ABB InformIT SM2000 User Manual
ABB InformIT SM2000 User Manual

ABB InformIT SM2000 User Manual

Advanced videographic recorder
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User Guide
Inform
IM/SM2000_7
Advanced Videographic Recorder
SM2000

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Summary of Contents for ABB InformIT SM2000

  • Page 1 User Guide Inform IM/SM2000_7 Advanced Videographic Recorder SM2000...
  • Page 2 We are an established world force in the design and manufacture of instrumentation for industrial process control, flow measurement, gas and liquid analysis and environmental applications. Cert. No. Q05907 As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. EN 29001 (ISO 9001) We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.
  • Page 3: Table Of Contents

    CONTENTS Section Page Section Page 1 INTRODUCTION .............. 3 4 CONFIGURATION ............44 Introduction ............44 2 OPERATION ..............5 4.1.1 Configuration Modes ........44 4.1.2 Configuration Level Security ....... 44 Powering Up the Instrument ........5 Displays and Controls ..........5 4.1.3 Configuration Level Access ......
  • Page 4 …CONTENTS Section Page Section Page 5 INSTALLATION .............. 96 APPENDIX 3 – STORAGE CAPACITY ......113 Siting ..............96 A3.1 Internal Storage Capacity ........113 Mounting ............... 97 A3.2 Archive Storage Capacity ........114 Electrical Connections ........... 98 Analog Inputs ............100 APPENDIX 4 –...
  • Page 5: Introduction

    1 INTRODUCTION Functional Overview – Fig. 1.1. • 12 Recording Channels as standard, divided into 2 Process Groups, each with 6 Recording Channels. • Two Alarms and one Totalizer are assigned to each Recording Channel. • Signal sources derived from universal analog inputs, the Modbus serial link, optional digital inputs or internal analog and digital signals.
  • Page 6 …1 INTRODUCTION Signal Sources Process Group 1 Note. Signal sources Recording 28/03/00 28/03/00 Chart View Vertical Bargraph 14:52:00 14:52:00 can be assigned to any Channels Level Pressure In Flow Out Flow Temp Alarm 1 Level Pressure In Flow Out Flow Temp Alarm 1 2.08...
  • Page 7: Operation

    2 OPERATION 2.1 Powering Up the Instrument When power is first applied to the instrument, its processor carries out a number of self-tests and displays the start-up screen. At the end of the start-up sequence the instrument displays the Operator View that was being displayed when the instrument was powered down.
  • Page 8 …2 OPERATION …2.2 Displays and Controls Process Group 2 Process Group 1 (Recording Channels 2.1 to 2.6) (Recording Channels 1.1 to 1.6) 28/03/00 28/03/00 Process Group 1 Chart View 28/03/00 12:00:45 Instrument Status 14:52:00 14:52:00 Level Pressure In Flow Out Flow Temp Alarm 1 Level...
  • Page 9: Chart Views

    2 OPERATION… 2.3 Chart Views (Horizontal and Vertical) – Fig. 2.3 Status Bar Group Tag Status Icons Current Date and Time Units 28/03/00 Short Channel Tag Process Group 1 12:00:45 Digital On/Off Tag Current Value Level Pressure In Flow Out Flow Alarm 1 (see on page 8)
  • Page 10 …2 OPERATION …2.3 Chart View Notes. 1. Current Values The Current Value, shown on the digital indicators at either the top (vertical chart view) or right hand side (horizontal chart view) of the screen, is the latest instantaneous value and its update rate is not affected by the recording sample rate. If the current value in the digital indicator is displayed in red, recording has been stopped for that channel –...
  • Page 11 2 OPERATION… …2.3 Chart View Select the Configuration Level – see Section 4. Configuration Select the Setup Level – see Section 3. Set Up Note. Available only if 'Security system' is set to 'Advanced' – see Section 4.4.4. Sign Chart Sign the chart electronically –...
  • Page 12 …2 OPERATION …2.3 Chart View Notes. While in Historical Review mode: • Recording of new data continues unless stopped from the Setup Menu – see Section 3.3. • Invalid historical data (e.g. when recording has stopped) is denoted by '– – – –' in the digital indicator.
  • Page 13 2 OPERATION… …2.3 Chart View Add one of 24 predefined Operator Messages (see Section 4.4.7) or one User-Defined Operator Messages Message to the alarm event log. If '<user defined>' is selected, a data entry keyboard 1 - 6 appears to enable the message to be entered – see Fig. 4.5, Page 49. The selected or 7 - 12 Start of batch user-defined message is displayed briefly on screen.
  • Page 14 …2 OPERATION …2.3 Chart View Use 'Screen Interval' to change the amount of data displayed on the screen. A longer Screen Interval screen interval displays more data, a shorter screen interval displays data over a shorter 18 Seconds/Screen time period, but in more detail. In both cases, the full trace is preserved by plotting the 90 Seconds/Screen maxiumum and minimum samples for each display point.
  • Page 15 2 OPERATION… …2.3 Chart View Scales Scales Select Select a channel scale to be displayed in the scale bar at the top of the chart window. For  Ch 1.1 Level digital channels, the On and Off tags are displayed at the corresponding position on the Ch 1.2 Pressure scale bar.
  • Page 16: Electronic Signatures

    …2 OPERATION 2.3.1 Electronic Signatures – Fig. 2.4 Entering an electronic signature is the equivalent of signing the chart of a conventional paper recorder. Local procedures may require the approval of a record by an authorized signatory; for this reason, an electronic signature is password protected. 05/10/04 Process Group 1 14:52:00...
  • Page 17: Bargraph Views

