Related Manuals for Smartgen HGM7100N Series
Summary of Contents for Smartgen HGM7100N Series
- Page 1 HGM7100N SERIES (HGM7110N/7120N) GENSET CONTROLLER USER MANUAL SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
- Page 2 SmartGen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. SmartGen Technology reserves the right to change the contents of this document without prior notice. Table 1 - Software Version Date...
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Page 3: Table Of Contents
HGM7100N GENSET CONTROLLER USER MANUAL CONTENTS 1 OVERVIEW .............................. 4 2 PERFORMANCE AND CHARACTERISTICS ..................4 3 SPECIFICATION OPERATION ....................... 6 4 OPERATION ............................7 4.1 KEY FUNCTION ..........................7 4.2 CONTROLLER PANEL ........................8 4.3 AUTO START/STOP OPERATION ....................9 4.3.1 ILLUSTRATION ........................ -
Page 4: Overview
HGM7100N GENSET CONTROLLER USER MANUAL OVERVIEW HGM7110N/HGM7120N series power station automation controllers integrating digitization, intelligentization and network technology, are used for genset automation and monitoring control system of single diesel unit to achieve automatic start/stop of genset, data measurement, alarm protection functions etc. - Page 5 HGM7100N GENSET CONTROLLER USER MANUAL Power factor PF Accumulate total generator power W kWh, kVarh, kVAh (unit) Output percentage with load For Mains, controller has over and under voltage, over and under frequency, loss of phase, and phase sequence wrong functions; for generator, controller has over and under voltage, over and under frequency, over current and over power, reverse power, loss of phase, phase sequence wrong functions.
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Page 6: Specification Operation
HGM7100N GENSET CONTROLLER USER MANUAL SPECIFICATION OPERATION Table 2 - Technical Parameters Items Contents Operating Voltage DC8.0V to DC35.0V, Continuous Power Supply. <4W (standby ≤2W) Power Consumption Alternator Volt Input Range 3Phase 4Wire 15V AC - 360 V AC (ph-N) 3Phase 3Wire 30V AC - 620 V AC (ph-ph) Single Phase 2Wire... -
Page 7: Operation
HGM7100N GENSET CONTROLLER USER MANUAL OPERATION 4.1 KEY FUNCTION Table 3 - Key Function Descriptions Icon Function Description Stop running generator in Auto/Manual mode; In stop mode, reset alarms; Pressing and holding the button for 3 seconds will test indicator Stop/ Reset lights (lamp test);... -
Page 8: Controller Panel
HGM7100N GENSET CONTROLLER USER MANUAL 4.2 CONTROLLER PANEL Fig. 1 - HGM7110N Front Panel Indication Fig. 2 - HGM7120N Front Panel Indication NOTE: Part of indicator lights illustration: Table 4 - Alarm Indicator Description Alarm Type Alarm Indicators Warning alarm slowly flash (once per second) Trip alarm slowly flash (once per second) -
Page 9: Auto Start/Stop Operation
HGM7100N GENSET CONTROLLER USER MANUAL Trip and stop alarm fast flash (5 times per second) NOTE: Status Indicators: after crank disconnect, light is always on before ETS; light is off for other periods. Gen Normal Indicator: always on when generator is normal; flash when generating is abnormal; light is off when there is no generating. -
Page 10: Manual Start/Stop Operation
HGM7100N GENSET CONTROLLER USER MANUAL When stop delay is over, close generator relay is un-energized; generator enters into “cooling down time”. After “switch transfer delay”, Mains close relay is energized. Mains is on load and generator indicator extinguished while mains indicator lights on. Idle relay is energized as soon as entering “stop idle delay”... -
Page 11: Breaker Control Process Of Genset Controller
HGM7100N GENSET CONTROLLER USER MANUAL BREAKER CONTROL PROCESS OF GENSET CONTROLLER 5.1 HGM7120N BREAKER CONTROL PROCESS 5.1.1 MANUAL SWITCHING PROCESS When controller is in manual mode, switch control process executes manual transfer process. Operators control ATS load transfer by close/open key. If open detection is disabled, press Gen close/open key ;... - Page 12 HGM7100N GENSET CONTROLLER USER MANUAL 5.2.2 AUTO SWITCHING PROCESS When controller is in auto mode, switch control process executes auto control process. If input port configured as close status auxiliary input • If breaker open detection is enabled, for Gen onload transferring to Gen offload, after open delay, at the time of open output, transfer failure starts to detect;...
