FULTON Endura+ Series Installation And Operation Manual

FULTON Endura+ Series Installation And Operation Manual

Condensing hydronic boilers
Table of Contents

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INSTALLATION AND
OPERATION MANUAL
Serial/ National
-
INITIAL RELEASE
- - - -
- - - -
- - - -
- - - -
- - - -
Board Number
REV
REVISION DESCRIPTION
B.O.M.
ELEC. ENG MECH. ENG CHECKED
APPROVED
REVISION HISTORY
Model
Fulton Order
Owner
Site Name
Date
Endura+ (EDR+)
Condensing Hydronic Boilers
2,500,000 - 6,000,000 BTU/HR
UNLESS OTHERWISE NOTED
This design and drawings
DRAWN BY:
MECH. ENG:
The items shown in this
DIMENSIONS ARE IN INCHES
B. PALMER
are proprietary and are the
4/11/2016
TOLERANCES
drawing may be covered by
exclusive property of
FRACTION &
1/8
one or more patents of
WHOLE VALUE
Fulton Group N.A., Inc.
Fulton Group N.A., Inc.
CHECKED BY:
ELEC. ENG:
(1) PLACE DEC.
0.03
(2) PLACE DEC.
0.015
The corporation does not
(3) PLACE DEC.
0.005
permit their use except
ANGLE
0.5 DEG
with prior written consent.
SURFACE FINISH
B.O.M. REVIEW
APPROVED BY:
250 MICRO-INCHES
THIRD ANGLE PROJECTION
K.D.B.
4/19/2016
1 OF 1
EDRP-IOM-2019-0212
JOB NUMBER:
DESCRIPTION:
ENDURA+ CUSTOM ISO
PROJECT NAME:
PROJECT MANAGER:

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Summary of Contents for FULTON Endura+ Series

  • Page 1 - - - - - - - - - - - - - - - - one or more patents of WHOLE VALUE Fulton Group N.A., Inc. Fulton Group N.A., Inc. CHECKED BY: ELEC. ENG: PROJECT NAME: (1) PLACE DEC.
  • Page 3: Table Of Contents

    Annual Maintenance and Inspection Schedule ........... 4-4 Removing an Existing Boiler ................2-33 O2 Compensation Measurement ................4-4 Assembly of Fulton Multi-Skid Systems............. 2-34 Removing, Inspecting and Cleaning Burner ............4-5 Relocating the EDR+ 6000 Panel Box to Opposite Side ........2-35 Inspecting the Pilot Ignition Assembly ..............
  • Page 4 TABLE OF CONTENTS EDRP-IOM-2019-0212 © Fulton Group N.A., 2019...
  • Page 5: Introduction

    INTRODUCTION INTRODUCTION INSTALLATION OPERATION MAINTENANCE Questions? Please Contact Your Local Manufacturer’s Representative...
  • Page 6: Overview

    Code ANSI Z223.1/NFPA 54 latest edition, and the specific should it replace existing codes or standards which may be instructions in this manual. Authorities having jurisdiction applicable. Fulton reserves the right to change any part of should be consulted prior to installation. this installation, operation and maintenance manual.
  • Page 7: Installation

    INSTALLATION INTRODUCTION INSTALLATION OPERATION MAINTENANCE Questions? Please Contact Your Local Manufacturer’s Representative...
  • Page 8: Product Overview

    The Fulton Endura+ hot water boiler is an automatic, fuel-fired, ultra high- jurisdictional/professional codes and efficiency boiler. The boiler can either have combustion air ducted directly from regulations.
  • Page 9: Placement & Rigging

    Placement & Rigging WARNING All information in this manual is for Proper placement of your Fulton product is essential. Attention paid to reference and guidance purposes, the following points will save a great deal of difficulty in the future. Correct...
  • Page 10 1;24 1Endura+ boilers may be operated up to 10,000 feet elevation, and up to 1,000 feet elevation at 80˚ F without de-rate. Consult your Fulton Representative for capacities at higher elevation. 2Applies to natural gas with a calorific value of 1,010 BTU per FT3.
  • Page 11: Clearances And Serviceability