    2 OPERATION… 2.4 Bargraph Views (Horizontal and Vertical) – Fig. 2.5 Status Icons – see Rear Foldout Short Channel Tag Current Value 28/03/00 Process Group 1 14:52:00 Digital On or Off tag, Alarm Event Icon – Level Pressure In Flow Out Flow Temp Alarm 1...
  • Page 18 …2 OPERATION …2.4 Bargraph Views (Horizontal and Vertical) Select the Configuration level – see Section 4. Configuration Select the Setup level – see Section 3. Setup Add one of 24 predefined Operator Messages (see Section 4.4.5) or one User-Defined Operator Messages Message to the alarm event log.
  • Page 19: Digital Indicator View

    2 OPERATION… 2.5 Digital Indicator View – Fig. 2.6 Global Alarm Status Icon Status Icons 28/03/00 Process Group 1 Short Channel Tag 14:52:00 Level Level Pressure 2.08 Current Value 2.08 2.08 metres metres metres Alarm Event Icon – 578494 578494 see Rear Fold-out In Flow Out Flow...
  • Page 20 …2 OPERATION …2.5 Digital Indicator View Select the Configuration level – see Section 4. Configuration Select the Setup level – see Section 3. Setup Add one of 24 predefined Operator Messages (see Section 4.4.5) or one User-Defined Operator Messages Message to the alarm event log. If '<user defined>' is selected, a data entry keyboard 1 - 6 appears to enable the message to be entered –...
  • Page 21 2 OPERATION… …2.5 Digital Indicator View Stop and start individual totalizers. Totalizer Stop/Go Ch 1.1 Level Channel totalizers that have not been enabled in the Configuration level are greyed-out. Ch 1.2 Pressure Ch 1.3 In Flow Ch 1.4 Out Flow Note.
  • Page 22: Process View

    …2 OPERATION 2.6 Process View – Fig. 2.7 Global Alarm Status Icon Alarm Trip Level Alarm Tag Alarm Acknowledged 28/03/00 Short Channel Tag Process Group 1 14:52:00 Level Tank 1 Low Level 1.25 Totalizer not enabled Instantaneous Value 2.08 in configuration level Tank 1 High Level 4.75 metres...
  • Page 23 2 OPERATION… …2.6 Process View Select the Configuration level – see Section 4. Configuration Select the Setup level – see Section 3. Setup Switch between the Alarm View and Statistics View. View Select  Alarms Note. If a channel's totalizer is not enabled in the Configuration level, Alarm trip levels are Statistics shown in place of the channel statistics.
  • Page 24 …2 OPERATION …2.6 Process View Reset the totalizer value to the totalizer preset value. Totalizer Reset Ch 1.1 Level Channel totalizers that have not been enabled in the Configuration level are greyed-out. Ch 1.2 Pressure Ch 1.3 In Flow Ch 1.4 Out Flow Ch 1.5 Temp Ch 1.6 Alarm 1 To acknowledge a particular alarm, use the...
  • Page 25: Alarm Event Log

    2 OPERATION… 2.7 Alarm Event Log – Fig. 2.8 Note. The Alarm Event log view provides an historical log of all alarm events in the sequence in which they occurred. To view the current status of all alarms, choose the Process View – see Section 2.6. Short tag of the alarm's source Global Alarm Status Icon 28/03/00...
  • Page 26 …2 OPERATION …2.7 Alarm Event Log Select the Configuration level – see Section 4. Configuration Select the Setup level – see Section 3. Setup Select the entries to be displayed in the Alarm Event log.  Indicates the entries selected. Filter Group 1 Alarms Notes.
  • Page 27: Totalizer Log

    2 OPERATION… 2.8 Totalizer Log – Fig. 2.9 Notes. • The Totalizer log view provides an historical log of totalizer activity. To view the current totalizer status, choose the Process or Digital View. • When the number of entries in the Totalizer log has reached that defined in 'Totalizer log size' (see Section 4.4.6), the oldest data is overwritten by the newest.
  • Page 28 …2 OPERATION …2.8 Totalizer Log Select the Configuration level – see Section 4. Configuration Select the Setup level – see Section 3. Setup Select the log entries that are displayed.  indicates entries displayed. This does not affect Filter which events are recorded in the log. Group 1 Totalizers Group 2 Totalizers 'Statistics' displays the maximum, minimum and average values of the analog value being...
  • Page 29: Audit Log

    2 OPERATION… 2.9 Audit Log – Fig. 2.10 Notes. • The Audit log view provides an historical log of system activity. • When the number of entries in the Audit log has reached that defined in 'Audit log size' (see Section 4.4.4), the oldest data is overwritten by the newest.
  • Page 30: Status View

    …2 OPERATION 2.10 Status View – Fig. 2.11 Note. The Status view provides an overview of the instrument's status. Instrument Software Version Cold junction temperatures for Modules A & B; measured by the built-in cold junction Operating System Version circuitry. 'Not Used' is displayed if none of the inputs on the module Amount of memory used...
  • Page 31: Set Up

    3 SET UP 3.1 Introduction Note. Users with Setup access can: • Start/Stop recording. • Switch between primary and secondary recording rates. • Set archiving 'on-line' and 'off-line'. • View internal and external archive media file directories and delete files. 3.2 Accessing the Setup Level –...
  • Page 32 …3 SET UP …3.2 Accessing the Setup Level – Figs. 3.1 and 3.2 28/03/00 Process Group 1 14:52:00 Level Pressure In Flow Out Flow Temp Alarm 1 2.08 204.9 198.9 metres l/hr l/hr °C High Out Flow Rate 12:00:00 11:59:00 11:58:00 High Level 11:57:00...
  • Page 33: Password Entry

