ABB OmniCore IRB 920 Product Manual, Spare Parts
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ABB OmniCore IRB 920 Product Manual, Spare Parts

ABB OmniCore IRB 920 Product Manual, Spare Parts

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Product manual, spare parts
IRB 920

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Summary of Contents for ABB OmniCore IRB 920

  • Page 1 ROBOTICS Product manual, spare parts IRB 920...
  • Page 2 Trace back information: Workspace 23D version a14 Checked in 2023-12-12 Skribenta version 5.5.019...
  • Page 3 Product manual, spare parts IRB 920-6/0.55 IRB 920-6/0.65 IRB 920T-6/0.45 IRB 920T-6/0.55 IRB 920T-6/0.65 OmniCore Document ID: 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    Axis Calibration items - Protective plug ............1.7.2 Special tools ..................Consumables and wear parts ................1.8.1 Lubrication ..................... 1.8.2 Wear parts ..................... Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 6 This page is intentionally left blank...

  • Page 7: Overview Of This Manual

    • repair personnel. Prerequisites Maintenance/repair/installation personnel working with an ABB Robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. Organization of chapters The manual is organized in the following chapters: Chapter...
  • Page 8 Deleted spare part 3HAC079523-001, 3HAC079524-001, 3HAC070461-001, 3HAC077740-001. Published in release 23D. The following updates are done in this revision: • Removed lamp information throughout the manual. Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 9: Product Documentation

    Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
  • Page 10 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 11: Spare Parts And Exploded Views

    1 Spare parts and exploded views 1 Spare parts and exploded views Spare part level ABB spare parts are categorized into two levels, L1 and L2. Always check the part level before conducting a service work on a spare part. •...

  • Page 12: Spare Parts - Electrical Parts

    3HAC079760-001 Main harness ML, Basic+C1+Air 3HAC079761-001 Main harness ML, Basic+C1+C2+Air The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2100000590 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E...
  • Page 13 Main harness ML, Basic 3HAC079760-001 Main harness ML, Basic+C1+Air 3HAC079761-001 Main harness ML, Basic+C1+C2+Air 3HAC065350-001 Gasket, Foot cover xx2100002310 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 14 Main harness ML, Basic, Clean Room 3HAC081483-001 Main harness ML, Basic+C1+Air, Clean Room 3HAC081484-001 Main harness ML, Basic+C1+C2+Air, Clean Room 3HAC065350-001 Gasket, Foot cover xx2100002310 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 15: Process Hub Parts

    3HAC076584-001 Process hub, M, Basic+C1+A 3HAC076585-001 Process hub, M, Basic+C1+C2+A The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2000001122 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E...
  • Page 16 Process hub, M, Basic 3HAC076584-001 Process hub, M, Basic+C1+A 3HAC076585-001 Process hub, M, Basic+C1+C2+A 3HAC073940-001 Gasket, Process hub xx2100002311 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 17 Description Clean Room Spare part level 3HAC081485-001 Process hub, Basic 3HAC081486-001 Process hub, Basic+C1+A 3HAC081487-001 Process hub, Basic+C1+C2+A 3HAC073940-001 Gasket, Process hub xx2100002311 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 18: Smb Parts

    Battery unit Note Battery pack is wear part. 3HAC076603-001 SMB cover The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2000001123 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E...
  • Page 19 SMB unit 3HAC044075-001 Battery unit Note Battery pack is wear part. 3HAC076603-001 SMB cover 3HAC073938-001 Gasket, SMB cover xx2100002860 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 20 3HAC081488-001 SMB cover 3HAC075438-001 Stainless Screw Hexagon Socket Head Cap, Clean Room Used with protection type Clean Room. 3HAC073938-001 Gasket, SMB cover xx2100002312 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 21: Manipulator Cable Harness Parts

    Description Standard, IP30 Spare part level 3HAC067449-001 3HAC067449-002 3HAC067449-003 15 m The protection class of the ballscrew area is IP20. For more information, please contact ABB. Spare part list - IP54 Spare part number Description IP54 Spare part level 3HAC067449-001...