    INSTALLATION SECTION 2 EDRP-IOM-2019-0212 Clearances and Serviceability TABLE 2 (CONT.) - SAFETY RELIEF VALVE INLET AND OUTLET SIZES Model Trim Pressure Inlet Size Outlet Size PSI (kPa) inch (mm) inch (mm) Adhere to the following for clearances and serviceability: EDR+ 4000 30 (206.84) 2 (50.8) 2 1/2 (63.5)
  • Page 12: Install Water Piping

    » Air removal equipment, including an air separator and automatic breather valves, along with a functioning expansion tank . Each must be designed to system specifications. © Fulton Group N.A., Inc. 2019...
  • Page 13: Variable Primary Piping Arrangement

    INSTALLATION SECTION 2 EDRP-IOM-2019-0212 WARNING NOTEE: The upper water connection on the back of the boiler is the outlet – connection. The lower water connection on the rear of the boiler is the inlet All information in this manual is for connection.
  • Page 14 Note: Sample piping layout (P&ID) is a general representation of system installation. Good practice should be used in system THIRD ANGLE PROJECTION K.D.B. 4/19/2016 REVISION HISTORY 1 OF 1 SHEET 1 OF 1 design, including but not limited to adequate pipe/valve sizing and natural flow path for system water. © Fulton Group N.A., Inc. 2019...
  • Page 15 ENDURA+ BOILER PRIMARY - SECONDARY SINGLE DIMENSIONS ARE IN INCHES are proprietary and are the B. PALMER 4/11/2016 drawing may be covered by Fulton Group N.A., Inc TOLERANCES exclusive property of one or more patents of FRACTION & `1/8 BOILER PIPING DIAGRAM...
  • Page 16: Primary-Secondary Piping Arrangement

    » Use a reverse return primary header to properly balance flow across the boilers. Where reverse return cannot be used, it is recommended to install a balancing valve per boiler. 2-10 © Fulton Group N.A., Inc. 2019...
  • Page 17: Meet Water Chemistry Requirements

    INSTALLATION SECTION 2 EDRP-IOM-2019-0212 Meet Water Chemistry Requirements WARNING All information in this manual is for reference and guidance purposes, System water chemistry requirements are as follows: and does not substitute for required ƒ pH: Range of 8.5 - 10.5 professional training, conduct, and strict adherence to applicable ƒ...
  • Page 18: Fill The Boiler With Water

    SURFACE FINISH B.O.M. REVIEW APPROVED BY: PROJECT MANAGER: REVISION DESCRIPTION B.O.M. ELEC. ENG MECH. ENG CHECKED APPROVED 250 MICRO-INCHES 2-12 THIRD ANGLE PROJECTION K.D.B. 4/19/2016 REVISION HISTORY 1 OF 1 SHEET 1 OF 1 © Fulton Group N.A., Inc. 2019...
  • Page 19: Line Gas Pressure Regulation

    INSTALLATION SECTION 2 EDRP-IOM-2019-0212 ƒ Line Gas Pressure Regulation Consult the regulator manufacturer for orifice selection. ƒ If two or more springs are available for a particular ƒ When inlet gas pressure exceeds the maximum on the outlet pressure in the desired range use the spring with boiler name plate, a line gas pressure regulator is required the lower range for better accuracy.
  • Page 20 SURFACE FINISH B.O.M. REVIEW APPROVED BY: PROJECT MANAGER: VISION DESCRIPTION B.O.M. ELEC. ENG MECH. ENG CHECKED APPROVED 250 MICRO-INCHES THIRD ANGLE PROJECTION K.D.B. 4/19/2016 REVISION HISTORY 1 OF 1 SHEET 1 OF 1 2-14 © Fulton Group N.A., Inc. 2019...
  • Page 21 ENDURA+ MULTIPLE BOILER GAS SUPPLY PIPING DIMENSIONS ARE IN INCHES are proprietary and are the B. PALMER 4/11/2016 drawing may be covered by Fulton Group N.A., Inc TOLERANCES exclusive property of one or more patents of 972 Centerville Road - - - -...
  • Page 22: Components Requiring Ventilation To The Outdoors