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Page 13: Protection
HGM7100N GENSET CONTROLLER USER MANUAL PROTECTION 6.1 WARNINGS When controllers detect the warning signals, it only issues warnings, not stops the genset. Table 5 - Warning Alarms Types Type Description When the controller detects that the speed of genset exceeds the Gen. - Page 14 HGM7100N GENSET CONTROLLER USER MANUAL Type Description When controller detects that the breaker is fail to close/open (when the Breaker Switch Fail warning is enabled), it will initiate a warning alarm. Temp. Sensor Open When controller detects that the temperature sensor is open circuit and action select “Warning”, it will initiate a warning alarm.
- Page 15 HGM7100N GENSET CONTROLLER USER MANUAL 6.2 SHUTDOWN ALARM When controller detects shutdown alarms, it immediately opens the breaker and stop the genset, at the same time it displays alarm type. Table 6 - Shutdown Alarms Type Description When controller detects emergency stop signals, it will send stop Emergency Stop signals.
- Page 16 HGM7100N GENSET CONTROLLER USER MANUAL Type Description Low Oil Pressure When controller detects oil pressure is lower than the set value, it will Shutdown send stop signals. Level Sensor Open When controller detects sensor is open circuit, and the action select “shutdown”, it will send stop signals.
- Page 17 HGM7100N GENSET CONTROLLER USER MANUAL 6.3 TRIP AND STOP ALARM When controller detects trip and stop alarms, it will immediately disconnect the generator closing signals and engine will shut down after high-speed cooling. Table 7 - Trip and Stop Alarms Type Description When controller detects the current value of genset is higher than the...
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Page 18: Wirings Connection
HGM7100N GENSET CONTROLLER USER MANUAL WIRINGS CONNECTION Compared with HGM7120N, HGM7110N is missing one mains voltage three-phase input terminal. HGM7120N controller back panel is as follows: Fig. 3 - HGM7120N Back Panel Table 9 - Terminal Wiring Connection Function Cable Size Remarks 2.5mm Connected with negative of starter battery... - Page 19 HGM7100N GENSET CONTROLLER USER MANUAL Function Cable Size Remarks Normally open output, rated 8A. Aux. Output 3(16A 250VAC) 2.5 mm Relay normally open volt free contact, rated 16A, volt free contact output. Aux. Output 4(16A 250VAC) 2.5 mm Connected with charger starter’s D+ (WL) terminals. Charger(D+) 1.0mm Being hang up If there is no this terminal.
- Page 20 HGM7100N GENSET CONTROLLER USER MANUAL Function Cable Size Remarks W-phase Voltage Connected to W-phase output of genset (2A fuse 1.0mm Monitoring Input recommended). Gen N2-line Input 1.0mm Connected to N-line output of genset. Mains R-phase Voltage Connected to R-phase of mains (2A fuse recommended). 1.0mm Monitoring Input (HGM7110N without)
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Page 21: Scopes And Definitions Of Programmable Parameters
HGM7100N GENSET CONTROLLER USER MANUAL SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS CONTENTS AND SCOPES OF PARAMETERS Table 10 - Parameters Settings and Scope Items Range Default Description Mains 0: 3P4W; 1: 3P3W (0-3) AC System 2: 2P3W 3: 1P2W Provide standards judging Mains... - Page 22 HGM7100N GENSET CONTROLLER USER MANUAL Items Range Default Description Warming time before close after genset Warming Up Time (0-3600)s entering high speed running. Radiating time before gen-set stop, after it (0-3600)s Cooling Time unloads. Stop Idle Time (0-3600)s Idle running time while gen-set stops. Stop electromagnet’s power on time when (0-3600)s ETS Solenoid Hold...
- Page 23 HGM7100N GENSET CONTROLLER USER MANUAL Items Range Default Description If the voltage of charger D+(WL) is lower than the set value during gen-set normal running, (0-60.0)V Charge Alt Fail controller will initiate fail to charge warning alarms. Maximum crank times when engine starts fail. (1-10)times Start Attempts If reach this number, controller will send start...
