Related Manuals for FULTON FBW-IOM-2014-0311
Summary of Contents for FULTON FBW-IOM-2014-0311
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Page 1: Operation Manual
INSTALLATION AND OPERATION MANUAL Electric Hot Water Boiler (FB-W) 12 to 700 kW 1.2 to 70 HP Serial/National Board # Model Fulton Order Sold To Job Name Date FBW-IOM-2014-0312... -
Page 3: Table Of Contents
Water Supply ......................2-5 Troubleshooting ....................4-4 WATER QUALITY ..........................2-5 Warranty & Parts WATER SPECIFICATION ........................2-5 Electrical Installation .................... 2-7 Standard Warranty ....................5-2 MOTORS............................2-7 Parts ........................5-3 ELECTRIC ELEMENTS........................2-8 Questions? Call (315) 298-5121, or visit us online at www.fulton.com... - Page 4 TABLE OF CONTENTS FBW-IOM-2014-0311 © The Fulton Companies 2014...
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Page 5: Introduction
INTRODUCTION INTRODUCTION INSTALLATION OPERATION MAINTENANCE WARRANTY & PARTS Questions? Call (315) 298-5121, or visit us online at www.fulton.com... -
Page 6: Overview
54, latest edition, and the specifi c instructions in this manual. applicable. Fulton reserves the right to change any part of Authorities having jurisdiction should be consulted prior to this installation, operation and maintenance manual. -
Page 7: Installation
INSTALLATION INTRODUCTION INSTALLATION OPERATION MAINTENANCE WARRANTY & PARTS Questions? Call (315) 298-5121, or visit us online at www.fulton.com... -
Page 8: Product Overview
The following specifi cations, equipment and operating descriptions apply to jurisdictional/professional codes and typical Fulton Electric Hot Water Boilers. This section is provided for general regulations. reference purposes only, and may not refl ect specifi c details for your boiler. -
Page 9: Clearances And Serviceability
Additional trim may be provided as ordered. Temperature/Pressure Gauge Low Water Cut Off (Probe Type) Water Relief Safety Valve (ASME Rated) Operating Aquastat High Limit Aquastat Questions? Call (315) 298-5121, or visit us online at www.fulton.com... - Page 10 MM 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 All dimensions are approximate. Fulton reserves the right to change dimensions and/or specifi cations without notice. *For unspecifi ed voltages, consult factory.
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Page 11: Temperature Control
211 282 352 422 493 563 633 703 Specifi cations are approximate. Fulton reserves the right to change dimensions and/or specifi cations without notice. Voltage applied higher than the above ratings will result in higher amp draws. 160 PSIG design boilers operate up to 130 psi, 230 F. - Page 12 Adhere to the following for water supply installation: 1. Pipe the supply water and return lines to the openings on the boiler. Water stop valves should be in line between the boiler and the fi rst piece of © The Fulton Companies 2014...
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Page 13: Electrical Installation
575V rated motors cannot be operated at voltages above 600V. Depending on the motor manufacturer, a 208V rated motor may not be able to run below the design voltage. Questions? Call (315) 298-5121, or visit us online at www.fulton.com... -
Page 14: Electric Elements
Therefore, electric elements have a 0% tolerance for operation over design voltage. Electric elements can tolerate a lower than design voltage but the kW must be derated accordingly. © The Fulton Companies 2014... -
Page 15: Operation
OPERATION INTRODUCTION INSTALLATION OPERATION MAINTENANCE WARRANTY & PARTS Questions? Call (315) 298-5121, or visit us online at www.fulton.com... -
Page 16: Before Start Up
Water Outlet Valve – allows water to circulate through system. Operating Aquastat – controls operating temperature. High Limit Aquastat – high temperature safety lock out. PID type temperature controller will control operating temperature set point. © The Fulton Companies 2014... -
Page 17: Circulating Pump Switch (If Supplied With The Boiler)
An element thermostat may be supplied with your boiler. The thermostat is located on one of the heating elements and is preset from the factory. This should not be readjusted without consulting factory or your local Fulton representative. FIGURE 2 - PANEL BOX (EXTERIOR) - Page 18 FIGURE 3 - PANEL BOX (INTERIOR) Legend: A Element Sequencer B. Door Interlock Switch C. Various Relays D. Main Power Connections E. Ground Fault Monitor (optional) F. Element Contactors © The Fulton Companies 2014...
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Page 19: Maintenance
MAINTENANCE INTRODUCTION INSTALLATION OPERATION MAINTENANCE WARRANTY & PARTS Questions? Call (315) 298-5121, or visit us online at www.fulton.com... -
Page 20: General
2. When the water level drops, the low water relay will shut off the contactor. Appropriate training and instructions This shows that the relay is working properly. are available from the Fulton Service Department at (315) 298-5121 or your 3. Check for loose terminals and wiring connections. -
Page 21: Handhole Gasket Installation
Elements, if stored correctly, have an indefi nite shelf life. However, problems will arise if they are stored in damp or humid conditions. Moisture can be absorbed by the insulation as the elements are fi tted with a breathing seal. Questions? Call (315) 298-5121, or visit us online at www.fulton.com... -
Page 22: Troubleshooting
2. If power is off, read across contactors on switch with a continuity light to verify switch is not Faulty Element Thermostat breaking down. 3. If the thermostat is bad replace it by using a fl at-head or Phillips head screwdriver. © The Fulton Companies 2014... -
Page 23: Section 4 Maintenance
4. Be sure to check incoming voltage and amperage to each element to avoid overloading the element. 5. If the elements are dirty and not burned out, they may be cleaned by using caustic soda or soda ash in a combined solution. Questions? Call (315) 298-5121, or visit us online at www.fulton.com... - Page 24 MAINTENANCE SECTION 4 FBW-IOM-2014-0311 © The Fulton Companies 2014...
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Page 25: Warranty & Parts
WARRANTY & PARTS INTRODUCTION INSTALLATION OPERATION MAINTENANCE WARRANTY & PARTS Questions? Call (315) 298-5121, or visit us online at www.fulton.com... -
Page 26: Standard Warranty
Fulton shall in no event be liable for any consequential or incidental damages arising in any way, including but not limited to any loss of profi ts or business, even if the Fulton Companies has been advised of the possibility of such damages. -
Page 27: Parts
Fulton Companies. When ordering replacement parts, please have authorized parts may jeopardize safety the model number and serial number of your Fulton boiler ready. Factory-direct and system performance, and voids the replacement parts must be used to ensure proper equipment operation and product warranty. - Page 28 WARRANTY & PARTS SECTION 5 FBW-IOM-2014-0311 THIS PAGE INTENTIONALLY LEFT BLANK © The Fulton Companies 2014...
- Page 29 WARRANTY & PARTS SECTION 5 FBW-IOM-2014-0311 THIS PAGE INTENTIONALLY LEFT BLANK Questions? Call (315) 298-5121, or visit us online at www.fulton.com...
- Page 30 WARRANTY & PARTS SECTION 5 FBW-IOM-2014-0311 © The Fulton Companies 2014...
- Page 32 Fulton Companies. Fulton Boiler Works, Inc., Fulton Heating Solutions, Inc. & Fulton Thermal Corporation are part of the Fulton Group of Companies, a global manufacturer of steam, hot water and thermal fl uid heat transfer systems.
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