    SECTION 2 EDRP-IOM-2019-0212 ƒ Components Requiring Ventilation to the Install Condensate Drain Trap Outdoors A condensate drain trap is intended for use with the Fulton Endura+ boiler. – NOTEE: The port marked “AIR” on the SKP25 actuator cannot be used as as gas vent connection. Connecting a vent line to this port may cause operational issues.
  • Page 23 ENDURA+ SINGLE BOILER CONDENSATE DRAIN DIMENSIONS ARE IN INCHES /2016 10/5/2016 10/5/2016 B. PALMER 4/11/2016 are proprietary and are the Fulton Group N.A., Inc TOLERANCES drawing may be covered by  exclusive property of 972 Centerville Road PLUG. FRACTION &...
  • Page 24 (25.4 mm) for the header piping. 6. The maximum capacity to attach per multiple boiler condensate drain trap is 12 MMBH total. BACK VIEW FIGURE 12 - CONDENSATE DRAIN PIPING FOR MULTIPLE ENDURA+ BOILERS 2-18 © Fulton Group N.A., Inc. 2019...
  • Page 25: Multiple Boilers Sharing A Common Drain Trap

    ƒ Multiple Boilers Sharing A Common Drain Trap 6. All piping (Figure 12) must be CPVC, high-temperature silicone tubing, galvanized, or stainless steel, and be The multiple boiler condensate drain trap is Fulton Part Number free of leaks. Copper, carbon steel/iron pipe or PVC are not acceptable.
  • Page 26 11⅜" 1½" N.P.T. INLET 6½" 2¾" 2¾" FRONT VIEW RIGHT VIEW LEFT VIEW FIGURE 15 - FULTON PH NEUTRALIZING KIT MULTIPLE BOILER SINGLE BOILER ASSEMBLY ASSEMBLY TOP VI EW TOP VI EW TOP VI EW I SOMETRI C VI EW...
  • Page 27: Install Ph Neutralization Kit

    NOTEE: Replacement bags are available from your Fulton local representative. – The medium in the container will neutralize the condensate of 12 MMBH for approximately 6 months. (Fulton Part No. 2-30-001580)
  • Page 28: Combustion Air Intake

    Never use open flame or smoke from a cigarette, cigar, or pipe as a testing 7. Site specific conditions not addressed in this manual may require additional precautions or design considerations. Consult your local Fulton method during boiler installation, Representative and venting supplier for recommendations.
  • Page 29: Combustion Air Supply From The Boiler Room

    INSTALLATION SECTION 2 EDRP-IOM-2019-0212 WARNING 3. It is essential that only fresh air is allowed to enter the combustion All information in this manual is for air system. Foreign substances, such as combustible volatiles in the reference and guidance purposes, combustion system can create hazardous conditions.
  • Page 30: Air Piped From Outside Boiler Room

    3. The combustion air intake termination must be located as to not be subjected to the intake/exhaust of other mechanical equipment such as other fuel fired heating equipment, loading docks, generators, air handling systems, and cooling towers. 2-24 © Fulton Group N.A., Inc. 2019...
  • Page 31: Air Filter

    4. Ensure the boiler room air is maintained at a dew point temperature below the temperature of combustion air. Failure to provide adequate ventilation or control dew point temperature may increase maintenance or damage boiler Fulton accepts no liability for installation components. of any venting, including the selection of venting materials.
  • Page 32 CHECKED BY: ELEC. ENG: PROJECT NAME: ISOMETRIC VIEW DRAWING NUMBER G-36-100018 B.O.M. REVIEW APPROVED BY: PROJECT MANAGER: 9. Endura+ boilers cannot be common vented with other ECTION K.D.B. 4/19/2016 SHEET 1 OF 1 equipment. 2-26 © Fulton Group N.A., Inc. 2019...
  • Page 33 (UL1738) (UL 1738) Maximum 600° F 550° F 230° F Flue Gas (315° C) (287° C) (110° C) Temperature TABLE 8 - FULTON APPROVED FLUE GAS VENTING ADAPTERS* Manufacturer Line Material Part/Catalog Number EDR+2500/3000 EDR+6000 810013180 810013438 M&G DuraVent® FasNSeal®...
  • Page 34: Common Venting Layouts For Endura