  • Page 22: Customer Cables - Ethernet Floor Cable (Option)

    Spare part number Description Standard, IP30 Spare part level 3HAC067447-002 3HAC067447-003 15 m The protection class of the ballscrew area is IP20. For more information, please contact ABB. Spare part list - IP54 Spare part number Description IP54 Spare part level 3HAC067447-002...

  • Page 23: Connector Kits, Outer Arm (Option)

    M12 Ethernet Cat5e Male straight con- nector kits 3HAC067414-001 M12 Ethernet Cat5e Male angled con- nector kits The protection class of the ballscrew area is IP20. For more information, please contact ABB. Spare part list - IP54 Spare part number Description IP54...

  • Page 24: Spare Parts - Base

    Gasket, bottom plate 3HAC075320-001 Block 3HAC070312-001 Rear plate The protection class of the ballscrew area is IP20. For more information, please contact ABB. Valid for rear cable version. iii Valid for base cable version. iv Valid for base cable version. xx2000001124...
  • Page 25 1 Spare parts and exploded views 1.2.1 Base parts Continued xx2000001138 xx2100001147 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 26 Gasket, Foot cover Valid for rear cable version. Valid for base cable version. iii Valid for base cable version. xx2000001124 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 27 1 Spare parts and exploded views 1.2.1 Base parts Continued xx2000001138 xx2100002456 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 28 Used with protection type Clean Room. Valid for rear cable version. Valid for base cable version. iii Valid for base cable version. xx2000001124 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 29 1 Spare parts and exploded views 1.2.1 Base parts Continued xx2000001138 xx2100002456 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 30 1 Spare parts and exploded views 1.2.1 Base parts Continued xx2100002454 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 31: Spare Parts - Inner Arm

    3HAC076571-001 Inner arm, 550 mm 3HAC076572-001 Inner arm, 650 mm The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2000001125 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E...
  • Page 32 Spare part level 3HAC076570-001 Inner arm, 450 mm 3HAC076571-001 Inner arm, 550 mm 3HAC076572-001 Inner arm, 650 mm xx2000001125 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 33 Spare part number Description Clean Room Spare part level 3HAC081475-001 Inner arm, 450 mm 3HAC081476-001 Inner arm, 550 mm 3HAC081477-001 Inner arm, 550 mm xx2000001125 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 34: Inner Arm Parts

    3HAC076609-001 Axis 1 Cover, 650 mm 3HAC076610-001 Axis 2 Cover The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2000001140 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E...
  • Page 35 Gasket, upper cover, 550 mm 3HAC073604-001 Gasket, upper cover, 650 mm 3HAC076610-001 Axis 2 Cover 3HAC073607-001 Gasket, low cover xx2100002459 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 36 Gasket, upper cover, 450 mm 3HAC073605-001 Gasket, upper cover, 550 mm 3HAC073604-001 Gasket, upper cover, 650 mm 3HAC081493-001 Axis 2 Cover 3HAC073607-001 Gasket, low cover xx2100002459 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 37: Spare Parts - Outer Arm

    Spare part level 3HAC076575-001 Outer arm The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2000001126 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 38 Spare part list and illustration - IP54 Spare part number Description IP54 Spare part level 3HAC076575-001 Outer arm xx2100002314 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 39 1.4.1 Outer arm Continued Spare part list and illustration - Clean Room Spare part number Description Clean Room Spare part level 3HAC081478-001 Outer arm xx2100002314 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 40: Outer Arm Parts

