User Manuals: FULTON J Series Steam Boiler

Manuals and User Guides for FULTON J Series Steam Boiler. We have 3 FULTON J Series Steam Boiler manuals available for free PDF download: Installation, Operation, Maintenance And Parts Manual, Installation, Operation And Maintenance Manual

FULTON J Series Installation, Operation And Maintenance Manual (76 pages)

Dual Fuel Steam Boiler, Switchable Burner, including optional Fully Modulating Burner

Brand: FULTON | Category: Boiler | Size: 2 MB

Table of Contents
3
Introduction

7
- General
  7
- Technical Data
  7
Installation

9
- General
  9
- Siting
  9
- Ventilation
  9
- Flue Outlet
  11
- Water Supply (See also Section 5.3)
  12
- Blowdown Valves
  13
  - Boiler Blowdown
    13
- Main Steam Valve
  15
- Steam Safety Valves
  15
- Electrical Requirements
  15
  - Control Box
    15
- Gas Supply
  16
- Oil Supply
  17
- Steam Pressure Gauge
  18
- Commissioning the Boiler
  19
- Boiler Inspection and Initial Firing Oil
  21
- Boiler Inspection and Initial Firing Gas
  23
- Gas Monoblocs (Non Modulating Burners)
  24
  - Pressure Controller
    24
- Multibloc Gas Valve (Non Modulating Burners)
  25
- Multibloc Gas Valve (Fully Modulating Burner)
  27
- Setting the Burner Controls for
  28
- Cleaning Steam Lines and Pressure Vessels
  28
  - Steam Pressure Gauge
    30
Operation

31
Maintenance

37
- Visual Checks
  37
- Water Level and Low Water Safety Controls
  37
- Pump Test
  37
- 1St Low Water Level Check
  38
- 2Nd Low Water Level Check
  39
  - Pump Interrupt Switch
    39
- Main Blowdown
  40
- Water Column Blowdown
  40
  - Boiler Blowdown
    40
  - Water Column
    40
- Evapouration Checks
  41
- Flame Sensor Test
  42
- Draining the Boiler
  42
- Long Term Shutdown
  43
- Internal Inspection
  43
- Schedule of Operator Tests and Checks
  44
- Daily
  44
- Weekly
  44
- Three Monthly
  45
  - Burner Assembly
    46
  - Flue Cleaning
    46
- Six Monthly
  47
- Annually
  47
- Troubleshooting
  48
- Maintenance Log
  61
- Daily and Weekly Test Log
  62
General Data

63
- Boiler Dimensions
  63
- Boiler Specification
  64
- Recommended Water Conditions
  65
APPENDIX Optional Variations (Where Fitted)

67
- Water Level Probe Info a
  67
  - Water Level Probe Components
    67
- Motorised High/Low Control B
  69
  - High/Low Control
    69
  - Air Damper Motor
    70
- Spirax High Intensity Level Controls C
  73

FULTON J Series Installation, Operation And Maintenance Manual (72 pages)

Gas Fired Steam Boiler (including optional fully modulating burner)

Brand: FULTON | Category: Boiler | Size: 3 MB

Table of Contents
3
Section 1 - Introduction

7
- General
  7
- Technical Data
  7
Section 2 - Installation

9
- General
  9
- Siting
  9
- Ventilation
  10
- Flue Outlet
  10
- Water Supply
  12
- Blowdown Valve
  13
- Main Steam Valve
  14
- Steam Safety Valves
  14
- Water Level Gauge Set (Sight Glass)
  14
- Gas Supply
  14
- Gas Valve with Pilot Gas Line
  15
- Electrical Requirements
  15
- Steam Pressure Gauge
  15
- Commissioning the Boiler
  17
- Boiler Inspection and Initial Firing
  17
- Setting Burner Controls-Low/High Fire (40J-60J)
  20
- Setting Burner Controls-Fully Modulating (30J-60J)
  20
- Multi Bloc Gas Valves
  21
- Cleaning Steam Lines and Pressure Vessels
  24
Section 3 - Operation

25
- General
  25
- Boiler Controls
  25
- Indicator Lights
  27
- Filling the Boiler-All Models
  28
- Starting the Burner-All Models
  29
Section 4 - Maintenance