    2. Endura+ boilers are not approved for combined venting with other equipment such as steam boilers, No boilers on, pre-purge and ignition ƒ water heaters, generators, and other types of Fulton equipment. 4. Consider the natural draft effects associated with vertical exhaust vent rise. Over-draft control accessories, 3.
  • Page 35 INSTALLATION SECTION 2 EDRP-IOM-2019-0212 FIGURE 18 - ROOF PENETRATION DETAILS FLUE GAS EXHAUST TERMINATION (RAIN CAP NOT REQUIRED) MIN 4 FT (122 CM) EXHAUST STACK IS DOWNWIND STORM COLLAR OF AIR INTAKE OPENING (FOR DOUBLE WALL) CAUTION: SEPARATE AIR INTAKE AND EXHAUST TERMINATIONS AS FAR AS POSSIBLE TO PREVENT FLUE GAS RECIRCULATION (FGR) DURING DIFFERENT WIND CONDITIONS.
  • Page 36 APPLIANCE ADAPTER CONSULT FLUE MFG FOR SELECTION REFERENCE TABLE 1 FOR FLUE GAS STACK DIAMETER FLEXIBLE HOSE CONDENSATE TRAP (STYLE VARIES) 12 INCH (305 MM) LEVEL HOUSEKEEPING PAD MIN 4 INCH (102 CM) HEIGHT 2-30 © Fulton Group N.A., Inc. 2019...
  • Page 37 INSTALLATION SECTION 2 EDRP-IOM-2019-0212 FIGURE 20 - SIDEWALL PENETRATION DETAIL TYPICAL SIDE WALL PENETRATIONS ( SUGGESTED INSTALLATION CONFIGURATIONS ) WALL TERMINATIONS DETAIL VIEW NOTES: FLUE GAS EXHAUST TERMINATION 1) HORIZONTAL SECTIONS MUST ADHERE TO A MINIMUM 1/4 INCH PER FOOT (1 MM PER 48 MM) RISE TO RUN RATIO 2) MAINTAIN A MINIMUM 9 INCH (229 MM) AIR SPACE CLEARANCE TO COMBUSTABLES, WIRE, AND INSULATION EXHAUST STACK IS DOWNWIND...
  • Page 38: Wall Thimble Installation

    10 feet of the swirling high winds may be present. vent. 9. Fulton does not recommend the use of rain caps on the 2. When installing inlet and exhaust terminations above flue termination. Rains caps contribute to ice buildup,...
  • Page 39: Removing An Existing Boiler

    INSTALLATION SECTION 2 EDRP-IOM-2019-0212 WARNING 2. The termination of the vent system must be at least 12 inches (30.48 cm) above the finished grade, or at least 12 inches (30.48 cm) above normal All information in this manual is for snow accumulation level (for applicable geographical areas).
  • Page 40: Assembly Of Fulton Multi-Skid Systems

    Assembly of Fulton Multi-Skid Systems Adhere to the following for multi-skid engineered systems: 1. Refer to the Fulton mechanical/electrical drawings during assembly. 2. Ensure that equipment orientation allows for operation interface and maintenance. 3. Align the skids as shown on the drawings ensuring that skid fasteners (skid joint angles) are matched.
  • Page 41: Relocating The Edr+ 6000 Panel Box To Opposite Side

    8. Locate the supplied wiring for the equipment and pull wiring through the appropriate conduit runs. Electrical wires are labeled for easy landing. Connect all wiring per the Fulton supplied electrical drawings. All information in this manual is for reference and guidance purposes, 9.
  • Page 42: Electrical Connections And Devices