    3 SET UP… 3.3 Password Entry Enter Password Enter the required password using the touchscreen and press 'OK'. Note. For security, all characters are displayed as ''. Change Password 1) Press the 'Change' button. 2) Enter the old password. 3) Enter the new password. 4) Enter the new password again to confirm it.
  • Page 34: Setup Menu

    …3 SET UP 3.4 Setup Menu Use this menu to stop and start recording or switch between the Primary and Secondary Recording Control sample rates on one or more channels in the current Process Group. Ch 1.1 Level Ch 1.2 Pressure The Primary sample rate is set typically to a relatively slow rate (depending upon process Ch 1.3 In Flow recording requirements) and is active during normal process operating conditions in order...
  • Page 35 3 SET UP… …3.4 Setup Menu Places the archive media on-line, starting the archiving process. On-Line Notes. • The On-line function is disabled (greyed-out in the Setup Menu) if no archive media card is inserted or the instrument has been placed in Historical Review mode. •...
  • Page 36: Archiving

    …3 SET UP 3.5 Archiving Recorded data, logs and configuration files stored on the instrument's internal memory can be archived to files created on removable media. Parameters for archiving Process Groups 1 and 2 data are set up independently. Note. To configure Archiving refer to Section 4.5.6. 3.5.1 SmartMedia Handling and Care Note.
  • Page 37: Inserting And Removing Media

    3 SET UP… 3.5.3 Inserting and Removing Media – Fig. 3.4 Set the archive media off-line – see Section 3.3 Withdraw the media Press the eject button Compact Flash Media SmartMedia Note. When inserting the media into the instrument: Unlock the media door with the key supplied •...
  • Page 38: Archive File Types

    …3 SETUP 3.5.4 Archive File Types 3.6 Text Format Archive Files 3.6.1 Text Format Channel Data Files Archive files are created in one of two user-selectable formats: Text format channel data files can be configured to contain data Text (comma separated values [.csv]) – see Section 3.6 gathered over a predefined period of time using the 'New File Interval' setting –...
  • Page 39: Text Format Filename Examples

    3 SETUP… …3.6.1 Text Format Channel Data Files 3.6.2 Text Format Filename Examples Files containing data generated during the daylight saving period 'New file interval' set to 'Hourly', 'Filename tag' set to 'Process (summertime) have '~DS' appended to the filename. Group 1' (see Section 4.5.6);...
  • Page 40: Text Format Log Files

    …3 SETUP 3.6.3 Text Format Log files 3.6.4 Text Format Data File Examples – Figs. 3.5 to 3.8 The Alarm Event and Totalizer Logs for each Process Group and the Audit Log are archived into individual files. The filenames are Text format archived data is stored in a comma separated value formatted as shown in Table 3.4 with the date and the time (*.csv) format so that it can be imported directly into a standard...
  • Page 41 3 SETUP… Fig. 3.6 Alarm Event Log Sample – Text Format Fig. 3.7 Totalizer Log Sample – Text Format Fig. 3.8 Audit Log Sample – Text Format...
  • Page 42: Binary Format Archive Files

    …3 SETUP 3.7 Binary Format Archive Files – End of daylight saving period: Example 2 3.7.1 Binary Format Archive Filenames Archiving is started at 00:15:00 on 26 October 2003 – Examples of binary archive filenames are shown in Table 3.5. filename: 00150026Oct03Ch1_1AnlgSM2000~DS.B00.
  • Page 43 3 SETUP… Fig. 3.9 Channel Data File Sample – Binary Format Fig. 3.10 Alarm Event Log Sample – Binary Format...
  • Page 44 …3 SETUP Fig. 3.11 Totalizer Log Sample – Binary Format Fig. 3.12 Audit Log Sample – Binary Format...
  • Page 45: Archiving Online/Offline

    3 SET UP 3.8 Archiving Online/Offline 3.9 Archiving Updates Before data can be archived to external media, the external Data from the instrument's internal memory is archived to media must be placed on-line and one or more archive file external memory in the following circumstances: enables set.
  • Page 46: Configuration

    4 CONFIGURATION 4.1 Introduction The instrument can be configured for one of two levels of This section details the configuration of the instrument locally password protection: using the touch screen. A configuration file can also be created Basic Security: on a PC and transferred to the instrument via one of the archive •...
  • Page 47 4 CONFIGURATION… …4.1.3 Configuration Level Access – Figs. 4.1 and 4.2 06/10/04 Process Group 1 12:00:56 Note. Do not use sharp objects such as screwdrivers, Level Pressure In Flow Out Flow Temp Alarm 1 2.08 204.9 198.9 metres l/hr l/hr °C pen nibs etc.
  • Page 48 …4 CONFIGURATION …4.1.3 Configuration Level Access – Figs. 4.1 and 4.2 Note. The Internal Security Switch is used to access the Configuration level when 'Configuration security' is set to 'Switch protected' – see Section 4.4.4. use the switch to access the Configuration level when 'Configuration Do Not security' is set to 'Password protected' (default setting) unless the Password has been forgotten.
  • Page 49: Overview Of Configuration