- Page 24 HGM7100N GENSET CONTROLLER USER MANUAL Items Range Default Description The set value is rated voltage percentage. Controller detects at preparing to take load, (0-200)% Voltage On-load when Gen voltage is less than load voltage, it won't enter normal running period. Provide standards for judging over/under Rated Frequency (10.0-600.0) Hz...
- Page 25 HGM7100N GENSET CONTROLLER USER MANUAL Items Range Default Description Reverse Power (0-1) 0: Disabled; 1: Enabled Setting Switch Time from open mains to close generator or Switching Time (0-7200)s from open generator to close mains. Pulse width of mains closed and generator (0-20.0)s Close Delay closed;...
- Page 26 HGM7100N GENSET CONTROLLER USER MANUAL Items Range Default Description When temperature value externally connected temperature sensor is higher than High Temp Warning the setting point, controller will initiate high (0-300)º C Setting temperature warning alarm (judgment only starts after safety on delay expired). Return value and delay value can be set.
- Page 27 HGM7100N GENSET CONTROLLER USER MANUAL Items Range Default Description Remote start (on-load). Details to see table Content Setting (0-50) (0-1) Active Type 0: Close; 1: Open Digital Input 2 High temperature shutdown input. Details to (0-50) Content Setting see table 12 Active Type (0-1) 0: Close;...
- Page 28 HGM7100N GENSET CONTROLLER USER MANUAL Items Range Default Description 0: From safety on delay; 1: From crank; 2: Active Range (0-3) Always; 3:Never 0: Warning; 1: Shutdown; 2: Trip and Stop; 3: (0-4) Active Action Trip; 4: Indication. Time from detecting input port is active to Active Delay (0-20.0)s confirmation.
- Page 29 HGM7100N GENSET CONTROLLER USER MANUAL Items Range Default Description 0: Disabled; 1: Enabled DHPC Enabled (0-1) Automatically obtain IP address. IP Address (0-255) 192.168.0.100 All changes of Ethernet (like IP address, subnet mask and Subnet Mask (0-255) 255.255.255.0 etc.) active after Gateway IP (0-255)
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Page 30: Definition Content Of Programmable Output Ports 1~6
HGM7100N GENSET CONTROLLER USER MANUAL DEFINITION CONTENT OF PROGRAMMABLE OUTPUT PORTS 1~6 Table 11 - Programmable Output Ports 1~6 Type Description Not Used Custom Period 1 Custom Period 2 Custom Period 3 Custom Period 4 Custom Period 5 Custom Period 6 For details of function description please see the following Custom Combined 1 contents. - Page 31 HGM7100N GENSET CONTROLLER USER MANUAL Type Description Starter Relay Output Fuel Relay Output Act at generator start, disconnect at waiting to stop. Used for gensets with idle speed control; Pull in before crank, Idle Control disconnect at entering warming up period; Pull in at stop idle process, and disconnect at genset complete stop.
- Page 32 HGM7100N GENSET CONTROLLER USER MANUAL Type Description Digital Input 3 Active Act when input port 3 is active Digital Input 4 Active Act when input port 4 is active Digital Input 5 Active Act when input port 5 is active Digital Input 6 Active Act when input port 6 is active Digital Input 7 Active...
- Page 33 HGM7100N GENSET CONTROLLER USER MANUAL Type Description High Temp Warning Act when hi-temperature warning occurs. Low Temp Warning Act when low temperature warning occurs. High Temp Shutdown Alarm Act when hi-temperature shutdown alarm occurs. Reserved Low Oil Pressure Warning Act when low oil pressure warning occurs. Low Oil Pressure Shutdown Act when low oil pressure shutdown occurs.
- Page 34 HGM7100N GENSET CONTROLLER USER MANUAL 8.2.1 CUSTOM PERIOD OUTPUT Defined Period output is composed by 2 parts, period output S1 and condition output S2. While S1 and S2 are TRUE synchronously, OUTPUT; While S1 or S2 is FALSE, NOT OUTPUT. Period output S1 can set generator’s one or more period output freely, can set the delayed time and output time after entering into period.