    Ax3 pulley Z2 3HAC070481-001 Ax4-2 pulley Z2, 2020A 3HAC076579-001 Transmission module The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2000001127 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E...
  • Page 41 3HAC076611-001 Outer arm cover 3HAC070480-001 Ax3 pulley Z2 3HAC070481-001 Ax4-2 pulley Z2, 2020A 3HAC076579-001 Transmission module 3HAC073493-001 Gasket xx2100002455 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 42 Clean Room Spare part level 3HAC081494-001 Outer arm cover 3HAC070480-001 Ax3 pulley Z2 3HAC070481-001 Ax4-2 pulley Z2, 2020A 3HAC076579-001 Transmission module 3HAC073493-001 Gasket xx2100002455 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 43: Ball Screw

    Mechanical-Stop top, D20 3HAC073069-001 Mechanical-Stop bottom, D20 3HAC070479-001 Ball Screw Flange The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2000001128 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E...
  • Page 44 Ball screw, BNS2020A+515LC5 3HAC077739-001 Ball screw, PBSA20-20-335-395 3HAC073068-001 Mechanical-Stop top, D20 3HAC073069-001 Mechanical-Stop bottom, D20 3HAC070479-001 Ball Screw Flange xx2000001128 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 45 Ball screw, BNS2020A+395LC5 3HAC072983-001 Ball screw, BNS2020A+515LC5 3HAC077739-001 Ball screw, PBSA20-20-335-395 3HAC073068-001 Mechanical-Stop top, D20 3HAC073069-001 Mechanical-Stop bottom, D20 3HAC070479-001 Ball Screw Flange xx2000001128 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 46: Bellows

    Below, Long stroke Note Bellow is wear part. 3HAC073490-001 Shaft 3HAC073491-001 Lower Cover 3HAC066658-001 Gasket Used with protection class IP54. Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 47 1 Spare parts and exploded views 1.4.4 Bellows Continued Upper bellow xx2100002326 xx2100002328 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 48 Spare part list and illustration - Clean Room Spare part number Description Clean Room Spare part level 3HAC073487-001 Top Cover 3HAC081473-001 Flange with bearing Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 49 Below, Long stroke Note Bellow is wear part. 3HAC073490-001 Shaft 3HAC073491-001 Lower Cover 3HAC066658-001 Gasket Used with protection class IP54. Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 50 1 Spare parts and exploded views 1.4.4 Bellows Continued Upper bellow xx2100002326 xx2100002328 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 51 1 Spare parts and exploded views 1.4.4 Bellows Continued Lower bellow xx2100002327 xx2100002464 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 52: Spare Parts - Motors

    3HAC076569-001 Motor with pulley A1 3HAC070449-001 Timing belt A1 The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2000001130 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E...
  • Page 53 Spare part list and illustration - IP54 Spare part number Description IP54 Spare part level 3HAC076569-001 Motor with pulley A1 3HAC070449-001 Timing belt A1 xx2000001130 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 54 Spare part list and illustration - Clean Room Spare part number Description Clean Room Spare part level 3HAC076569-001 Motor with pulley A1 3HAC070449-001 Timing belt A1 xx2000001130 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 55: Axis-2 Motor Sub-Assembly

    Motor with pulley A2 3HAC084967-001 Motor with pulley A2 3HAC061861-001 Timing belt A2 The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2000001131 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E...
  • Page 56 IP54 Spare part level 3HAC076576-001 Motor with pulley A2 3HAC084967-001 Motor with pulley A2 3HAC061861-001 Timing belt A2 xx2000001131 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 57 Spare part number Description Clean Room Spare part level 3HAC076576-001 Motor with pulley A2 3HAC084967-001 Motor with pulley A2 3HAC061861-001 Timing belt A2 xx2000001131 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 58: Axis-3 Motor Sub-Assembly

    3HAC076577-001 Motor with pulley A3 3HAC070464-001 Timing belt A3 The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2000001132 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E...
  • Page 59 Spare part list and illustration - IP54 Spare part number Description IP54 Spare part level 3HAC076577-001 Motor with pulley A3 3HAC070464-001 Timing belt A3 xx2000001132 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 60 Spare part list and illustration - Clean Room Spare part number Description Clean Room Spare part level 3HAC076577-001 Motor with pulley A3 3HAC070464-001 Timing belt A3 xx2000001132 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 61: Axis-4 Motor Sub-Assembly