    4 CONFIGURATION… 4.2 Overview of Configuration – Fig. 4.3 Select the Common Configuration icon in the main configuration window (see below). Note 1 Close the Configuration Window and Save or Cancel the changes (see below) Note 2 Repeat steps 1 to 5 for the remaining icons in the Configuration Window Select the next tab (in this case 'Screen') and repeat steps 2 and 3 .
  • Page 50: Making Changes To Parameters

    …4 CONFIGURATION 4.3 Making Changes to Parameters – Figs. 4.4 to 4.6 Channel Selectors (Recording Channel configuration only) Edit Button Configuration Tab Parameter Parameter Value Sub-menu Note. The appropriate data entry box is displayed automatically – see Fig. 4.5. Higher-level windows remain visible to identify location within the configuration structure...
  • Page 51 4 CONFIGURATION… …4.3 Making Changes to Parameters – Figs. 4.4 to 4.6 Parameter Limits Tick Box Numeric Keypad List Box Note. Items not selected are indicated Note. Values outside the preset by an X in the parameter window. parameter limits or with too many decimal places are highlighted.
  • Page 52 …4 CONFIGURATION …4.3 Making Changes to Parameters – Figs. 4.4 to 4.6 Configuration change will cause the internal recording data files to be recreated Configuration change will not cause the internal recording data files to be recreated 08/10/04 Process Group 1 12:00:53 Level Pressure...
  • Page 53: Common Configuration

    4 CONFIGURATION… 4.4 Common Configuration Fig. 4.7 Selecting Common Configuration 4.4.1 Setup Select the Configuration type required – see Section 4.1.1. •1 Note. Parameters applying only to Advanced or to Basic Configuration are identified respectively. Enter the number of Process Groups required. Each Process Group has 6 recording channels pre-assigned to it –...
  • Page 54: Screen

    …4 CONFIGURATION 4.4.2 Screen Select the waiting time between the last key press and activation of the screen saver. When set to 'Enabled', the user can save an image of any Operator screen to external archive media by pressing the key when an Operator Menu is not displayed.
  • Page 55: Time

    4 CONFIGURATION… 4.4.3 Time Set the current date and time. Note. If daylight saving is required, enter the settings (see next page) setting the time and date as the operation before of the internal clock is affected by the daylight saving settings.
  • Page 56 …4 CONFIGURATION …4.4.3 Time Select the daylight saving method. Note. Changes to daylight saving are effective immediately a method is selected. However, if 'Cancel' is selected upon exiting Configuration Mode (see Fig. 4.6, page 50), the last saved daylight saving settings are restored. g i l g i l c i t...
  • Page 57: Security

    4 CONFIGURATION… 4.4.4 Security Note. User 1 is the System Administrator and is able to change the Security type and all other security parameters. Other users can change only the 'Setup level security' setting and only if 'Security system' is set to 'Basic'. Set the Security type.
  • Page 58 …4 CONFIGURATION …4.4.4 Security Note. The following parameters: • are displayed only if 'Security system' is set to 'Advanced' – see page 55. • can be changed only by the System Administrator (User 1). Passwords are entered initially by the System Administrator but, subsequently, any user can change their own password.
  • Page 59: Users

    4 CONFIGURATION… 4.4.5 Users Notes. • User 1 is the System Administrator and is able to change user names/access privileges and enter initial passwords for all other users. Other users cannot change their user names and access privileges once set by User 1. All users may change their own passwords.
  • Page 60 …4 CONFIGURATION …4.4.5 Users Note. The following parameters are displayed only if 'Security system' is set to 'Advanced' – see Section 4.4.4. Configure User 1 (System Administrator) Note. Full Configuration level access privileges for User 1 cannot be disabled but Setup level access and the Electronic Signature privilege may be enabled/disabled as required.
  • Page 61: Logs

    4 CONFIGURATION… 4.4.6 Logs Set the maximum number of entries in each instrument log. Note. Changing the log size results in the current log entries being deleted. records all process alarm transitions Alarm Event log (inactive to active, unacknowledged to acknowledged or active to inactive), real-time events and Operator Messages –...
  • Page 62: Rs485 Communications

    …4 CONFIGURATION 4.4.8 RS485 Communications Refer to APPENDIX 2 for information on using the Modbus link. Set according to the number of transmission wires connected to the instrument: 4-wire, 2-wire. Set to the Baud rate used by the host system: 1200, 2400, 4800, 9600, 19200, 38400, 115200.
  • Page 63: Process Group Configuration

    4 CONFIGURATION… 4.5 Process Group Configuration Process Group 1 Process Group 2 Note. If 'Number of groups' is set to '1' (see Section 4.4.1), only one Process Group icon and associated Channels icon is displayed in the main configuration window. Fig.
  • Page 64 …4 CONFIGURATION …4.5.1 Setting the Recording Parameters When 'Configuration type' is set to 'Basic' (see Section 4.4.1), the instrument can be configured to sample all recording channels in the group simultaneously and store the data in internal memory and external archive media (if archiving is enabled) at two rates, Primary and Secondary.
  • Page 65: Configuring The Chart View

    4 CONFIGURATION… 4.5.2 Configuring the Chart View Minor Chart Divisions Major Chart Divisions 28/03/00 Group 1 12:00:45 Level Pressure In Flow Out Flow Temp Alarm 1 2.08 204.9 198.9 metres l/hr l/hr °C Scale Bar 12:00:30 High Out Flow Rate 12:00:00 Chart Trace Time Stamp...
  • Page 66 …4 CONFIGURATION …4.5.2 Configuring the Chart View Select the Horizontal or Vertical chart view. Select the annotations to be displayed on the chart. Alarm events and operator messages are displayed on the chart adjacent to the point at which the alarm occurred – see Section 2.3.
  • Page 67 4 CONFIGURATION… …4.5.2 Configuring the Chart View Enable trace pointers to display a chart scale bar with pointers to indicate the instantaneous trace positions. Disable trace pointers to display the standard chart scale bar. Select the amount of historical data to be displayed on the screen.
  • Page 68: Configuring The Bargraph View