31
- Visual Checks
  31
- Water Level and Low Water Safety Controls
  31
- Pump Test
  31
- 1St Low Water Level Check
  32
- 2Nd Low Water Level Check
  33
- Main Blowdown
  34
- Water Column Blowdown
  34
- Water Level Gauge Blowdown
  35
- Evaporation Checks
  36
- Flame Sensor Test
  36
- Draining the Boiler
  37
- Long Term Shut down
  38
- Internal Inspection
  38
- Schedule of Operator Tests and Checks
  39
- Daily
  40
- Weekly-In Addition
  40
- Monthly-In Addition
  40
- Three Monthly-In Addition
  41
- Six Monthly-In Addition
  41
- Annually-In Addition
  43
- Troubleshooting-Boiler
  44
- Troubleshooting-Feedwater Pump
  47
- Maintenance Log
  51
Appendix A - Ti Sheets

53
Appendix B - Water Level Probe Info

61
Appendix C - Motorised High/Low Control

63
- General
  63
- Operation
  63
- Additional Controls
  64
- Commissioning
  64
- Fuel Input Rates
  64
- Air Damper Motor - Factory Cam Settings
  64
- Setup Procedure
  65
- Spare Parts
  65
Controls

67
Appendix D - Spirax High Integrity Level

67
- Daily Tests
  67
- 1St Low Water-Daily
  67
- 2Nd Low Water-Daily
  67
- Weekly Test-In Addition
  68
- 1St Low Water-Weekly in Addition
  68
- 2Nd Low Water-Weekly in Addition
  68
System

69
Appendix E - Automatic Tds Blowdown

69
- General
  69

FULTON J Series Installation, Operation, Maintenance And Parts Manual (88 pages)

OIL FIRED STEAM BOILERS

Brand: FULTON | Category: Boiler | Size: 2 MB

Table of Contents
3
Introduction
7
- General
  7
- Technical Data
  7
- Appendix
  8
- Boiler Top View
  8
Installation
9
- General
  9
- Siting
  9
- Ventilation
  9
- Flue Outlet
  11
- Water Supply
  12
- Blowdown Valves
  13
- Boiler Blowdown
  13
- Main Steam Valve
  15
- Steam Safety Valve
  15
- Oil Supply
  15
- Electrical Requirements
  15
- Steam Pressure Gauge
  16
- Commissioning the Boiler
  16
- Commissioning the Boiler
  18
- Cleaning Steam Lines and Pressure Vessels
  20
Operation
21
- General
  21
- Boiler Controls
  22
- Filling the Boiler - All Models
  24
- Daily Operating Tests
  25
- Pump Check
  25
- Blowdown Procedures
  27
- Boiler Blowdown
  27
- Evaporation Checks
  28
- Draining the Boiler
  29
- Long Term Shut down
  29
- Troubleshooting
  30
- Pressure Controller
  35
- Maintenance Log
  36
Maintenance
37
- General
  37
- Daily
  38
- Weekly
  38
- Monthly
  39
- Three Monthly
  39
- Six Monthly
  41
- Flue Cleaning
  41
General Data
45
Spare Parts
55
- Boiler Shell and Fittings
  59
- Burner Assembly
  63
- Burner Assembly
  64
- Burner Assembly
  65
- Burner Assembly
  66
- Burner Scroll
  69
- Burner Scroll
  70
- Burner Scroll
  71
- Water Column
  74
- Water Level Gauge Assembly (350Mm)
  76
- F1-4-1
  77
- Control Box Assembly
  81
- Control Box Assembly
  83

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User Manuals: FULTON J Series Steam Boiler

FULTON J Series Installation, Operation And Maintenance Manual (76 pages)

Table of Contents

Introduction

Installation

Operation

Maintenance

General Data

APPENDIX Optional Variations (Where Fitted)

FULTON J Series Installation, Operation And Maintenance Manual (72 pages)

Table of Contents

Section 1 - Introduction

Section 2 - Installation

Section 3 - Operation

Section 4 - Maintenance

Appendix A - Ti Sheets

Appendix B - Water Level Probe Info

Appendix C - Motorised High/Low Control

Controls

Appendix D - Spirax High Integrity Level

System

Appendix E - Automatic Tds Blowdown

FULTON J Series Installation, Operation, Maintenance And Parts Manual (88 pages)

Table of Contents

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