FULTON Reliance 500 Manuals

FULTON Reliance 500 Manuals

Manuals and User Guides for FULTON Reliance 500. We have 1 FULTON Reliance 500 manual available for free PDF download: Installation And Operation Manual

FULTON Reliance 500 Installation And Operation Manual

FULTON Reliance 500 Installation And Operation Manual (60 pages)

Brand: FULTON | Category: Boiler | Size: 1.67 MB

Table of Contents

Operation Manual
1
Table of Contents
3
Introduction
5
Overview
6
Warnings & Cautions
6
Disclaimers and Local Codes
6
Installation
7
Product Overview
8
Placement & Rigging
9
Clearances and Serviceability
9
Install Boiler Trim
11
Install Water Piping
12
- Low Water Cut off
  16
Meet Water Chemistry Requirements
16
- Prevent Freezing
  17
- Prevent Oxygen Contamination
  17
- Eliminate System Air
  18
Fill the Boiler with Water
18
Install Gas Piping
18
Install Condensate Drain (Optional)
19
Venting
21
- Combustion Air Supply from the Boiler Room
  22
- Combustion Air Piped from Outside Building Without Sealed Combustion
  22
Exhaust Venting
23
Venting Terminations
25
- Wall Thimble Installation
  26
- Horizontal Vent Termination
  26
Electrical Connections
27
- Air Piped from Outside Boiler Room
  28
- Intake Duct Sizing
  28
Operation
31
Perform Pre-Start-Up Inspection
32
Fill and Purge the System
32
SOLA Control Program Presets
33
Commission the Boiler
33
- Test of Ignition Safety System
  34
Perform Test of Low Water Cut O
34
Perform Test of Limit Controls
34
Perform Test of Low Gas Pressure Switch
35
Perform Test of High Gas Pressure Switch
35
Perform Test of Air Switch
35
Test of High Back Pressure Switch
35
Normal Operation of the Boiler
35
- Changing the Operating Set Point
  36
- Setting Combustion
  36
Shut down Procedures
37
SOLA Control Features
37
Maintenance
43
General
44
Daily Maintenance and Inspection Schedule
44
Weekly Maintenance and Inspection Schedule
44
Monthly Maintenance and Inspection Schedule
44
Procedure for Cleaning the Air Inlet Filter
45
Relief Valve Testing
45
Annual Maintenance and Inspection Schedule
45
- Examine the Venting System
  46
- Inspect Heating System for Other Problems
  47
Procedure for Removing/Cleaning the Burner
47
After All Repairs and Maintenance
48
Troubleshooting
48
Warranty & Parts
53
Standard Warranty for Fulton Reliance Boilers
54
Parts
55
- Parts Listing
  56

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