    …4 CONFIGURATION 4.5.3 Configuring the Bargraph View 28/03/00 Group 1 14:52:00 Level Pressure In Flow Out Flow Temp Alarm 1 2.08 204.9 198.9 metres l/hr l/hr °C Engineering High Value Alarm Trip Level (not shown for slow and fast rate alarms) Maximum Value (solid color) Engineering Middle Value...
  • Page 69: Configuring The Process View

    4 CONFIGURATION… 4.5.4 Configuring the Process View Alarms View – Totalizer Enabled Totalizer Tag Name Total Daily In Flow In Flow Low In Flow Rate Alarm Acknowledged 204.9 0005402801 High In Flow Rate l/hr litres Totalizer Value Alarm Tag Alarm Trip Level Statistics View –...
  • Page 70: Digital Indicator View

    …4 CONFIGURATION 4.5.5 Digital Indicator View 28/03/00 Short Channel Tag Group 1 14:52:00 Level Level Pressure 2.08 Current Value 2.08 2.08 metres metres metres 578494 Alarm Status 578494 578494 Out Flow In Flow 204.4 198.4 Units Channel Units l/hr l/hr 0005402801 0005402060 Totalizer Units...
  • Page 71: Archiving

    4 CONFIGURATION… 4.5.6 Archiving Introduction Recorded data, logs and configuration files stored in the instrument's internal memory can be archived to files created in removable media in either text or binary encoded format. Parameters for archiving Process Group 1 are set up independently from Process Group 2 parameters.
  • Page 72 …4 CONFIGURATION …4.5.6 Archiving Note. Displayed only if 'Archive file format' (previous page) is set to 'Text format'. Enter the filename (max. 20 characters) to be used to identify the channel data archive files. Note. The following characters cannot be used in the filename tag: \, /, :, *, ?, ", <, >, |, superscript characters, ~, ...
  • Page 73: Channel Configuration

    4 CONFIGURATION… 4.6 Channel Configuration Process Group 1, Process Group 2, Channels 1.1 to 1.6 Channels 2.1 to 2.6 Fig. 4.10 Recording Channel Configuration < < > > n i l i t a y l l t l l h t i .
  • Page 74: Recording Channel Setup

    …4 CONFIGURATION 4.6.1 Recording Channel Setup Note. Parameters applying only to Advanced configuration are identified Select the signal source for the selected channel. This can be •1 any external analog or digital signal. See APPENDIX 1 for full A – No Source list.
  • Page 75 4 CONFIGURATION… …4.6.1 Recording Channel Setup Select the filter to be applied to the electrical input prior to •1 sampling. Notes. • Applicable to analog sources only. • Filters are applied to the recorded values shown on the chart view only, not to instantaneous values displayed on the channel indicators or bargraphs.
  • Page 76 …4 CONFIGURATION …4.6.1 Recording Channel Setup When 'Configuration type' is set to 'Advanced' (see Section 4.4.1), the instrument can be configured to sample each recording channel individually and store the data in internal memory and external archive media (if archiving is enabled) at two rates, Primary and Secondary.
  • Page 77: Analog Input Configuration

    4 CONFIGURATION… 4.6.2 Analog Input Configuration Note. • The 'Analog I/P' tab is displayed only if 'Source ID' for the Recording Channel is set to an analog signal source – see Section 4.6.1. • If an analog input is assigned to more than one recording channel, changes to any of its parameters and tags are applied to each channel the input is assigned to.
  • Page 78 …4 CONFIGURATION …4.6.2 Analog Input Configuration Select the linearizer type and the units used to condition the input signal before it is sampled. Notes. • For thermocouple applications using an external fixed cold junction, set 'Type' to 'millivolts' and select the appropriate linearizer type.
  • Page 79 4 CONFIGURATION… …4.6.2 Analog Input Configuration Specify the display range and units of the engineering value •1 corresponding to the electrical high and low values, within the limits defined in the following table: C F THC/RTD Type Min. Max. Min. Max.
  • Page 80: Digital Input Configuration

    …4 CONFIGURATION …4.6.2 Analog Input Configuration Set the time period over which the process variable is to be filtered prior to being sampled (0 to 60 seconds). Set a tolerance level (between 0 and 100% of the engineering range) to allow for deviation of the input signal above or below the input span before an input failure is detected.
  • Page 81: Alarm Configuration