    2. Connect power to the boiler inside of the customer connection box using connectors rated for the minimum in Table 1, and are compliant with local electrical codes. 3. Provide separate power supplies for external devices. Do not power external devices through the boiler. 2-36 © Fulton Group N.A., Inc. 2019...
  • Page 43 The one or more patents of The R.A.S. 8/22/2017 9/6/2017 8/22/2017 8/22/2017 9/18/2017 9/9/2017 ` 1/16 FRACTIONS Fulton Companies. The Fulton Companies. CHECKED BY: ` .01 (2) PLACE DEC. S.M. A.M.K. P.E.K. B.M.P. B.A.S. corporation does not permit (3) PLACE DEC.
  • Page 44 The Fulton Companies 11/14/16 N / A EDR+ 3000 DRAWING NUMBER 972 Centerville Road 7-53-315300 2-38 Pulaski, New York USA 13142 PROJECT NAME: © Fulton Group N.A., Inc. 2019 11/15/16 N / A SHEET 3 OF 3 DRAWING NUMBER PROJECT MANAGER:...
  • Page 45 TOLERANCES drawing may be covered by exclusive property of FRACTION & one or more patents of WHOLE VALUE Fulton Group N.A., Inc. CHECKED BY: ELEC. ENG: PROJECT NAME: Fulton Group N.A., Inc. (1) PLACE DEC. 0.03 The corporation does not (2) PLACE DEC.
  • Page 46: Junction Box Locations For Field Wiring

    2. The lead boiler, and all lag boilers, are automatically rotated. 6. See Figures 4 – 7 for the proper installation location in hydronic piping. 2-40 © Fulton Group N.A., Inc. 2019...
  • Page 47 INSTALLATION SECTION 2 EDRP-IOM-2019-0212 ` OUTDOOR AIR TEMPERATURE SENSOR KIT duty plus one backup, with automation rotation. The pumps cannot be powered directly through the boiler 1. If outdoor air temperature reset capabilities are to panel; a variable speed drive (not provided) is required. be utilized, an outdoor air temperature sensor kit is required and field wired to a boiler.
  • Page 48 When the main gas valve is enabled, the contact is closed. ` BOILER DEMAND CONTACT A dry contact is provided for remote monitoring of boiler demand. When the boiler has a call for heat, the contact is closed. 2-42 © Fulton Group N.A., Inc. 2019...
  • Page 49: Operation

    OPERATION INTRODUCTION INSTALLATION OPERATION MAINTENANCE Questions? Please Contact Your Local Manufacturer’s Representative...
  • Page 50: Perform Pre-Start-Up Inspection

    6. Check temperature/pressure indicator reading, which should equal the pressure-reducing (fill) valve set pressure. No more water should be entering the system. Close the shutoff valve on the cold-water fill line. © Fulton Group N.A., Inc. 2019...
  • Page 51: Commission The Boiler

    Authorization. The commissioning agency must successfully complete and 30 psi is required at the boiler outlet. return the Fulton Installation and Operation Checklist report (“Start-up Report”) to Fulton within twelve (12) weeks of start-up. Combustion and maintenance records detailing compliance with the Installation, Operation and Maintenance manual CAUTION must be produced for warranty consideration.
  • Page 52: Turndown

    SECTION 3 EDRP-IOM-2019-0212 WARNING 5. The Fulton factory Test Fire Report should be used as a point of reference in commissioning settings for the boilers in the field, however a factory certified service technician should account for all site conditions when Non-Fulton product information is for finalizing operational settings.
  • Page 53 OPERATION SECTION 3 EDRP-IOM-2019-0212 FIGURE 24 - SIEME S AZL DISPLAY Questions? Please Contact Your Local Manufacturer’s Representative...
  • Page 54: Before Modifying Lmv Parameters