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Page 35: Defined Contents Of Configurable Input Ports 1~7
HGM7100N GENSET CONTROLLER USER MANUAL DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS 1~7 Table 12 - Contents of Programmable Inputs 1~7 (Ground connected is active (B-)) Items Description Users can define the following functions: Indication: only display without warning and shutdown. Warning: only warning without shutdown. - Page 36 HGM7100N GENSET CONTROLLER USER MANUAL Items Description When input is active, all buttons on the panel except for Remote Control Mode are inactive; LCD status page displays Remote Input Mode. Reserved All shutdown alarms are inhibited except for emergency stop Inhibit Alarm Shutdown (sometimes called War Mode or Override Mode) All outputs are inhibited in this mode.
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Page 37: Selection Of Sensors
HGM7100N GENSET CONTROLLER USER MANUAL Items Description Alternative Config 2 Active Alternative configuration can be set as different parameters, which is convenient to select current configuration via input ports. Alternative Config 3 Active Reserved SELECTION OF SENSORS Table 13 - Sensors Selection Description Remark 0 Not used... -
Page 38: Conditions Of Crank Disconnect Selection
HGM7100N GENSET CONTROLLER USER MANUAL example, for 4mA, input data is “40”. CONDITIONS OF CRANK DISCONNECT SELECTION Table 14 - Crank Disconnect Conditions Selection Setting description Gen frequency Speed Speed + Gen frequency Oil pressure Oil pressure + Gen frequency Speed + Oil pressure Speed + Gen frequency + Oil pressure NOTE:... -
Page 39: Parameters Setting
HGM7100N GENSET CONTROLLER USER MANUAL PARAMETERS SETTING 9.1 MENU ITEMS Start the controller, then press to enter into the parameters setting menu, menu items are as below: Parameters Set Language Eventlog Controller Information Date and Time Cycle Start Bat Low Volt start 9.2 CONTROLLER PARAMETER SETTINGS When entered password interface, inputting “0318”... -
Page 40: Gensets Cycle Start
HGM7100N GENSET CONTROLLER USER MANUAL In this screen, press will display boot screen. 9.6 TIME SETTING In this page, time & data information of controller can be calibrated. 9.7 CYCLE START SETTING By this item cycle start enable, Master or Backup unit in cycle, master running time, and backup unit running time, cycle communication selection can be set. -
Page 41: Sensor Setting
HGM7100N GENSET CONTROLLER USER MANUAL 11 SENSOR SETTING When reselect sensors, the sensor curve will be transferred into the standard value. For example, if temperature sensor is SGH (120° C resistor type), its sensor curve is SGH (120° C resistor type); if select the SGD (120°... -
Page 42: Commissioning
ATS transfer into generator load. If not like this, please check ATS’ wires connection according to this manual. If there is any other question, please contact SmartGen’s service. HGM7100N Genset Controller 2020-09-10 Version1.2... -
Page 43: Typical Application
HGM7100N GENSET CONTROLLER USER MANUAL 13 TYPICAL APPLICATION Fig. 5 - HGM7110N Typical Application Fig. 6 - HGM7120N Typical Application HGM7100N Genset Controller 2020-09-10 Version1.2 Page 43 of 47... - Page 44 HGM7100N GENSET CONTROLLER USER MANUAL Fig. 7 - Single Phase 2-Wire Connection Diagram Fig. 8 - 2 Phase 3 Wire Connection Diagram NOTE: Expand relay with high capacity in start and fuel output is recommended. HGM7100N Genset Controller 2020-09-10 Version1.2 Page 44 of 47...
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Page 45: Installation
14.2 OVERALL DIMENSION Fig. 9 - Overall Dimensions HGM7100N series controller can suit for widely range of battery voltage DC (8~35) V. Negative of battery must be connected with the engine shell. Diameter of wire that connects from power supply to battery must be over 2.5mm... - Page 46 HGM7100N GENSET CONTROLLER USER MANUAL the current transformer’s secondary side current must be 5A. At the same time, the phases of current transformer and input voltage must correct. Otherwise, the current of collecting and active power maybe not correct. — WITHSTAND VOLTAGE TEST When controller had been installed in control panel, if need the high voltage test, please disconnect controller’s all terminal connections, in order to prevent high voltage into controller and damage it.
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Page 47: Troubleshooting
HGM7100N GENSET CONTROLLER USER MANUAL 15 TROUBLESHOOTING Table 16 - Fault and Solutions Symptoms Possible Solutions Check starting batteries; Controller no response with power. Check controller connection wirings; Check DC fuse. Check the water/cylinder temperature is too high or not; Gen-set shutdown Check the gen-set AC voltage;...