    4 CONFIGURATION... 4.6.4 Alarm Configuration Hysteresis Trip Point Hysteresis Process Variable Alarm On High Process Alarm Off Alarm On Low Process Alarm Off Fig. 4.11 High/Low Process Alarms Trip Point Hysteresis Process Variable Alarm On Alarm Latched Alarm Off Alarm acknowledged by operator High Latch Alarm Action Process...
  • Page 82 …4 CONFIGURATION …4.6.4 Alarm Configuration Process Variable Trip Point Hysteresis Hysteresis Trip Point Process Variable Alarm On Alarm On Alarm Off Alarm Off Alarm acknowledged Alarm acknowledged by operator by operator High Annunciate Alarm Action Low Annunciate Alarm Action Fig. 4.13 High/Low Annunciate Alarms Deviation exceeded –...
  • Page 83 4 CONFIGURATION… …4.6.4 Alarm Configuration Process variable goes Process variable goes Process variable goes above trip point but above trip point but Process variable goes above trip point, alarm is alarm is not activated alarm is not activated below trip (hysteresis) activated (alarm is because enable signal because alarm delay...
  • Page 84 …4 CONFIGURATION …4.6.4 Alarm Configuration Note. The Alarm Configuration tabs are displayed only if 'Source ID' for the Recording Channel is set to an analog signal source – see Section 4.6.1. Set the alarm type: High/Low process – see Fig. 4.11 High/Low latch –...
  • Page 85 4 CONFIGURATION… …4.6.4 Alarm Configuration Note. Delayed process alarms only – see Fig. 4.15. Set the value, in engineering units, at which the alarm is to activate. Set the hysteresis value in engineering units and the delay time in seconds. Output Alarm Trip Point...
  • Page 86 …4 CONFIGURATION …4.6.4 Alarm Configuration Select an alarm Enable source. When the 'Enable source' is active, the alarm is enabled. When the source is inactive the alarm is disabled. If set to 'None' the alarm is always enabled. Note. For Delayed Process alarm...
  • Page 87: Totalizer Configuration

    4 CONFIGURATION… 4.6.5 Totalizer Configuration Notes. • Current totalizer values are displayed in the Digital Indicator and Process views – see Sections 2.5 and 2.6 (Operation), and Sections 4.5.4 and 4.5.5 (Configuration). • For analog signal sources, the total value of a signal is calculated by counting pulses produced at a rate proportional to the input.
  • Page 88 …4 CONFIGURATION …4.6.5 Totalizer Configuration Set the 'Preset count' value – the value the totalizer counts from and the value applied when the totalizer is reset. Set the 'Predetermined count' value – the value at which the totalizer stops or wraps. Note.
  • Page 89 4 CONFIGURATION… …4.6.5 Totalizer Configuration Set the required totalizer count rate and cut off value. The Count rate is determined by the maximum number of Analog Input Sources only – see Section 4.6.1 engineering units (or pulses) per second and the smallest totalizer increment: engineering full scale value (rate) engineering units (in seconds)
  • Page 90: Scales

    …4 CONFIGURATION 4.6.6 Scales Note. The scales configured here are used to scale analog channel data in the Chart View when 'Configuration type' is set to 'Advanced' – see Section 4.4.1. It has no effect on the Bargraph View (which always uses the engineering range of the analog signal displayed –...
  • Page 91: I/O Module Configuration

    4 CONFIGURATION… 4.7 I/O Module Configuration Modules Note. The instrument detects the type of module fitted in each position automatically. Fig. 4.16 I/O Module Configuration 4.7.1 Analog Inputs Set the Mains rejection frequency used to filter electrical noise induced on the signal lines by power supply cables. Note.
  • Page 92 …4 CONFIGURATION …4.7.1 Analog Inputs Offset adjust / Span adjust Manually fine-tune the offset adjust and span adjust values to remove process errors. These are calculated values applied to the raw input signal. Note. If simulating thermocouple inputs, connect the millivolt source using appropriate compensating cable –...
  • Page 93: Relay Modules

    4 CONFIGURATION… 4.7.2 Relay Modules Select the relay source (a digital source) to be used to energize/de-energize the relay. Note. If the relay is used to provide a totalizer count pulse, the maximum pulse frequency is 5Hz. Consideration must also be given to the mechanical life of the relay. Select the relay source polarity.
  • Page 94: Hybrid Modules

    …4 CONFIGURATION 4.7.3 Hybrid Modules Select a digital output source. Notes. • A digital output source is the internal digital source used to activate/de-activate a digital output. • If a digital output is used to provide a totalizer count pulse, the maximum pulse frequency is 5Hz.
  • Page 95: Ethernet Modules

    4 CONFIGURATION… …4.7.3 Hybrid Modules Select the analog output source. Note. The analog output source can be any internal or external analog signal. Set the required analog output engineering and electrical ranges. Note. The 'Engineering low' and 'Engineering high' settings are the engineering values corresponding to the 'Electrical low' and 'Electrical high' values below.
  • Page 96: Functions

    …4 CONFIGURATION 4.8 Functions Functions Fig. 4.17 Functions Configuration 4.8.1 Custom Linearizers Press the key adjacent to the linearizer to be adjusted to open the Adjust custom linearizer' window. Use the keys to highlight the point to be modified. Press the key adjacent to the X% point or the Y% point to open the digipad to change the position of that point.
  • Page 97: Real Time Alarms

    4 CONFIGURATION 4.8.2 Real Time Alarms Enter the tag to be used in the Alarm Event log – see Section 2.7. Select the day(s) on which the alarm is activated. Set to 'On' to activate the real-time alarm on the first day of each month.
  • Page 98: Installation

    5 INSTALLATION EC Directive 89/336/EEC In order to meet the requirements of EC Directive 50C 89/336/EEC for EMC regulations, this product must not (122F) be used in a non-industrial environment. Max. 0C (32F) Min. End of Life Disposal A – Within Temperature Limits •...
  • Page 99: Mounting

    5 INSTALLATION… 5.2 Mounting – Figs. 5.3 and 5.4 Dimensions in mm (in.) AC Power Supply Gasket Earth (Ground) Stud (0.27) 155.0 (6.1) 40 (1.57) +1.0 –0.0 144.0 Panel Cut-out (5.67) +0.04 (5.43 –0.0 +1.0 –0.0 144.0 (5.67) (1.2) 3 (0.12) +0.04 29 (1.14) (5.43...
  • Page 100: Electrical Connections