    Motor with pulley A4 3HAC070470-001 Timing belt, A4-1 3HAC070471-001 Timing belt, A4-2 The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2000001133 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E...
  • Page 62 Description IP54 Spare part level 3HAC076578-001 Motor with pulley A4 3HAC070470-001 Timing belt, A4-1 3HAC070471-001 Timing belt, A4-2 xx2000001133 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 63 Spare part number Description Clean Room Spare part level 3HAC076578-001 Motor with pulley A4 3HAC070470-001 Timing belt, A4-1 3HAC070471-001 Timing belt, A4-2 xx2000001133 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 64: Spare Parts - Gearboxes

    3HAC076573-001 Axis-1 gear unit sub-assembly 3HAC084965-001 Axis-1 gear unit sub-assembly The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2000001134 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E...
  • Page 65 Spare part number Description IP54 Spare part level 3HAC076573-001 Axis-1 gear unit sub-assembly 3HAC084965-001 Axis-1 gear unit sub-assembly 3HAB3772-115 O-ring xx2100002329 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 66 Spare part list and illustration - Clean Room Spare part number Description Clean Room Spare part level 3HAC076573-001 Axis-1 gear unit sub-assembly 3HAC084965-001 Axis-1 gear unit sub-assembly 3HAB3772-115 O-ring xx2100002329 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 67: Axis-2 Gearbox

    3HAC076574-001 Axis-2 gear unit sub-assembly 3HAC084966-001 Axis-2 gear unit sub-assembly The protection class of the ballscrew area is IP20. For more information, please contact ABB. xx2000001135 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E...
  • Page 68 Spare part number Description IP54 Spare part level 3HAC076574-001 Axis-2 gear unit sub-assembly 3HAC084966-001 Axis-2 gear unit sub-assembly 3HAC061327-017 O-ring xx2100002330 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 69 Spare part list and illustration - Clean Room Spare part number Description Clean Room Spare part level 3HAC076574-001 Axis-2 gear unit sub-assembly 3HAC084966-001 Axis-2 gear unit sub-assembly 3HAC061327-017 O-ring xx2100002330 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 70: Spare Parts - Accessories

    Spare part list and illustration - IP30 and IP54 Spare part num- Description Illustration Spare part level 3HAC054431-005 Protective plug for bushing xx1900000089 xx2000001142 Continues on next page Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 71 Spare part list and illustration - Clean Room Spare part num- Description Illustration Spare part level 3HAC059557-001 Plug, hexagon head, 6 mm, Clean Room xx2100002331 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 72: Special Tools

    1 Spare parts and exploded views 1.7.2 Special tools 1.7.2 Special tools Spare part list Spare part number Description Illustration 3HAC077249-001 IRB 920 special tool xx2000001141 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 73: Consumables And Wear Parts

    Product manual - IRB 920. Description Spare part number Grease 3HAC029132-001 FM 222 Grease 3HAC077740-001 Gastrol Spheerol EPL 1 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.

  • Page 74: Wear Parts

    Only replace with a specified spare part or an ABB-approved equivalent. Bellow 140 3HAC073494-001 Used with protection type Clean Room. Wear part illustration xx2200000279 Product manual, spare parts - IRB 920 3HAC075722-001 Revision: E © Copyright 2023 ABB. All rights reserved.
  • Page 76 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2023 ABB. All rights reserved. Specifications subject to change without notice.

This manual is also suitable for:

Omnicore irb 920-6/0.55Omnicore irb 920-6/0.65Omnicore irb 920t-6/0.45Omnicore irb 920t-6/0.55Omnicore irb 920t-6/0.65

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