long in limiting (ParNo 535;...
  • Page 110 LMV alarm code and diag- nostic code. Internal error Please contact your representative for information regarding this alarm, be sure to provide the LMV alarm code and diag- nostic code. 7-20 © Fulton Group N.A., Inc. 2020...
  • Page 111 BMS INTEGRATION SECTION 7 Hydronic-PURE-Control-UserManual-211214 Information on “Alarm Info Screen” Alarm Index Alarm Name Alarm Screen Alarm Screen Solution Error Code Error Diagnostic Alarm Originator Alarm Notes Description Code Program stop Program stop Program stop is active (no error) Alarm Outside Please contact your 1000 LMV or PLC...
  • Page 112 System Supply The system supply 1020 Sensor Failure RTD has failed. Boil- ers in the Lead/Lag network will revert to their local controls until fixed. 7-22 © Fulton Group N.A., Inc. 2020...
  • Page 113 BMS INTEGRATION SECTION 7 Hydronic-PURE-Control-UserManual-211214 Information on “Alarm Info Screen” Alarm Index Alarm Name Alarm Screen Alarm Screen Solution Error Code Error Diagnostic Alarm Originator Alarm Notes Description Code O2 Sensor Failed The O2 sensor failed Check O2 sensor opera- 1021 Just a warn- Purge Test...
  • Page 114 PAGE INTENTIONALLY LEFT BLANK...
  • Page 115 Fulton Group N.A., Inc. Fulton Boiler Works, Inc., Fulton Heating Solutions, Inc. & Fulton Thermal Corporation are part of Fulton Group N.A., Inc., a global manufacturer of steam, hot water and thermal fluid heat transfer systems. © Fulton Group N.A., Inc. 2020...

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