    …5 INSTALLATION 5.3 Electrical Connections – Fig. 5.5 Warnings. • The instrument is not fitted with a switch therefore a disconnecting device, such as a switch or circuit breaker conforming to local safety standards, must be fitted to the final installation. It must be fitted in close proximity to the instrument within easy reach of the operator and must be marked clearly as the disconnection device for the instrument.
  • Page 101 5 INSTALLATION… …5.3 Electrical Connections – Fig. 5.5 Module Positions External Voltage Divider – on page 100 Warnings AC Power Supply Earth (Ground) Stud – on page 98 Warnings – Positions A and B Positions B, Positions B, Position C Positions B, Position E Analog Inputs...
  • Page 102: Analog Inputs

    …5 INSTALLATION 5.4 Analog Inputs 5.4.1 Current and Voltage – Fig. 5.6 – – – Warnings. • When input 'Type' is set to 'Volts' (see Section 10 Resistor supplied Voltage divider in accessory pack. 4.6.2), inputs be connected through an (GR2000/0375) must required for...
  • Page 103: Rs422/485 Serial Communications

    5 INSTALLATION… 5.5 RS422/485 Serial Communications Host Computer The serial interface fitted to this instrument has been designed to operate using the Modbus Remote Terminal Unit (RTU) Master/ Slave protocol. An appropriate RS422/485 communications driver must be Module Position C fitted to the host (Master) computer.
  • Page 104: Mains Power Connections

    …5 INSTALLATION 5.6 Mains Power Connections – Fig. 5.9 5.8 Hybrid I/O Module Connections 5.8.1 Digital Output Connections – Fig. 5.11 Fuse, Six digital outputs are provided on the Hybrid option board. 315mA, Type T Line 85 min. to 265V max. Neutral 50/60Hz Digital Output...
  • Page 105: Appendix 1 - Signal Sources

    APPENDIX 1 – SIGNAL SOURCES o i t t i f o i t a t i t i f o i t t l o . ) e a l i a t i i g i l a t –...
  • Page 106: Appendix 2 - Modbus Guide

    APPENDIX 2 – MODBUS GUIDE A2.1 Introduction A2.4 Modbus Exception Responses This instrument is fitted with a Modbus/RS485 serial If the instrument detects one of the errors listed in Table A2.1 communications link as standard. while receiving a message from the host system, it replies with a response message consisting of the instrument's Modbus The instrument is designed to act as a Remote Terminal Unit address, the function code, the error code and error check...
  • Page 107 APPENDIX 2 – MODBUS GUIDE… …A2.5 Operating Mode Modbus Coils t i r i t c r a l i t c r a l i t c i t c i t c e f f r a l r a l r a l r a l...
  • Page 108 …APPENDIX 2 – MODBUS GUIDE …A2.5 Operating Mode Modbus Coils i t c e f f i t c Table A2.5 Remote Operator Messages . y l v i t i t c Table A2.6 Digital I/O States...
  • Page 109 APPENDIX 2 – MODBUS GUIDE… …A2.5 Operating Mode Modbus Coils > i t c i t c < i t c i t c e l i z i l z i l z i l z i l z i l z i l z i l z i l...
  • Page 110 …APPENDIX 2 – MODBUS GUIDE …A2.5 Operating Mode Modbus Coils : y l r a l i t c r a l i t c a t i a t i a t i a t i a t i a t i a t i a t i...
  • Page 111: A2.6 Operating Mode Modbus Registers

    APPENDIX 2 – MODBUS GUIDE… A2.6 Operating Mode Modbus Registers Tables A2.8 to A2.10 detail the contents of the Modbus registers o l f n i t accessible while the instrument is in the operating mode. – t i r –...
  • Page 112 …APPENDIX 2 – MODBUS GUIDE …A2.6 Operating Mode Modbus Registers , y l , y l , y l , y l o l f n i t – o l f n i t – z i l z i l z i l z i l z i l...
  • Page 113: A2.7 Comms. Analog And Digital Inputs

    APPENDIX 2 – MODBUS GUIDE… A2.7 Comms. Analog and Digital Inputs t i r n i t t n i t i r n i t t n i v i t i t c – ( v i t i t c –...
  • Page 114 …APPENDIX 2 – MODBUS GUIDE …A2.7 Comms. Analog and Digital Inputs t i r – Table A2.17 Remote Operator Messages " & < > £ ˚   Table A2.18 Character Set for Remote Operator Messages...
  • Page 115: Appendix 3 - Storage Capacity

    APPENDIX 3 – STORAGE CAPACITY A3.1 Internal Storage Capacity Table A3.1 Internal Storage Capacity...
  • Page 116: A3.2 Archive Storage Capacity

    …APPENDIX 3 – STORAGE CAPACITY A3.2 Archive Storage Capacity Note. The times shown are for archiving of a single group. If two groups are archived, the durations are halved. Table A3.2 External (Archive) Storage Capacity – Text Formatted Archive Files...
  • Page 117 APPENDIX 3 – STORAGE CAPACITY Table A3.3 External (Archive) Storage Capacity – Binary Formatted Archive Files...
  • Page 118: Appendix 4 - Default Settings