    ƒ Adjusting Fuel/Air Curve  OTEE: Fulton Endura+ boilers are factory test fired and pre-programmed with values in the fuel/air curve (P0-ignition to P9-high – fire). With the burner on, follow the below steps for making field changes to the fuel/air curve points. A calibrated flue gas analyzer is required to complete these steps and must be properly inserted into the boiler flue exhaust vent while making changes to the fuel/air curve points.
  • Page 55 OPERATION SECTION 3 EDRP-IOM-2019-0212 1) Confirm position of the fuel selection switch where applicable. 2) Enter the password and parameter “400” will flash. 3) Press the enter (i/reset) button 2 times. a. “P1” will flash and the curve point will be displayed. –...
  • Page 56: Manual Control (Manual Request For Output)

    5) Press and hold the – and + for 3 seconds to return to automatic mode. a. The output will no longer flash, oP: will be displayed on the left solid and the operating percentage will be displayed on the right. © Fulton Group N.A., 2019...
  • Page 57: Parameter Backup

    OPERATION SECTION 3 EDRP-IOM-2019-0212 ƒ Parameter Backup 1. Press and hold “F” and “A” until Code is displayed. a. Then enter unit national board number press enter once complete. 2. “400: Set” will be displayed a. Press the”-“arrow three times until “000: Int” is displayed.
  • Page 58: Parameter Restore

    NOOTE: If an error occurs during the Restore process, a – negative value is displayed. For troubleshooting, go to error code 137 to view diagnostic code. 3-10 © Fulton Group N.A., 2019...
  • Page 59 Non-Fulton product information is for reference purposes only. No Fulton document should substitute for full review of documentation available from the component manufacturer.
  • Page 60: Using The Endura+ Pure Control™ Interface

    To change categories, tap the desired category in the left sidebar menu. A navigation screen provides access to screens within each category. Tap the “back” button to return to category navigation. 3-12 © Fulton Group N.A., Inc. 2019...
  • Page 61 Returns to the parent category. jurisdictional/professional codes and regulations. Tap to display information based on the screen currently selected. Non-Fulton product information is for reference purposes only. No Fulton Green: No alarm condition. Tap to document may substitute for full see Alarm History.
  • Page 62: Endura+ Pure Control™ Menu Screen Functions

    Timer, and Manual Burner Control. The start and stop deviations instruct the burner when to enable and disable around the setpoint temperature. Increasing the range will reduce cycling but may result in larger temperature fluctuations. 3-14 © Fulton Group N.A., Inc. 2019...
  • Page 63 ` BOILER HISTORY Non-Fulton product information is for reference purposes only. No Various data points of operational history are summarized on this screen. Fulton document should substitute for full review of documentation ` ALARM HISTORY available from the component manufacturer.
  • Page 64: Lead/Lag

    Slid all the way to the aggressive side, the last lag boiler will come on when the control variable reaches 50%; all the way to the passive side, the last lag boiler will come on at 90% control variable. 3-16 © Fulton Group N.A., Inc. 2019...
  • Page 65: Pid Control

    No The boiler can be locked to low fire rate after ignition for a set period of time. This Fulton document should substitute period of time can be enabled/disabled and adjusted on this screen. for full review of documentation available from the component manufacturer.
  • Page 66: Setpoint

    (occupied) setpoint will be maintained. When outdoor reset is enabled, the normal setpoint curve will establish setpoint during these time frames with the setback (unoccupied) setpoint curve establishing setpoint for all other times. See the Outdoor Reset screen in Setpoint. 3-18 © Fulton Group N.A., Inc. 2019...
  • Page 67: Trending

    Non-Fulton product information is for reference purposes only. No ` SYSTEM CONFIGURATION Fulton document should substitute for full review of documentation The System Configuration screen is used for saving (backup) and loading of available from the component program settings.
  • Page 68: Commissioning Mode

    General Operation of the Boiler Excessive cycling will reduce the useful life of any piece of mechanical equipment. Endura+ boilers should be operated and controlled so the boiler cycles less than 12,000 times per year. 3-20 © Fulton Group N.A., Inc. 2019...
  • Page 69: Maintenance