    APPENDIX 4 – DEFAULT SETTINGS A4.1 Company Standard A4.1.2 Process Groups 1 and 2 A4.1.1 Common Configuration Recording Setup Group 1 tag Process Group 1 Configuration type Basic Group 2 tag Process Group 2 Number of groups Recording enable source None Language English...
  • Page 119: A4.1.3 Recording Channels

    APPENDIX 4 – DEFAULT SETTINGS… A4.1.3 Recording Channels …A4.1.3 Recording Channels Setup Totalizers Source indentifiers Count enable Channels 1.1 to 1.6 Analog input A1 to A6 Wrap enable Channels 2.1 to 2.6 Analog input B1 to B6 Channel x.x totalizer tag Total flow x.x Trace colors Units...
  • Page 120: A4.1.5 Functions

    …APPENDIX 4 – DEFAULT SETTINGS A4.1.5 Functions A4.2.2 QSFlow Custom Linearizers 1 and 2 As A4.2.1 QSMilliAmp, except: X co-ordinates 0.0, 5.0, 10.0, 15.0, Analog Inputs (A1 to A6 and B1 to B6) 20.0, 25.0, 30.0, 35.0, Engineering range 40.0, 45.0, 50.0, 55.0, 60.0, 65.0, 70.0, 75.0, High 2000...
  • Page 121: A4.2.7 Qsdemo

    APPENDIX 4 – DEFAULT SETTINGS… A4.2.7 QSDEMO …A4.2.7 QSDEMO As A4.1 Company Standard except: Alarm State 1.1A (Digital Recording Channel 1.6) Screen Digital on tag Open Screen Capture Enabled Digital off tag Close Operator messages Short tag Valve Message 1 Start of batch Long tag Valve status...
  • Page 122: A4.2.8 Qsdairy

    …APPENDIX 4 – DEFAULT SETTINGS A4.2.8 QSDAIRY …A4.2.8 QSDAIRY As A4.2.5 QSRTD_C except: Ch1.1 Alarm A Recording Alarm type Delayed high process 10.0 C Primary sample rate 1 min Trip Chart View Hysteresis/Delay time 0.5 C Screen interval 2 days/screen Hysteresis Bargraph View Delay time...
  • Page 123: Appendix 5 - Spare Parts & Accessories

    APPENDIX 5 – SPARE PARTS & ACCESSORIES Media Door Keys GR2000/0725 Panel Clamp GR2000/0723 Voltage Divider Board GR2000/0375 (inc. 250 shunt GR2000/0377) SmartMedia Card 64Mb B11862 128Mb B11863 Compact Flash Card 64Mb B11866 128Mb B11867 SmartMedia to 3 inch Floppy Disk Drive Adapter B11826 USB SmartMedia Card Reader B12027...
  • Page 124 …APPENDIX 5 – SPARE PARTS & ACCESSORIES 20-way Terminal Block for analog input modules GR2000/0726 for other modules GR2000/0727 8-way Terminal Block GR2000/0728 Instrument to Panel Seal PR100/0186 Terminal Compartment GR2000/0716 Removable Media Options (in place of existing option, if fitted) for instruments manufactured before April 2002: Compact Flash upgrade pack GR2000/0700...
  • Page 125: Appendix 6 - Error & Diagnostics Information

    APPENDIX 6 – ERROR & DIAGNOSTICS INFORMATION Error Message Action "The system has not finished updating the files in the storage card folder. Re-insert the storage card immediately and press the key to clear Please re-insert the storage card now. WARNING: Failure to do so may the error message.
  • Page 126: Index

    INDEX …A Advanced Configuration ........44, 51, 69 Assign to Group Alarm Event Log .............. 23 Electronic Signature ........... 14 Archiving ..............69 Audit Log ................. 27 Log Size ..............59 Archive File Enable ............. 69 Alarm View ..............21 Log Size ..............
  • Page 127 INDEX… Data Entry Dialog Boxes ..........49 High/Low Annunciate Alarms ........... 80 Date and Time ..............53 High/Low Latch Alarms ........... 79 Daylight Saving ..............10 High/Low Process Alarms ..........79 DataManager ............. 54 Historical Review Mode ............. 9 Deleting Files ..............33 Hybrid I/O Modules ............
  • Page 128 …INDEX Parameters Tags Changing ............48 to 50 Alarm Tags ..............82 Archive Filename Tags ..........70 Passwords ............44, 45, 55 Entry Failure Limit............56 Instrument ..............51 Expired ..............56 Long ................77 Minimum/Maximum Length ........56 Process Group Tags ..........61 Power Supplies .............
  • Page 129 SYMBOLS AND ICONS Process Group Name Status Icons Process Group 1 Configuration Historical Review Active Process Group 2 Configuration External archive media on-line (green icon, shaded area indicates % used) Channel 1.1 to 1.6 Configuration External archive media off-line (grey icon, shaded area indicates % used) Channel 2.1 to 2.6 Configuration External archive media not inserted (yellow flashing exclamation mark) Common Configuration...
  • Page 131 Service and Repair Centre. – Food & Beverage – Manufacturing United Kingdom – Metals and Minerals – Oil, Gas & Petrochemical ABB Limited – Pulp and Paper Tel: +44 (0)1480 475321 Fax: +44 (0)1480 217948 Drives and Motors United States of America •...
  • Page 132 Modbus is a registered trademark of Modicon Lotus 1,2,3 is a registered trademark of the Lotus Development Corporation ABB has Sales & Customer Support The Company’s policy is one of continuous product improvement and the right is reserved to modify the expertise in over 100 countries worldwide information contained herein without notice.

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