    MAINTENANCE INTRODUCTION INSTALLATION OPERATION MAINTENANCE Questions? Please Contact Your Local Manufacturer’s Representative...
  • Page 70: General

    All maintenance procedures should be completed by trained personnel. Weekly Maintenance and Inspection Schedule Appropriate training and instructions are available from the Fulton Service Department at (315) 298-5121 or Weekly maintenance and inspection must include the following: your local Fulton Heating Solutions Representative.
  • Page 71: Monthly Maintenance And Inspection Schedule

     OOEE: Operating the burner with the combustion air inlet filter removed will void the burner warranty. A clean filter of the same Fulton part number (type, size and style) must be installed while the boiler is in operation. 3. Return the filter to its original position in the slot, verify orientation.
  • Page 72: Annual Maintenance And Inspection Schedule

    1. Inspect the fuel train, burner and control panel to be sure components are fibers. free of debris and are properly attached to the boiler. 2. Replace the combustion air inlet filter with a new filter of the same Fulton part number (type, size and style). CAUTION 3.
  • Page 73: Removing, Inspecting And Cleaning Burner

    1. A burner maintenance parts kit is required to complete the following the boiler. Failure to properly torque steps. Contact your Fulton representative to purchase this parts kit before hardware may result in PERSONAL proceeding, please have your National Board number ready to expedite INJURY, DEATH, or property damage.
  • Page 74 THE O2 COMPENSATION READOUT IS NOT A REPLACEMENT FOR A or genuine Fulton replacement hardware. Tighten in a star pattern. CALIBRATED FLUE GAS ANALYZER. ƒ EDR+2500/3000 Only: Verify torque to 23 ft-lbs.
  • Page 75: Inspecting The Pilot Ignition Assembly

    1/16” (1.588 mm), adjust if needed. 6. Inspect that the insulation block around the pilot when installed has not lost structural integrity. Replace with original Fulton part if needed. 7. Reinstall the pilot ignition assembly per the instructions detailed in Removing, Inspecting, and Cleaning Burner.
  • Page 76 9/6/17 8/29/17 8/29/17 8/29/17 8/30/17 TOLERANCES © Fulton Group N.A., Inc. 2019 exclusive property of 2017-1415. B.M.P. 8/28/2017 FRACTION & one or more patents of WHOLE VALUE Fulton Group N.A., Inc.
  • Page 77 DRAWN BY: MECH. ENG: JOB NUMBER: DESCRIPTION: UNLESS OTHERWISE NOTED The items shown in this EDR+ 6000 CONDENS INITIAL RELEASE TO FULTON PART NUMBER; DIMENSIONS ARE IN INCHES are proprietary and are the B. PALMER 6/26/2017 P.E.K. 7/11/2017 FIGURE 26 - EDR+ 4000-6000 BUR ER ASSEMBLY...
  • Page 78: Troubleshooting

    At this time a safety lockout occurs. VFD Manual Lockout after A power outage greater than 15 seconds but less Reset the VFD lockout. Power Outage than 25 seconds. 4-10 © Fulton Group N.A., Inc. 2019...
  • Page 79 MAINTENANCE SECTION 4 EDRP-IOM-2019-0212 PROBLEM CAUSE CHECK Main flame fails Ignition issue 1. Visually verify spark. 2. Replace igniter or transformer, as needed. Gas valve not set properly Verify the last elbow gas pressure matches the start up report. Flame detector failure 1.
  • Page 80 MAINTENANCE SECTION 4 EDRP-IOM-2019-0212 4-12 © Fulton Group N.A., Inc. 2019...
  • Page 81 PAGE INTENTIONALLY LEFT BLANK...
  • Page 82 Fulton Group N.A., Inc. Fulton Boiler Works, Inc., Fulton Heating Solutions, Inc. & Fulton Thermal Corporation are part of Fulton Group N.A., Inc., a global manufacturer of steam, hot water and thermal fluid heat transfer systems.

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